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the On Board Diagnostics System
(OBD II). This OBD II system
protects the environment by
ensuring that your vehicle
continues to meet government
emission standards. The OBD II
system also assists the service
technician in properly servicing
your vehicle.
TheCheck Engineindicator light
illuminates when the ignition is
first turned to the ON position to
check the bulb. If it comes on after
the engine is started, one of the
engine's emission control systems
may be malfunctioning. The light
may illuminate without a
driveability concern being noted.
The vehicle will usually be drivable
and will not require towing.
What you should do if the
check engine light illuminates
Light turns on solid:
This means that the OBD II system
has detected a malfunction.
Temporary malfunctions may cause
yourCheck Enginelight to
illuminate. Examples are:
1. The vehicle has run out of fuel.
(The engine may misfire or run
poorly.)
2. Poor fuel quality or water in the
fuel.
3. The fuel cap may not have been
properly installed and securely
tightened.
These temporary malfunctions can
be corrected by filling the fuel tank
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with good quality fuel and/or
properly installing and securely
tightening the gas cap. After three
driving cycles without these or any
other temporary malfunctions
present, theCheck Enginelight
should turn off. (A driving cycle
consists of a cold engine startup
followed by mixed city/highway
driving.) No additional vehicle
service is required.
If theCheck Enginelight remains
on, have your vehicle serviced at
the first available opportunity.
Light is blinking:
Engine misfire is occurring which
could damage your catalytic
converter. You should drive in a
moderate fashion (avoid heavy
acceleration and deceleration) and
have your vehicle serviced at the
first available opportunity.
Under engine misfire
conditions, excessive
exhaust temperatures could
damage the catalytic converter,
the fuel system, interior floor
coverings or other vehicle
components, possibly causing a
fire.
Air bag readiness
Momentarily illuminates when the
ignition is turned ON. If the light
fails to illuminate, continues to
flash or remains on, have the
system serviced immediately.
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When refueling the vehicle from
empty indication, the amount of
fuel that can be added will be less
than the advertised capacity due to
the reserve fuel.
Speedometer
Indicates the current vehicle
speed.
Engine coolant temperature
gauge
Indicates the temperature of the
engine coolant. At normal
operating temperature, the needle
remains within the normal area
(the area between the ªHº and
ªCº). If it enters the red section,
the engine is overheating. Stop the
vehicle, switch off the ignition and
let the engine cool. Refer to
Engine coolantin the
Maintenance and carechapter.
Never remove the coolant
recovery cap while the
engine is running or hot.
This gauge indicates the
temperature of the engine coolant,
not the coolant level. If the coolant
0
000000000
MPH
20km/h 406080
100
120
140
160
0 1020304050
60
70
80
90
100
H
C
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If you do not use the
proper fuel cap, the
pressure in the fuel tank can
damage the fuel system or cause
it to work improperly in a
collision.
The fuel system may be
under pressure. If the fuel
cap is venting vapor or if you
hear a hissing sound, wait until it
stops before completely
removing the cap.
Automotive fuels can
cause serious injury or
death if misused or mishandled.
Observe the following guidelines
when handling automotive fuel:
²Extinguish all smoking materials
and any open flames before
fueling your vehicle.
²Always turn off the vehicle
before fueling.
²Automotive fuels can be harmful
or fatal if swallowed. If fuel is
swallowed, call a physician
immediately, even if no
symptoms are immediately
apparent. The toxic effects of
fuel may not be visible for
hours.
²Fuels can also be harmful if
absorbed through the skin. If
fuel is splashed on the skin,
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MOTORCRAFT PART NUMBERS
Component 4.2L engine 4.6L engine 5.4L engine
Spark
plugs-platinum*AGSF-34EE AWSF-32PP AWSF-22E
Air filter FA-1632 FA-1632 FA-1632
Fuel filter FG-872 FG-872 FG-872
Oil filter FL-400-S FL-820-S FL-820-S
PCV valve EV-152 EV-98 EV-233
Battery (manual
transmission)BXT-59 BXT-59 BXT-59
Battery (automatic
transmission)BXT-65-750 BXT-65-750 BXT-65-750
Refer to Vehicle Emissions Control Information (VECI) decal for spark
plug gap information.
REFILL CAPACITIES
FluidFord Part
NameApplication Capacity
Front axleMotorcraft
SAE 75W90
Front Axle
Lubricant4x4 vehicles 1.8-2.0L
(3.5-3.7 pints)
Rear axle
1, 4
Motorcraft
SAE
75W140
Synthetic
Rear Axle
LubricantF-150 2.6-2.7L
(5.5-5.8 pints)
Capacities and specifications
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FluidFord Part
NameApplication Capacity
Rear axle
2,4
Motorcraft
SAE
75W140
Synthetic
Rear Axle
LubricantF-250 3.3-3.8L (7.5-8.0
pints)5
Brake fluidFord High
Performance
DOT 3
Brake FluidAll Fill to line in
reservoir
Engine
coolantFord
Premium
Cooling
System
Fluid4.2L w/o A/C 14.9L (15.7 quarts)
4.2L with A/C 16.4L (17.3 quarts)
4.6L and 5.4L w/o
A/C16.9L (17.9 quarts)
4.6L and 5.4L with
A/C18.4L (19.4 quarts)
Engine oil
(includes
filter
change)Motorcraft
5W30 Super
Premium
Motor OilAll 5.7L (6.0 quarts)
Fuel tank N/A4x4 Reg. Cab 92.7L (24.5 gallons)
4x2 Regular Cab
and all SuperCab94.6L (25.0 gallons)
Long Wheelbase 113.6L (30.0 gallons)
Power
steering
fluidMotorcraft
MERCONt
AT FAll Fill to line in
reservoir
Transfer
case fluid
3
Motorcraft
MERCONt
AT F4 x 4 vehicles 1.9L (2.0 quarts)
Capacities and specifications
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ENGINE DATA
Engine 4.2L engine 4.6L engine 5.4L engine
Cubic inches 256 281 330
Horsepower 205 @ 4440 rpm 220 @ 4500 rpm 235 @ 4250 rpm
Torque255 lb. ft. @
3000 rpm290 lb. ft. @
3250 rpm330 lb. ft. @
3000 rpm
Required fuel
grade87 octane 87 octane 87 octane
Firing order 1-4-2-5-3-6 1-3-7-2-6-5-4-8 1-3-7-2-6-5-4-8
Spark plug gap1.3-1.4 mm
(0.052-.056
inch)1.3-1.4 mm
(0.052-.056
inch)1.3-1.4 mm
(0.052-.056
inch)
Ignition system EDIS EDIS Coil on plug
Compression
ratio9.2:1 9.0:1 9.0:1
VEHICLE DIMENSIONS
Styleside
DimensionBody Style
Regular
Cab 4x2Regular Cab
4x4Super Cab
4x2Super Cab
4x4
(1) Overall
length5 135 mm
(202.2 in)
(SWB) 5
588 mm
(220.8 in)
(LWB)5 135 mm
(202.2 in)
(SWB) 6 070
mm (239.3
in) (LWB)5 588 mm
(220.8 in)
(SWB) 6 096
mm (240.9
in) (LWB)5 638 mm
(222.3 in)
(SWB) 6 096
mm (240.9
in) (LWB)
(2) Overall
width1 991 mm
(78.4 in)2 019 mm
(79.5 in)1 991 mm
(78.4 in)2 019 mm
(79.5 in)
Capacities and specifications
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Air bag supplemental restraint
system ..........................................60
and child safety seats ..............61
description ................................60
disposal ......................................64
indicator light ...........................63
passenger air bag ...........62,65,66
Air conditioning
manual heating and air
conditioning system .......22,23,26
Air suspension
description ................................87
warning light .............................11
Ambulance packages ....................3
Anti-lock brake system (ABS)
description ................................84
Anti-theft system ........................40
Battery .......................................175
voltage gauge ............................16
Brake fluid
checking and adding ..............162
Brakes ..........................................83
anti-lock .....................................83
anti-lock brake system (ABS)
warning light .............................84
fluid, checking and adding ....162
Brake-shift interlock ...................88
Break-in period .............................2
Bulbs, replacing ........................192
headlamps ...............................193
specifications ..........................197
Changing a tire .........................141
Child safety seats ........................70
Chime
headlamps on ............................12
Cleaning your vehicle ...............198
engine compartment ..............200
fabric ........................................201
instrument panel ....................201
plastic parts ............................201
safety belts ..............................202
tail lamps .................................201washing ....................................198
waxing .....................................199
wheels ......................................199
Clutch
fluid ..........................................163
Controls .......................................19
Daytime running light system ...17
Driving under special
conditions ..................................105
high water ...............................105
slippery roads ..................106,107
Emission control system ..........189
Engine ........................................210
check engine temperature
warning, message
center ...............................155,156
service points ..........................155
Engine block heater ...................80
Engine coolant
checking and adding .......164,165
disposal ....................................166
refill capacities ........................167
Engine oil ...........................156,160
changing oil and oil filter .......161
checking and
adding ........................156,158,160
Exhaust fumes ............................81
Fail safe cooling ........................168
Foglamps ............................196,197
Four-Wheel Drive vehicles .........98
control trac ........................19,102
indicator light ...........................99
lever operated electric shift ....99
Fuel
calculating fuel economy .......188
improving fuel economy ........130
octane rating ...........................187
quality ......................................187
safety information relating to
automotive fuels .....................184
Fuel gauge ...................................13
Fuel pump shut-off switch .......131
Index
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