Page 7 of 160

TheCheck Engineindicator light illuminates when the ignition is first
turned to the ON position to check the bulb. If it comes on after the
engine is started, one of the engine's emission control systems may be
malfunctioning. The light may illuminate without a driveability concern
being noted. The vehicle will usually be drivable and will not require
towing.
What you should do if the check engine light illuminates
Light turns on solid:
This means that the OBD II system has detected a malfunction.
Temporary malfunctions may cause yourCheck Enginelight to
illuminate. Examples are:
1. The vehicle has run out of fuel.
(The engine may misfire or run poorly.)
2. Poor fuel quality or water in the fuel.
3. The fuel cap may not have been properly installed and securely
tightened.
These temporary malfunctions can be corrected by filling the fuel tank
with good quality fuel and/or properly installing and securely tightening
the gas cap. After three driving cycles without these or any other
temporary malfunctions present, theCheck Enginelight should turn off.
(A driving cycle consists of a cold engine startup followed by mixed
city/highway driving.) No additional vehicle service is required.
If theCheck Enginelight remains on, have your vehicle serviced at the
first available opportunity.
Light is blinking:
Engine misfire is occurring which could damage your catalytic converter.
You should drive in a moderate fashion (avoid heavy acceleration and
deceleration) and have your vehicle serviced at the first available
opportunity.
Under engine misfire conditions, excessive exhaust temperatures
could damage the catalytic converter, the fuel system, interior
floor coverings or other vehicle components, possibly causing a fire.
Instrumentation
7
Page 12 of 160
OPTIONAL INSTRUMENT CLUSTER GAUGES
Fuel gauge
Displays approximately how much
fuel is in the fuel tank (when the
key is in the ON position). The fuel
gauge may vary slightly when the
vehicle is in motion. The ignition
should be in the OFF position while
the vehicle is being refueled. When
the gauge first indicates empty,
there is a small amount of reserve
fuel in the tank. When refueling the
vehicle from empty indication, the
amount of fuel that can be added will be less than the advertised
capacity due to the reserve fuel.
The FUEL DOOR icon and arrow indicates which side of the vehicle the
fuel filler door is located.
C
012345
6
RPMx1000
ABS
CHECK
ENGINE
FUEL
RESET
EFH
H
H
PRN D 2 1THEFT
SPEED
CONT
4WD
HIGH
4WD
LOW
O/D
OFFL
L
10MPH 205060
70
304080
90
km/h
0 0 0
10 100
1
20
1
0 0 0 0 0 0406080100
120
140
160
180
20
DOOR
AJAR
CHECK
GAGE
!BRAKE
EF
Instrumentation
12
Page 88 of 160

Do not connect a trailer's hydraulic brake system directly to your
vehicle's brake system. Your vehicle may not have enough
braking power and your chances of having a collision greatly increase.
The braking system of the tow vehicle is rated for operation at the
GVWR not GCWR.
Trailer lamps
Trailer lamps are required on most towed vehicles. Make sure your
trailer lamps conform to local and Federal regulations. See your dealer or
trailer rental agency for proper instructions and equipment for hooking
up trailer lamps.
Using a step bumper
The optional step bumper is equipped with an integral hitch and requires
only a ball with a 19 mm (3/4 inch) shank diameter. The bumper has a
907 kg (2 000 lb.) trailer weight and 91 kg (200 lb.) tongue weight
capability.
The rated capcities (as shown in this guide) for trailer towing with the
factory bumper are only valid when the trailer hitch ball is installed
directly into the ball hole in the bumper. Addition of bracketry to either
lower the ball hitch position or extend the ball hitch rearward will
significantly increase the loads on the bumper and its attachments. This
can result in the failure of the bumper or the bumper attachments. Use
of any type of hitch extensions should be considered abuse.
Driving while you tow
Do not drive faster than 88 km/h (55 mph) when towing a trailer.
Speed control may shut off if you are towing on long, steep grades.
When towing a trailer:
²Use a lower gear when towing up or down steep hills. This will
eliminate excessive downshifting and upshifting for optimum fuel
economy and transmission cooling.
²Anticipate stops and brake gradually.
Servicing after towing
If you tow a trailer for long distances, your vehicle will require more
frequent service intervals. Refer to the Severe Duty Schedule in your
ªService Guideº for more information.
Driving
88
Page 135 of 160

WHAT YOU SHOULD KNOW ABOUT AUTOMOTIVE FUELS
Important safety precautions
Do not overfill the fuel tank. The pressure in an overfilled tank
may cause leakage and lead to fuel spray and fire.
If you do not use the proper fuel cap, the pressure in the fuel
tank can damage the fuel system or cause it to work improperly
in a collision.
The fuel system may be under pressure. If the fuel cap is venting
vapor or if you hear a hissing sound, wait until it stops before
completely removing the cap.
Automotive fuels can cause serious injury or death if misused or
mishandled.
Observe the following guidelines when handling automotive fuel:
²Extinguish all smoking materials
and any open flames before
fueling your vehicle.
²Always turn off the vehicle before
fueling.
²Automotive fuels can be harmful
or fatal if swallowed. If fuel is
swallowed, call a physician
immediately, even if no symptoms
are immediately apparent. The
toxic effects of fuel may not be visible for hours.
²Fuels can also be harmful if absorbed through the skin. If fuel is
splashed on the skin, promptly remove contaminated clothing and
wash skin thoroughly with soap and water.
²If fuel is splashed in the eyes, remove contact lenses (if worn), flush
with water for 15 minutes and seek medical attention.
Maintenance and care
135
Page 147 of 160
MOTORCRAFT PART NUMBERS
Component 2.5L I4 engine 3.0L V6 engine 4.0L V6 engine
Air filter FA-1616 FA-1616 FA-1616
Fuel filter FG-872 FG-872 FG-872
Battery BXT-58 BXT-58 BXT-58
Oil filter FL-400S FL-400S FL-1A
PCV valve EV-147 EV-130 EV-225
Spark plugs* AWSF-32F** AWSF-32PP*** AGSF-22PP***
* Refer to Vehicle Emissions Control Information (VECI) decal for
spark plug gap information.
** Two spark plugs per cylinder required (eight total)
*** If any spark plug needs to be removed for inspection, it must be
re-installed in the same cylinder. Cylinders No.1, 2 and 3 have a ªPGº
suffix. Cylinders No. 4, 5 and 6 have a ªPº suffix. If any spark plug
needs to be replaced, use only spark plugs with the service part
number suffix letters ªPPº as shown on the engine decal.
Capacities and specifications
147
Page 149 of 160
Fluid Ford Part
NameApplication
Capacity
Fuel tank N/A Regular cab
(Short wheel
base)62.8L (16.6 gallons)
Regular cab
(Long wheel
base)75.7L (20.0 gallons)
SuperCab 74.2L (19.6 gallons)
Transfer
Case FluidWarner 13±54 4x4 Vehicles
1.2L (1.25 quarts)
Front axle
fluidMotorcraft SAE
80W90 Axle
Lubricant4x4 vehicles with
2.5L I4 or 3.0L
V6 engine1.4L (1.5 quarts)
4x4 vehicles with
4.0L V6 engine1.7L (1.8 quarts)
Rear axle
fluid
1Motorcraft SAE
80W90 Rear
Axle LubricantAll
2.4-2.6L
(2.5-2.65 quarts)
Windshield
washer fluidUltra-Clear
Windshield
Washer
ConcentrateAll
Fill to line on
reservoir
1Add 118 ml (4 oz.) of additive friction modifier C8AZ-19B546±A, Ford
specification EST-M2C118±A for complete refill of Traction-Lok axles.
Service refill capacities are determined by filling the rear axle 6 mm to
14 mm (1/4 inch to 9/16 inch) below the bottom of the filler hole.
Capacities and specifications
149
Page 150 of 160
LUBRICANT SPECIFICATIONS
ItemFord part
name or
equivalentFord part
numberFord
specification
Front axle75W90 Gear
LubeXY-
75W90-QLWSP-
M2C201-A
Rear axleMotorcraft
SAE 80W90
Rear Axle
Lube
1
F1TZ-
19580-BWSL-
M2C192-A
Brake fluid and clutch
fluid
(if equipped)High
Performance
DOT 3 Motor
Vehicle
Brake FluidC6AZ-
19542-
ABESA-
M6C25-A
and DOT 3
Engine coolantFord
Extended
Life Engine
Coolant
(DEX-COOL)F6AZ-
19544-AA or
BESE-
M97B44-A or
WSS-
M97B44-D
Engine oilMotorcraft
5W30 Super
Premium
Motor OilXO-5W30-BSP
or QSPWSS-
M2C153-G
and API
Certification
Mark
Hinges, latches, stricker
plates, fuel filler door
hinge and seat tracksMulti-Purpose
GreaseDOAZ-
19584-AA or
F5AZ-
19g209-AAESB-
M1C93-B or
ESB-
M1C159-A
Transmission
/steering/parking brake
linkages and pivots, brake
and clutch pedal shaft,
clutch pilot bearing and.
input shaft spline
(manual transmission).Premium
Long-Life
GreaseXG-1-C ESA-
M1C75-B
Capacities and specifications
150
Page 151 of 160

ItemFord part
name or
equivalentFord part
numberFord
specification
Power steering fluid,
transfer case fluid and
transmission fluid
(manual)Motorcraft
MERCONt
AT FXT-2-QDX MERCONt
Automatic transmission
(4R44E and 5R55E)Motorcraft
MERCONtV
AT FXT-5-QM
MERCONtV
Windshield washer fluidUltra-clear
windshield
washer
concentrateC9AZ-
19550-ABESR-
M17P5-A
1Add 118 ml (4 oz.) of additive friction modifier C8AZ-19B546±A, Ford
specification EST-M2C118±A for complete refill of Traction-Lok axles.
ENGINE DATA
Engine 2.5L I4 engine 3.0L V6 engine 4.0L V6 engine
Cubic inches 153 182 245
Horsepower 119 @ 5000 rpm 150 @ 5000 rpm 160 @ 4200 rpm
Torque 146 lbs. ft. @
3000 rpm185 lbs. ft. @
3250 rpm225 lbs. ft. @
2750 rpm
Required fuel
grade87 octane 87 octane 87 octane
Firing order 1-3-4-2 1-4-2-5-3-6 1-4-2-5-3-6
Spark plug
gap1.07-1.17 mm
(0.042-.046 inch)1.07-1.17 mm
(0.042-.046 inch)1.3-1.4 mm
(0.052-.056 inch)
Ignition
systemEDIS EDIS EDIS
Compression
ratio9.4:1 9.14:1 9.0:1
Capacities and specifications
151