UNDER SEAT STORAGE BIN
LID
REMOVAL
NOTE: Do not reuse the seat fasteners, always
replace with new ones.
(1) Open the center seat cushion/storage bin.
(2) Position the seat cushion cover aside, remove
the hinge bolts and discard. (Fig. 11)
(3) Remove the seat cushion.
INSTALLATION
NOTE: Do not reuse the seat fasteners, always
replace with new ones.
(1) Position the center seat cushion the hinges and
install new bolts.
(2) Tighten the bolts to 20 N´m (15 ft. lbs.).
(3) Position the cushion cover back over the
hinges.
UNDER SEAT STORAGE BIN
REMOVAL
(1)Remove the center seat cushion. (Refer to 23 -
BODY/SEATS/CENTER SEAT CUSHION - REMOVAL)
(2) Remove the six screws and remove the bin.
INSTALLATION
(1) Install the bin over the seat cushion hinges and
install the six screws.
(2) Install the center seat cushion. (Refer to 23 -
BODY/SEATS/CENTER SEAT CUSHION - INSTAL-
LATION)
UNDER SEAT STORAGE BIN
COVERING
REMOVAL
(1) Remove the under seat storage bin. (Refer to
23 - BODY/SEATS/UNDER SEAT STORAGE BIN -
REMOVAL)
(2) Disconnect the j-straps and remove the cover.
INSTALLATION
(1) Install the storage bin cover and connect the
j-straps.
(2) Install the under seat storage bin. (Refer to 23
- BODY/SEATS/UNDER SEAT STORAGE BIN -
INSTALLATION)
UNDER SEAT STORAGE BIN
LATCH
REMOVAL
(1) Open the under seat storage bin.
(2) Remove the two screws and remove the latch
assembly.
INSTALLATION
(1)Install the latch assembly and install the screws.
HEADREST
REMOVAL
(1) Raise the headrest.
(2) Press the headrest release button and remove
the headrest.
INSTALLATION
(1) Position the headrest.
(2) Press the release button and install the head-
rest.
Fig. 11 CENTER SEAT CUSHION HINGE
1 - CENTER SEAT CUSHION
2 - HINGE BOLTS
3 - SEAT CUSHION HINGE
4 - STORAGE BIN/CUSHION
23 - 80 SEATSDR
HEADREST SLEEVE
REMOVAL
(1) Remove the headrest. (Refer to 23 - BODY/
SEATS/HEADREST - REMOVAL)
(2) Grasp the sleeves and pull up and out of the
seat back to remove.
INSTALLATION
(1) Position each headrest sleeve into correct seat
back hole and press into place fully.
(2) Install the headrest. (Refer to 23 - BODY/
SEATS/HEADREST - INSTALLATION)
SEAT - FRONT
REMOVAL
NOTE: Do not reuse the seat fasteners, always
replace with new ones.
(1) Remove and discard the front bolts. (Fig. 12)
(2) Position the seats forward, remove the rear
bolts and discard.
(3) Disconnect the 12v power supply electrical con-
nector, if equipped. (Fig. 13)
(4) Fold the seat backs forward and roll the seat
assembly back in the vehicle.
(5) Separate the seat assembly by removing and
discarding the three nuts on either the drivers or
passengers seat. (Fig. 14)
(6) Remove each section of the seat assembly from
the vehicle.
INSTALLATION
NOTE: Do not reuse the seat fasteners, always
replace with new ones.
(1) Position each seat section into the vehicle and
tip back.Fig. 12 FRONT SEAT ASSEMBLY
1 - FRONT SEAT ASSEMBLY
2 - REAR BOLTS (4)
3 - ELECTRICAL CONNECTOR
4 - FRONT BOLTS (4)
Fig. 13 CENTER SEAT ATTACHMENTS
1 - CENTER SEAT ASSEMBLY
2 - FRONT NUTS (2)
3 - POWER SUPPLY ELECTRICAL CONNECTOR
4 - REAR NUTS (4)
5 - 12V POWER SUPPLY HARNESS
Fig. 14 REAR ATTACHMENTS
1 - 12V POWER SUPPLY HARNESS
2 - CENTER SEAT STORAGE BIN
3 - FRONT SEAT TRACKS
4 - REAR NUTS (4)
DRSEATS 23 - 81
(2) Install the three nuts attaching the center seat
section to the other seat, and tighten to 25 N´m (18
ft. lbs.).
(3) Roll the seat assembly forward and install new
rear bolts.
(4) Connect the 12v power supply electrical con-
nector.
(5) Tighten the rear bolts to 40 N´m (30 ft. lbs.).
(6) Fold the seat backs up and slide the seats to
the rear.
(7) Install new front bolts and tighten to 28 N´m
(21 ft. lbs.).
LUMBAR SUPPORT HANDLE/
BEZEL
REMOVAL
CAUTION: Care must be taken not to damage the
handle or bezel surface when removing.
(1) Using a trim stick C-4755 or equivalent, pry
the manual lumbar knob out of the bezel surround.
(Fig. 15)
(2) Remove the bezel retaining screws and remove
the bezel. (Fig. 16)
INSTALLATION
(1) Align the bezel to the seat back and install the
screws.
(2) Snap the manual lumbar knob onto the shaft of
the drive mechanism into the bezel surround.
SEAT BACK CUSHION / COVER
- FRONT
REMOVAL
(1) Remove the front seat. (Refer to 23 - BODY/
SEATS/SEAT - FRONT - REMOVAL)
(2) Remove the lumbar handle and bezel, if
equipped. (Refer to 23 - BODY/SEATS/LUMBAR
SUPPORT HANDLE/BEZEL - REMOVAL)
(3) Remove the headrest sleeves. (Refer to 23 -
BODY/SEATS/HEADREST SLEEVE - REMOVAL)
(4) Unzip the zip strip at the lower end of the seat
back and remove the seat back cover and cushion.
INSTALLATION
(1) Install the seat back cushion and cover onto
the seat frame assembly.
(2) Connect the zip strip at the bottom of the seat
back.
(3) Install the headrest sleeves. (Refer to 23 -
BODY/SEATS/HEADREST SLEEVE - INSTALLA-
TION)
(4) Install the lumbar bezel and handle, if
equipped. (Refer to 23 - BODY/SEATS/LUMBAR
SUPPORT HANDLE/BEZEL - INSTALLATION)
(5) Install the seat. (Refer to 23 - BODY/SEATS/
SEAT - FRONT - INSTALLATION)
Fig. 15 MANUAL LUMBAR KNOB
Fig. 16 MANUAL LUMBAR BEZEL
1 - LUMBAR SHAFT
2 - SCREWS
3 - BEZEL
23 - 82 SEATSDR
SEAT - FRONT (Continued)
SEAT CUSHION / COVER -
FRONT
REMOVAL
(1) Remove the front seat. (Refer to 23 - BODY/
SEATS/SEAT - FRONT - REMOVAL)
(2) Remove the screw and remove the recliner han-
dle.
(3) Remove the two screws and remove the power
seat controls, if equipped, and disconnect the electri-
cal connector.
(4) Remove the seat track. (Refer to 23 - BODY/
SEATS/SEAT TRACK - REMOVAL)
(5) Disconnect the j-straps and remove the seat
cushion and cover.
INSTALLATION
(1) Position the seat cushion and cover onto the
frame assembly and connect the j-straps.
(2) Install the seat track. (Refer to 23 - BODY/
SEATS/SEAT TRACK - INSTALLATION)
(3) Connect the power seat control switch electrical
connector, if equipped.
(4) Install the power seat control switch and
install the two screws, if equipped.
(5) Install the recliner handle and install the
screw.
(6) Install the front seat. (Refer to 23 - BODY/
SEATS/SEAT - FRONT - INSTALLATION)
SEAT TRACK
REMOVAL
(1) Remove the front seat. (Refer to 23 - BODY/
SEATS/SEAT - FRONT - REMOVAL)
(2) Disconnect the heated seat electrical connec-
tors, if equipped.
(3) Remove the four nuts attaching the seat track
to the seat and remove the track.
INSTALLATION
(1) Position the seat track onto the seat and install
the four nuts.
(2) Tighten the four nuts to 25 N´m (18 ft. lbs.).
(3) Connect the heated seat electrical connectors, if
equipped.
(4) Install the seat. (Refer to 23 - BODY/SEATS/
SEAT - FRONT - INSTALLATION)
SEAT - REAR
REMOVAL
(1) Remove the load floor. (Refer to 23 - BODY/IN-
TERIOR/LOAD FLOOR - REMOVAL)
(2) Fold the rear seat cushions up and remove the
rear bolts. (Fig. 17)
(3) Lift each seat assembly up and disengage the
seat back frame hooks from the footmans loops bolted
to the rear cab back. (Fig. 18)
(4) Remove the seats from the vehicle.
INSTALLATION
(1) Install the seats into the vehicle and engage
the seat back frame hooks with the footmans loops in
the cab back panel.
(2) Install the rear seat bolts and tighten to 40
N´m (30 ft. lbs.).
(3) Install the load floor. (Refer to 23 - BODY/IN-
TERIOR/LOAD FLOOR - INSTALLATION)
SEAT BACK - REAR
REMOVAL
(1) Remove the rear seat. (Refer to 23 - BODY/
SEATS/SEAT - REAR - REMOVAL)
(2) Remove the seat back bolts and remove the
seat back. (Fig. 19)
INSTALLATION
(1) Install the seat back and install the bolts.
(2) Tighten the bolts to 25 N´m (18 ft. lbs.).
Fig. 17 SEAT ATTACHMENT
1 - OUTER BOLTS (2)
2 - REAR SEAT ASSEMBLY
3 - INNER BOLTS (4)
4 - REAR SEAT BACK
5 - OUTER BOLTS (2)
DRSEATS 23 - 83
(3) Install the rear seat. (Refer to 23 - BODY/
SEATS/SEAT - REAR - INSTALLATION)
SEAT BACK CUSHION / COVER
- REAR
REMOVAL
(1) Remove the rear seat back. (Refer to 23 -
BODY/SEATS/SEAT BACK - REAR - REMOVAL)
(2) Remove the headrest sleeves. (Refer to 23 -
BODY/SEATS/HEADREST SLEEVE - REMOVAL)
(3) Unzip the zip strip at the bottom of the seat
back and remove the cover.
INSTALLATION
(1) Install the seat back cover and connect the zip
strip.
(2) Install the headrest sleeves. (Refer to 23 -
BODY/SEATS/HEADREST SLEEVE - INSTALLA-
TION)
(3) Install the seat back. (Refer to 23 - BODY/
SEATS/SEAT BACK - REAR - INSTALLATION)
SEAT CUSHION / COVER -
REAR
REMOVAL
(1) Remove the rear seat. (Refer to 23 - BODY/
SEATS/SEAT - REAR - REMOVAL)
(2) Separate the zip strip at the rear of the seat
cushion and remove the cushion and cover.
INSTALLATION
(1) Install the seat cushion and cover over the
cushion frame assembly and connect the zip strip.
(2) Install the seat. (Refer to 23 - BODY/SEATS/
SEAT - REAR - INSTALLATION)
Fig. 18 SEAT BACK ATTACHMENT
1 - OUTER SEAT BACK FRAME HOOKS (2)
2 - OUTER FOOTMANS LOOP (2)
3 - INNER SEAT BACK FRAME HOOKS (2)
4 - INNER FOOTMANS LOOP (2)
5 - SEAT BACK
Fig. 19 REAR SEAT HINGE
1 - SEAT BACK BOLT (2)
2 - SEAT CUSHION
3 - SEAT BACK/CUSHION HINGE
4 - SEAT BACK
23 - 84 SEATSDR
SEAT BACK - REAR (Continued)
SEAT CUSHION FRAME - REAR
REMOVAL
(1) Remove the seat cushion/cover. (Refer to 23 -
BODY/SEATS/SEAT CUSHION / COVER - REAR -
REMOVAL)
(2) Remove the bolts and remove the seat cushion
frame. (Fig. 20)
INSTALLATION
(1) Install the seat cushion frame onto the rear
seat hinges.
(2) Install the bolts and tighten to 32 N´m (24 ft.
lbs.).
(3) Install the seat cushion/cover. (Refer to 23 -
BODY/SEATS/SEAT CUSHION / COVER - REAR -
INSTALLATION)
SEAT BACK REAR -
FOOTMANS LOOP BRACKETS
REMOVAL
(1) Remove the rear seat. (Refer to 23 - BODY/
SEATS/SEAT - REAR - REMOVAL)
(2) Remove bolts and remove the loop. (Fig. 21)
INSTALLATION
(1) Install the loop and install the bolts.
(2) Tighten the bolts to 12 N´m (9 ft. lbs.).
(3) Install the seat. (Refer to 23 - BODY/SEATS/
SEAT - REAR - INSTALLATION)
Fig. 20 SEAT CUSHION FRAME ATTACHMENT
1 - REAR SEAT BACK
2 - REAR SEAT CUSHION FRAME
3 - SEAT CUSHION FRAME BOLTS (4)
4 - SEAT CUSHION HINGE
Fig. 21 FOOTMANS LOOP BRACKET
1 - FOOTMANS LOOP (4)
2 - BOLTS (2 PER LOOP)
3 - CAB BACK PANEL
DRSEATS 23 - 85
STATIONARY GLASS
TABLE OF CONTENTS
page page
BACKLITE
REMOVAL.............................86
INSTALLATION.........................86
BACKLITE VENT GLASS
REMOVAL.............................87
INSTALLATION.........................87WINDSHIELD
WARNING
WINDSHIELD SAFETY PRECAUTIONS.....88
REMOVAL.............................88
INSTALLATION.........................88
BACKLITE
REMOVAL
It is difficult to salvage the backlite during the
removal operation. The backlite is part of the struc-
tural support for the roof. The urethane bonding
used to secure the glass to the fence is difficult to cut
or clean from any surface. Since the molding is set in
urethane, it is unlikely it would be salvaged. Before
removing the backlite, check the availability from the
parts supplier.
The backlite is attached to the window frame with
urethane adhesive. The urethane adhesive is applied
cold and seals the surface area between the window
opening and the glass. The primer adheres the ure-
thane adhesive to the backlite.
(1) Roll down door glass.
(2) Remove headliner. (Refer to 23 - BODY/INTE-
RIOR/HEADLINER - REMOVAL).
(3) On standard cab models remove the upper
b-pillar trim. (Refer to 23 - BODY/INTERIOR/B-PIL-
LAR UPPER TRIM - REMOVAL)
(4) On quad cab models remove the upper c-pillar
trim. (Refer to 23 - BODY/INTERIOR/C-PILLAR
UPPER TRIM - REMOVAL)
(5) Bend backlite retaining tabs (Fig. 1) inward
against glass.
(6) Disconnect the rear window defogger electrical
connector, if equipped.
(7) Using a suitable pneumatic knife from inside
the vehicle, cut urethane holding backlite frame to
opening fence.
(8) Separate glass from vehicle.
INSTALLATION
(1) Clean urethane adhesive from around backlite
opening fence.
(2) If necessary, apply black-out primer to outer
edge of replacement backlite frame.(3) If black-out primer was pre-applied on backlite,
clean bonding surface with Isopropyl alcohol and
clean lint free cloth. Allow 3 minutes for drying time.
(4) Apply black-out primer to backlite opening
fence.
(5) Apply a 13 mm (0.5 in.) bead of urethane
around the perimeter of the window frame bonding
surface (Fig. 2).
(6) Set glass on lower fence and move glass for-
ward into opening (Fig. 3).
(7) Firmly push glass against rear window glass
opening fence.
(8) Bend tabs around edges of backlite opening
fence to retain glass.
(9) Clean excess urethane from exterior with
MOPARt, Super Clean or equivalent.
(10) Allow urethane to cure at least 24 hours (full
cure is 72 hours).
(11) Water test to verify repair before returning
vehicle to service.
(12) Connect the rear window defogger electrical
connector, if equipped.
Fig. 1 Backlite Tabs
1 - BACKLITE
2-TAB
23 - 86 STATIONARY GLASSDR
(13) On standard cab models, install the upper
b-pillar trim. (Refer to 23 - BODY/INTERIOR/B-PIL-
LAR UPPER TRIM - INSTALLATION)
(14) On quad cab models, install the upper c-pillar
trim. (Refer to 23 - BODY/INTERIOR/C-PILLAR
UPPER TRIM - INSTALLATION)
(15) Install the headliner. (Refer to 23 - BODY/IN-
TERIOR/HEADLINER - INSTALLATION).BACKLITE VENT GLASS
REMOVAL
(1) Slide the upper run channel out of the window
frame. (Fig. 4)
(2) Slide the vent glass upward to remove from the
lower window frame.
(3) Lower the glass out of the upper window frame
and remove.
INSTALLATION
(1) Slide the vent glass upper edge into window
frame and insert the lower edge into the lower mold-
ing.
(2) Position the upper run channel into the win-
dow frame and slide it into place.
(3) Verify vent glass operation.
Fig. 2 Urethane Adhesive Application
1 - WINDOW FRAME
2 - GLASS
3 - RETAINER TAB
4 - URETHANE ADHESIVE
Fig. 3 Backlite Installation
1 - BACKLITE
Fig. 4 UPPER GLASS RUN CHANNEL
1 - GLASS RUN CHANNEL
2 - VENT GLASS FRAME
3 - VENT GLASS
DRSTATIONARY GLASS 23 - 87
BACKLITE (Continued)