1998 FORD E SERIES check engine

Do not use alcohol or methanol antifreeze or any engine coolants mixed
with alcohol or methanol antifreeze. Do not use supplemental coolant
additives in your vehicle. These additives may harm your engine cooling
system. The use of an improper coolant may void your warranty of your
vehicle's engine cooling system.
Recycled engine coolant
Ford Motor Company recommends that Ford and Lincoln-Mercury
dealers use recycled engine coolant produced by Ford-approved
processes. Not all coolant recycling processes produce coolant which
meets Ford specification ESE-M97B44±A, and use of such coolant may
harm engine and cooling system components.
Always dispose of used automotive fluids in a responsible manner.
Follow your community's regulations and standards for recycling and
disposing of automotive fluids.
Coolant refill capacity
To find out how much fluid your vehicle's cooling system can hold, refer
toRefill capacitiesin theCapacities and specificationschapter.
Have your dealer check the engine cooling system for leaks if you have
to add more than a liter (quart) of engine coolant per month.
Severe winter climate
If you drive in extremely cold climates (less than ±36ÉC [±34ÉF]), it may
be necessary to increase the coolant concentration above 50%. Refer to
the chart on the coolant container to ensure the coolant concentration in
your vehicle is such that the coolant will not freeze at the temperature
level in which you drive during winter months. Never increase the engine
coolant concentration above 60%. Leave a 50/50 mixture of engine
coolant and water in your vehicle year-round in non-extreme climates.
What you should know about fail-safe cooling (if equipped)
If the engine coolant supply is depleted, this feature allows the vehicle to
be driven temporarily before incremental component damage is incurred.
The ªfail safeº distance depends on ambient temperatures, vehicle load
and terrain.
Maintenance and care
103

How fail-safe cooling works
If the engine overheats, the engine
will automatically switch to
alternating cylinder operation. Each
disabled cylinder acts as an air
pump and cools the engine.
When this occurs, the engine coolant temperature gauge will move into
the red area, the
,and the service engine soon lights will
illuminate.
The vehicle will still operate, but will have limited engine power and no
air conditioning capability.
Continued operation will increase engine temperature and cause the
engine to completely shut down. The vehicle will coast to a stop.
As the engine temperature cools, the engine may be re-started. Take
your vehicle to a service facility as soon as possible to minimize engine
damage.
When fail-safe mode is activated
²Pull off the road as soon as possible.
²Immediately turn the engine off to prevent severe engine damage.
²Wait for the engine to cool.
²Check the coolant level.
H
C
Maintenance and care
104

CHECKING AND ADDING POWER STEERING FLUID
Check the power steering fluid at
least twice a year. If adding fluid is
necessary, use only MERCONtAT F.
1. Start the engine and let it run until it reaches normal operating
temperature (the engine coolant temperature gauge will be near the
center of the NORMAL band).
2. While the engine idles, turn the steering wheel left and right several
times.
3. Turn the engine off.
4. Check the fluid level on the dipstick. It should be between the arrows
in the FULL HOT range. Do not add fluid if the level is within this range.
5. If the fluid is low, add fluid in small amounts, continuously checking
the level until it reaches the FULL HOT range. Be sure to put the
dipstick back in the reservoir.
FULL COLD
Maintenance and care
105

BATTERY
Your vehicle may be equipped with a
Superstart maintenance-free battery.
If the original equipment battery
needs replacing, it may be replaced
with a low-maintenance battery. The
low-maintenance battery normally
does not require additional water
during its life of service. However,
for severe usage or in high
temperature climates, check your
battery electrolyte level, at least
every 24 months or 40,000 km
(24,000 miles). Keep the electrolyte
in each cell up to the ªlevelº indicator. Do not overfill the battery cells.
If the electrolyte level in the battery is low, you can add plain tap water
to the battery, as long as you do not use hard water (water with a high
alkali content). If possible, however, try to only fill the battery cells with
distilled water. If the battery needs water often, have the charging
system checked.
For longer, trouble-free operation, keep the top of the battery clean and
dry. Also, make certain the battery cables are always tightly fastened to
the battery terminals.
If you see any corrosion on the battery or terminals, remove the cables
from the terminal(s) and clean with a wire brush. You can neutralize the
acid with a solution of baking soda and water. Reinstall the cables when
you are done cleaning them, and apply a small quantity of grease to the
top of each battery terminal to help prevent corrosion.
If your battery has a cover/shield, make sure it is reinstalled
after the battery is replaced.
Because your vehicle's engine is electronically controlled by a computer,
some control conditions are maintained by power from the battery. When
the battery is disconnected or a new battery is installed, the engine must
relearn its idle conditions before your vehicle will drive properly. To
begin this process:
1. Put the gearshift in P (Park), turn off all accessories and start the
vehicle.
2. Let the engine idle for at least one minute.
Maintenance and care
108

Do not make any unauthorized changes to your vehicle or engine. By
law, vehicle owners and anyone who manufactures, repairs, services,
sells, leases, trades vehicles, or supervises a fleet of vehicles are not
permitted to intentionally remove an emission control device or prevent
it from working. Information about your vehicle's emission system is on
the Vehicle Emission Control Information Decal located on or near the
engine. This decal identifies engine displacement and gives some tune up
specifications.
Please consult your ªWarranty Guideº for complete emission warranty
information.
Readiness for inspection/maintenance (I/M) testing
In some localities, it may be a legal requirement to pass an I/M test of
the on-board diagnostic (OBD-II) system. If your ªcheck engine/service
engine soonº light is on, reference the applicable light description in the
Warning Lights and Chimessection of your owners guide. Your vehicle
may not pass the I/M test with the ªcheck engine/service engine soonº
light on.
If the vehicle's powertrain system or its battery has just been serviced,
the OBD-II system is reset to a ªnot ready for I/M testº condition. To
ready the OBD-II system for I/M testing, a minimum of 30 minutes of city
and highway driving is necessary as described below:
²First, at least 10 minutes of driving on an expressway or highway.
²Next, at least 20 minutes driving in stop and go, city type traffic with
at least four idle periods.
Allow the vehicle to sit for at least eight hours without starting the
engine. Then, start the engine and complete the above driving cycle. The
engine must warm up to its normal operating temperature. Once started,
do not turn off the engine until the above driving cycle is complete.
EXTERIOR BULBS
Replacing exterior bulbs
Check the operation of the following lamps frequently:
²Headlamps
²Tail lamps
²Brakelamps
²High-mount brakelamp
Maintenance and care
122

Aiming headlamps ....................125
Air bag supplemental
restraint system ..........................46
and child safety seats ..............47
description ................................46
disposal ......................................49
indicator light ...........................48
passenger air bag .....................47
Air conditioning
manual heating and air
conditioning system .......16,17,18
Anti-lock brake system (ABS)
description ................................64
Battery .......................................108
voltage gauge ............................12
Brake fluid
checking and adding ..............100
Brakes ..........................................63
anti-lock .....................................63
anti-lock brake system (ABS)
warning light .............................63
fluid, checking and adding ....100
Brake-shift interlock ...................65
Break-in period .............................2
Bulbs, replacing ........................122
headlamps ...............................123
specifications ..........................125
Changing a tire ...........................85
Child safety seats ........................51
Chime
headlamps on ..............................9
Cleaning your vehicle ...............125
engine compartment ..............127
fabric ........................................128
instrument panel ....................128
plastic parts ............................127
safety belts ..............................128
tail lamps .................................128
washing ....................................126
waxing .....................................126
wheels ......................................126
windows ..................................128Controls .......................................20
Emission control system ..........121
Engine ........................................134
check engine temperature
warning, message center .........96
service points ............................96
Engine block heater ...................61
Engine coolant
checking and adding .......101,102
disposal ....................................103
refill capacities ........................103
Engine oil ...............................97,99
changing oil and oil filter .........99
checking and adding ...........97,99
Exhaust fumes ............................62
Fail safe cooling ........................103
Fuel
calculating fuel economy .......120
improving fuel economy ..........76
octane rating ...........................119
quality ......................................120
running out of fuel .................120
safety information relating
to automotive fuels ................118
Fuel gauge ...................................10
Fuel pump shut-off switch .........77
Fuse panels
instrument panel ......................79
power distribution box .............82
Fuses ............................................79
Gauges, Mechanical ....................10
engine coolant temperature
gauge .........................................11
Hazard flashers ...........................77
Headlamps ...................................13
daytime running lights .............13
flashing ......................................14
high beam .................................13
Heating ........................................14
High beams
indicator light .............................9
Index
140

Hood
release lever ..............................96
Ignition
positions of the ignition ...........21
Instrument panel
lighting up panel and interior .14
Jump-starting your vehicle ...91,93
attaching cables ........................92
disconnecting cables ................93
Keys
key in ignition chime .................9
Lamps
interior lamps ....................28,124
Lights, warning and indicator
air bag ..........................................8
anti-lock brakes (ABS) ..............6
brake ............................................6
charging system ..........................8
engine oil pressure .....................9
safety belt ...................................8
service engine soon .................6,7
turn signal indicator ...................8
Load limits
trailer towing ............................69
Lubricant specifications ...........132
Mirrors
side view mirrors (power) .......30
Odometer .....................................12
Overdrive .....................................27
Panic alarm feature, remote
entry system ................................31
Parking brake ..............................64
Parts (see Motorcraft parts) ....129
Power door locks ........................29
Power steering
fluid, checking and adding ....105
Refill capacities for fluids ........129
Relays .....................................79,84
Remote entry system .................30
illuminated entry .................33,34
locking/unlocking doors ......30,31replacement/additional
transmitters ...............................32
replacing the batteries .............31
Reporting safety defects ..........139
Safety restraints
extension assembly ..................44
for children ...............................49
lap and shoulder belts ...40,41,42
maintenance ..............................45
proper use .................................39
warning light and chime ..9,44,45
Safety seats for children
attaching with tether straps ....54
tether anchorage
hardware .........................54,55,57
Seats
adjusting the seat, manual .......34
adjusting the seat, power ........35
bench seat ............................36,37
lumbar support .........................36
quick release rear captain's
chair ......................................38,39
Servicing your vehicle ................95
precautions when servicing .....95
Snowplowing .................................3
Special notice
ambulance conversions ..............3
diesel-powered vehicles .............3
Speed control ..............................22
canceling a set speed ...............25
resuming a set speed ...............25
tap up/tap down ..................23,24
turning off .................................22
Speedometer ...............................10
Starting your vehicle .............59,61
Tilt steering wheel ......................26
Tires ....................................114,115
changing ...............................85,86
checking the pressure ............115
replacing .............................88,117
rotating ....................................115
snow tires and chains ............117
Index
141