1998 FORD E SERIES parking brake

Model Bolt Size Wheel Lug nut Torque*
N²M Ft-Lb
E-150 1/2-20 135 100
E-250, E-350 and
E-Super Duty9/16-18 190 140
* Torque specifications are for nut and bolt threads free of dirt and
rust. Do not use oil or grease on threads. Use only Ford recommended
replacement fasteners.
JUMP STARTING YOUR VEHICLE
The gases around the battery can explode if exposed to flames,
sparks, or lit cigarettes. An explosion could result in injury or
vehicle damage.
Do not push start your vehicle. You could damage the catalytic
converter.
Batteries contain sulfuric acid which burns skin, eyes, and
clothing.
Preparing your vehicle
Also see the label on the battery.
1. Use only a 12±volt supply to start your vehicle. If you connect your
battery to a 24±volt power supply you can damage your starter, ignition
system and other electrical components.
2. Do not disconnect the battery of the disabled vehicle as this could
damage the vehicle's electrical system.
3. Park the booster vehicle close to the hood of the disabled vehicle
making sure theydo nottouch. Set the parking brake on both vehicles
and stay clear of the engine cooling fan and other moving parts.
4. Check all battery terminals and remove any excessive corrosion before
you attach the battery cables.
5. Turn the heater fan on in both vehicles to protect any electrical
surges. Turn all other accessories off.
Roadside emergencies
91

SERVICE RECOMMENDATIONS
To help you service your vehicle:
²We highlight do-it-yourself items in the engine compartment for easy
location.
²We provide a ªService Guideº which makes tracking routine service
easy.
If your vehicle requires professional service, your dealership can provide
necessary parts and service. Check your ªWarranty Guideº to find out
which parts and services are covered.
Use only recommended fuels, lubricants, fluids and service parts
conforming to specifications. Motorcraft parts are designed and built to
provide the best performance in your vehicle.
PRECAUTIONS WHEN SERVICING YOUR VEHICLE
Be especially careful when inspecting or servicing your vehicle.
²Do not work on a hot engine.
²When the engine is running, make sure that loose clothing, jewelry or
long hair does not get caught up in moving parts.
²Do not work on a vehicle with the engine running in an enclosed
space, unless you are sure you have enough ventilation.
²Keep all lit cigarettes, open flames and other lit material away from
the battery and all fuel related parts.
If you disconnect the battery, the engine must ªrelearnº its idle
conditions before your vehicle will drive properly, as explained inBattery
in this chapter.
Working with the engine off
1. Set the parking brake and ensure the gearshift is securely latched in P
(Park).
2. Turn off the engine and remove the key.
3. Block the wheels to prevent the vehicle from moving unexpectedly.
Maintenance and care
95

Working with the engine on
1. Set the parking brake and ensure the gearshift is securely latched in P
(Park).
2. Block the wheels to prevent the vehicle from moving unexpectedly.
Do not start your engine with the air cleaner removed and do
not remove it while the engine is running.
OPENING THE HOOD
1. Inside the vehicle, pull the hood
release handle located under the
bottom of the instrument panel.
2. Go to the front of the vehicle and
release the auxiliary latch that is
located under the front center of
the hood. Lift the hood until the lift
cylinders hold it open.
IDENTIFYING COMPONENTS IN THE ENGINE COMPARTMENT
Engine Compartment Component Locations
PUSH
ON
PUSH
OFF
HOOD
91234
5
6
7
8
Maintenance and care
96

1. Windshield washer fluid reservoir
2. Engine oil filler
3. Automatic transmission fluid dipstick
4. Air filter assembly
5. Engine oil dipstick
6. Power steering fluid reservoir
7. Brake fluid reservoir
8. Engine coolant recovery reservoir
9. Battery
ENGINE OIL
Checking the engine oil
Check the engine oil each time you fuel your vehicle.
1. Make sure the vehicle is on level ground.
2. Turn the engine off and wait a few minutes for the oil to drain into the
oil pan.
3. Set the parking brake and ensure the gearshift is securely latched in P
(Park).
4. Open the hood. Protect yourself from engine heat.
5. Locate and carefully remove the engine oil level indicator (dipstick).
²4.2L V6/5.4L V8/6.8L V10 engines
MIN MAX
Maintenance and care
97

TRANSMISSION FLUID
Checking and adding automatic transmission fluid
Follow the scheduled service intervals outlined in the ªService Guideº.
Before adding any fluid, make sure the correct type is used. The type of
fluid used is normally indicated on the dipstick and/or dipstick handle
and also in theLubricant specificationssection in theCapacities and
specificationschapter.
An overfill condition of transmission fluid may cause shift and/or
engagement concerns and/or possible damage.
Do not drive the vehicle if the fluid
level is below the COLD (C) area on
the dipstick and outside
temperatures are above 10ÉC (50ÉF)
(see figure to the right).
Your transmission does not use up fluid. However, it is recommended
that you check the transmission fluid at least twice a year. The fluid level
should be checked if the transmission is not working properly, i.e., if the
transmission slips or shifts slowly or if you notice some sign of fluid
leakage.
Transmission fluid should be checked at normal operating temperatures
66ÉC-77ÉC (150ÉF-170ÉF) on a level surface. The normal operating
temperature can be reached after approximately 32 km (20 miles) of
driving.
The transmission fluid should be in
this range if at normal operating
temperature (66ÉC-77ÉC
[150ÉF-170ÉF]) (see figure to the
right).
The transmission fluid should be in
this range if at room temperature
(10ÉC-35ÉC [50ÉF-95ÉF]) (see figure
to the right).
If your vehicle has been operated for an extended period at high speeds,
in city traffic during hot weather or pulling a trailer, the vehicle should
be turned off for about 30 minutes to allow the fluid to cool before
checking.
1. Park the vehicle on a level surface and engage the parking brake.
Maintenance and care
106

2. With the parking brake engaged
and your foot on the brake pedal,
start the engine and move the
gearshift lever through all of the
gear ranges. Allow sufficient time
for each gear to engage.
3. Latch the gearshift lever in P (Park) and leave the engine running.
4. Remove the dipstick, wiping it clean with a clean, dry lint free rag.
5. Install the dipstick making sure it is fully seated in the filler tube.
6. Remove the dipstick and inspect the fluid level. The fluid level should
be in the HOT (H) area on the dipstick.
7. If necessary, add fluid in 250 ml (1/2 pint) increments through the
filler tube until the level is correct.
8. If an overfill occurs, excess fluid should be removed by a qualified
technician.
An overfill condition of transmission fluid may cause shift and/or
engagement concerns and/or possible damage.
If the fluid is above the hot area
range after driving the vehicle
approximately 30 km (20 miles),
excess transmission fluid should be
removed by a qualified technician.
DRIVELINE UNIVERSAL JOINT AND SLIP YOKE
Your vehicle may be equipped with universal joints that require
lubrication. If the original universal joints are replaced with universal
joints equipped with grease fittings, lubrication will also be necessary.P R N D 2 1
Maintenance and care
107

Item Ford part name Ford part
numberFord
specification
Parking brake
assembly
(E-Super
Duty)Motorcraft
MERCONt
Automatic
Transmission FluidXT-2-QDX MERCONt
Ford
conventional
and
Traction-Lok
axles
1
Motorcraft SAE
75W140 High
Performance
Synthetic rear axle
lubricantF1TZ-19580-B WSL-M2C192-A
Dana
conventional
and
Traction-Lok
axles
2
Motorcraft SAE
80W90 Premium rear
axle lubricantXY-80W90-QL WSP-M2C197-A
Dana 80 Axle
(E-Super
Duty)Motorcraft SAE
75W140 High
Performance
Synthetic rear axle
lubricantF1TZ-19580-B WSL-M2C192-A
Dana Axle
(E-350
van/wagon
w/4.10 ratio)Motorcraft SAE
75W140 High
Performance
Synthetic rear axle
lubricantF1TZ-19580-B WSL-M2C192-A
Windshield
washer fluidUltra-Clear
Windshield Washer
ConcentrateC9AZ-19550-AB ESR-M17P5-A
1Add 118 ml (4 oz.) of EST-M2C118±A (friction modifier Part No.
C8AZ-19B546±A) for complete refill of Ford Traction-Lok rear axles.
2Add 237 ml (6 oz.) of EST-M2C118±A (friction modifier Part No.
C8AZ-19B546±A) for complete refill of Dana Traction-Lok rear axles.
Capacities and specifications
133

Hood
release lever ..............................96
Ignition
positions of the ignition ...........21
Instrument panel
lighting up panel and interior .14
Jump-starting your vehicle ...91,93
attaching cables ........................92
disconnecting cables ................93
Keys
key in ignition chime .................9
Lamps
interior lamps ....................28,124
Lights, warning and indicator
air bag ..........................................8
anti-lock brakes (ABS) ..............6
brake ............................................6
charging system ..........................8
engine oil pressure .....................9
safety belt ...................................8
service engine soon .................6,7
turn signal indicator ...................8
Load limits
trailer towing ............................69
Lubricant specifications ...........132
Mirrors
side view mirrors (power) .......30
Odometer .....................................12
Overdrive .....................................27
Panic alarm feature, remote
entry system ................................31
Parking brake ..............................64
Parts (see Motorcraft parts) ....129
Power door locks ........................29
Power steering
fluid, checking and adding ....105
Refill capacities for fluids ........129
Relays .....................................79,84
Remote entry system .................30
illuminated entry .................33,34
locking/unlocking doors ......30,31replacement/additional
transmitters ...............................32
replacing the batteries .............31
Reporting safety defects ..........139
Safety restraints
extension assembly ..................44
for children ...............................49
lap and shoulder belts ...40,41,42
maintenance ..............................45
proper use .................................39
warning light and chime ..9,44,45
Safety seats for children
attaching with tether straps ....54
tether anchorage
hardware .........................54,55,57
Seats
adjusting the seat, manual .......34
adjusting the seat, power ........35
bench seat ............................36,37
lumbar support .........................36
quick release rear captain's
chair ......................................38,39
Servicing your vehicle ................95
precautions when servicing .....95
Snowplowing .................................3
Special notice
ambulance conversions ..............3
diesel-powered vehicles .............3
Speed control ..............................22
canceling a set speed ...............25
resuming a set speed ...............25
tap up/tap down ..................23,24
turning off .................................22
Speedometer ...............................10
Starting your vehicle .............59,61
Tilt steering wheel ......................26
Tires ....................................114,115
changing ...............................85,86
checking the pressure ............115
replacing .............................88,117
rotating ....................................115
snow tires and chains ............117
Index
141