1998 FORD E SERIES maintenance

Before driving
Introduction 2
Instrumentation 4
Controls and features 13
Seating and safety restraints 34
Starting and driving
Starting 59
Driving 63
Roadside emergencies 77
Servicing
Maintenance and care 95
Capacities and specifications 129
Reporting safety defects 139
Index 140
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system or translation in whole or part is not permitted withoutwritten
authorization from Ford Motor Company.
Copyright
r1997 Ford Motor Company
Contents
1

SPECIAL NOTICES
Using your vehicle as an ambulance
If your light truck is equipped with theFord ambulance preparation
package,it may be utilized as an ambulance. Ford urges ambulance
manufacturers to follow the recommendations of theFord incomplete
vehicle manual, Ford truck body builder's layout bookand theQVM
guidelinesas well as pertinent supplements. For additional information,
please contact the Light Truck Body Builders Advisory Service
1±800±635±5560.
Use of your Ford light truck as an ambulance, without the Ford
Ambulance Preparation Package voids the Ford New Vehicle Limited
Warranty and may void the Emissions Warranties. In addition, ambulance
usage without the preparation package could cause high underbody
temperatures, overpressurized fuel and a risk of spraying fuel which
could lead to fires.
If your vehicle is equipped with the
Ford ambulance preparation
package, it will be indicated on the
Safety Certification Compliance
label. The label is located on the
driver's side door pillar or on the
rear edge of the driver's door. You
can determine whether the
ambulance manufacturer followed
Ford's recommendations by directly
contacting that manufacturer. Ford
Ambulance preparation package is
only available on certain 7.3L Diesel
engine equipped vehicles.
Diesel-powered vehicles
Read the 7.3L Diesel Engine Owner's Guide Supplement for information
regarding correct operation and maintenance of your diesel-powered
light truck.
Introduction
3

Transmission control indicator light (TCIL)
The word OFF located on the end
of the gearshift lever is the
transmission control indicator light
(TCIL).
The TCIL may flash steadily if a
malfunction is detected. If the TCIL is flashing, contact your Ford dealer
as soon as possible. If this condition persists, damage to the transmission
could occur.
Safety belt
Momentarily illuminates when the
ignition is turned to the ON position
to remind you to fasten your safety
belts. For more information, refer to
theSeating and safety restraints
chapter.
Charging system
Momentarily illuminates when the
ignition is turned to the ON position
and the engine is off. The light also
illuminates when the battery is not
charging properly, requiring
electrical system service.
Air bag readiness
Momentarily illuminates when the
ignition is turned ON. If the light
fails to illuminate, continues to flash
or remains on, have the system
serviced immediately.
Turn signal
Illuminates when the left or right
turn signal or the hazard lights are
turned on. If one or both of the
indicators stay on continuously,
check for a burned-out turn signal
bulb. Refer toExterior bulbsin theMaintenance and carechapter.
OVERDRIVE
Instrumentation
8

Engine coolant temperature gauge
Indicates the temperature of the
engine coolant. At normal operating
temperature, the needle remains
within the normal area (the area
between the ªHº and ªCº). If it
enters the red section, the engine is
overheating. Stop the vehicle as
soon as safely possible, switch off
the engine immediately and let the
engine cool. Refer toEngine coolantin theMaintenance and care
chapter.
Never remove the coolant recovery cap while the engine is
running or hot.
This gauge indicates the temperature of the engine coolant, not the
coolant level. If the coolant is not at its proper level the gauge indication
will not be accurate.
Engine oil pressure gauge
This shows the engine oil pressure
in the system. Sufficient pressure
exists as long as the needle remains
in the normal range (the area
between the ªHº and ªLº).
If the gauge indicates low pressure,
stop the vehicle as soon as safely
possible and switch off the engine
immediately. Check the oil level. Add oil if needed (refer toChecking
and adding engine oilin theMaintenance and carechapter). If the
oil level is correct, have your vehicle checked at your dealership or by a
qualified technician.
H
C
H
L
Instrumentation
11

Conditions of operation
If... Then...
The driver's safety belt is not
buckled before the ignition switch
is turned to the ON position...The safety belt warning light
illuminates for one to two minutes
and the warning chime sounds for
four to eight seconds.
The driver's safety belt is buckled
while the indicator light is
illuminated and the warning chime
is sounding...The safety belt warning light and
warning chime turn off.
The driver's safety belt is buckled
before the ignition switch is turned
to the ON position...The safety belt warning light and
indicator chime remain off.
Safety belt maintenance
Check the safety belt systems periodically to make sure they work
properly and are not damaged. Check the safety belts to make sure there
are no nicks, wears or cuts. All safety belt assemblies, including
retractors, buckles, front seat belt buckle assemblies (slide bar)
(if equipped), shoulder belt height adjusters (if equipped), child safety
seat tether bracket assemblies (if equipped), and attaching hardware,
should be inspected after a collision. Ford recommends that all safety
belt assemblies used in vehicles involved in a collision be replaced.
However, if the collision was minor and a qualified technician finds that
the belts do not show damage and continue to operate properly, they do
not need to be replaced. Safety belt assemblies not in use during a
collision should also be inspected and replaced if either damage or
improper operation is noted.
Failure to replace the safety belt assembly under the above
conditions could result in severe personal injuries in the event of
a collision.
Refer toCleaning and maintaining the safety beltsin the
Maintenance and caresection.
Seating and safety restraints
45

section in theInstrumentationchapter. Routine maintenance of the air
bag is not required.
A difficulty with the system is indicated by one or more of the following:
²The readiness light will either
flash or stay lit.
²The readiness light will not
illuminate immediately after
ignition is turned on.
²A series of five beeps will be heard. The tone pattern will repeat
periodically until the problem and light are repaired.
If any of these things happen, even intermittently, have the SRS serviced
at your dealership or by a qualified technician immediately. Unless
serviced, the system may not function properly in the event of a
collision.
Disposal of air bags and air bag equipped vehicles
For disposal of air bags or air bag equipped vehicles, see your local
dealership or qualified technician. Air bags MUST BE disposed of by
qualified personnel.
SAFETY RESTRAINTS FOR CHILDREN
Important child restraint precautions
You are required by law to use safety restraints for children in the U.S.
and Canada. If small children ride in your vehicle (generally children who
are four years old or younger and who weigh 18 kg [40 lbs] or less), you
must put them in safety seats made especially for children. Check your
local and state or provincial laws for specific requirements regarding the
safety of children in your vehicle.
Never let a passenger hold a child on his or her lap while the
vehicle is moving. The passenger cannot protect the child from
injury in a collision.
Always follow the instructions and warnings that come with any infant or
child restraint you might use.
When possible, place children in the rear seat of your vehicle. Accident
statistics suggest that children are safer when properly restrained in the
rear seating positions than in the front seating position.
Seating and safety restraints
49

BRAKES
Your brakes are self-adjusting. Refer to the ªService Guideº for scheduled
maintenance.
Occasional brake noise is normal and often does not indicate a
performance concern with the vehicle's brake system. In normal
operation, automotive brake systems may emit occasional or intermittent
squeal or groan noises when the brakes are applied. Such noises are
usually heard during the first few brake applications in the morning;
however, they may be heard at any time while braking and can be
aggravated by environmental conditions such as cold, heat, moisture,
road dust, salt or mud. If a ªmetal-to-metal,º ªcontinuous grindingº or
ªcontinuous squealº sound is present while braking, the brake linings
may be worn-out and should be inspected by a qualified service
technician.
Anti-lock brake system (ABS) (if equipped)
On vehicles equipped with an anti-lock braking system (ABS), a noise
from the hydraulic pump motor and pulsation in the pedal may be
observed during ABS braking events. Pedal pulsation coupled with noise
while braking under panic conditions or on loose gravel, bumps, wet or
snowy roads is normal and indicates proper functioning of the vehicle's
anti-lock brake system. If the vehicle has continuous vibration or shudder
while braking, felt mainly in the steering wheel, the vehicle most likely
needs service.
The ABS operates by detecting the
onset of wheel lock up during brake
applications and compensating for
this tendency. The front wheels are
prevented from locking even when
the brakes are firmly applied. The
accompanying illustration depicts
the advantage of an ABS equipped
vehicle (on bottom) to a non-ABS
equipped vehicle (on top) during
hard braking.
ABS warning lamp
The
ABSwarning lamp in the instrument cluster illuminates for about
five seconds when starting the vehicle. If an ABS fault is detected, the
Driving
63

Trailer towing tips
²Practice turning, stopping and backing up in an area before starting on
a trip to get the feel of the vehicle trailer combination. When turning,
make wider turns so the trailer wheels will clear curbs and other
obstacles.
²Allow more distance for stopping with a trailer attached.
²The trailer tongue weight should be 10±15% of the loaded trailer
weight.
²After you have traveled 80 km (50 miles), thoroughly check your
hitch, electrical connections and trailer wheel lug nuts.
²When stopped in traffic for long periods of time in hot weather, place
the gearshift in P (Park) and increase idle speed. This aids engine
cooling and air conditioner efficiency.
²Vehicles with trailers should not be parked on a grade. If you must
park on a grade, place wheel chocks under the trailer's wheels.
Launching or retrieving a boat
When backing down a ramp during boat launching or retrieval,
²Do not allow the static water level to rise above the bottom edge of
the rear bumper and
²Do not allow waves to break higher than 15 cm (six inches) above the
bottom edge of the rear bumper.
Exceeding these limits may allow water to enter critical vehicle
components, adversely affecting driveability, emissions and reliability.
If the rear axle is submerged in water, the rear axle lubricant should be
changed. Axle lubricant quantities are not to be checked unless a leak is
suspected.
FUEL CONSUMPTION
Fuel economy can be improved by avoiding:
²lack of regular, scheduled maintenance.
²excessive speed.
²rapid acceleration.
²extended idle.
Driving
76