
INSTALLATION
(1) Install the regulator through the hole in the
inner door panel.
(2) Position the regulator and slide the upper bolts
into the keyhole slots.
(3) Install the lower two bolts.
(4) Tighten the regulator bolts to 10 N´m (89 in.
lbs.).
(5) Position the stabilizer, install the nuts and
tighten to 10 N´m (89 in. lbs.).
(6) Using the window handle raise the regulator to
the position shown in (Fig. 14).
(7) Remove the glass support and connect to the
regulator lift plate.
(8) Install the glass nuts and tighten to 10 N´m
(89 in. lbs.).
(9) Remove the window handle and install the
waterdam.
SIDE VIEW MIRROR FLAG
REMOVAL
(1) Remove the door trim panel. (Refer to 23 -
BODY/DOOR - FRONT/TRIM PANEL - REMOVAL)CAUTION: Do not use a drill to remove the heat
stakes.
(2) Remove the heat stakes using a razor knife or
equivalent.
(3) Release the tabs and remove the mirror flag.
INSTALLATION
NOTE: Clean the excess heat staking off of the
studs to aid installation.
(1) Install the new mirror flag over the tabs and
install the screws into the heat stake studs.
(2) Install the door trim panel. (Refer to 23 -
BODY/DOOR - FRONT/TRIM PANEL - INSTALLA-
TION)
DRDOOR - FRONT 23 - 27
WINDOW REGULATOR - MANUAL (Continued)

EXTERIOR
TABLE OF CONTENTS
page page
BODY SIDE MOLDINGS
REMOVAL.............................36
INSTALLATION.........................36
BODY ISOLATORS
REMOVAL.............................36
INSTALLATION.........................37
CARGO BOX
REMOVAL.............................37
INSTALLATION.........................37
CARGO BOX - TIE DOWN
REMOVAL.............................38
INSTALLATION.........................38
COWL GRILLE
REMOVAL.............................38
INSTALLATION.........................38
EXTERIOR NAME PLATES
REMOVAL.............................38
INSTALLATION.........................38
FRONT FENDER
REMOVAL.............................39
INSTALLATION.........................39
FUEL FILL DOOR
REMOVAL.............................39
INSTALLATION.........................39GRILLE
REMOVAL.............................40
INSTALLATION.........................40
GRILLE FRAME
REMOVAL.............................40
INSTALLATION.........................40
FRONT WHEELHOUSE SPLASH SHIELD
REMOVAL.............................41
INSTALLATION.........................41
REAR WHEELHOUSE SPLASH SHIELD
REMOVAL.............................41
INSTALLATION.........................41
SIDE VIEW MIRROR
REMOVAL.............................41
INSTALLATION.........................42
UPPER RADIATOR CROSSMEMBER
REMOVAL.............................42
INSTALLATION.........................42
SIDE VIEW MIRROR GLASS
REMOVAL.............................42
INSTALLATION.........................43
REAR FENDER
REMOVAL.............................44
INSTALLATION.........................44
BODY SIDE MOLDINGS
REMOVAL
NOTE: Body side moldings are attached to the body
panels with adhesive tape.
(1) Apply a length of masking tape on the body
panel, parallel to the top edge of the molding and to
one end to use as a guide for installation, if neces-
sary.
(2) If temperature is below 21ÉC (70ÉF) warm
molding with a heat lamp or gun. Do not exceed 52ÉC
(120ÉF) when heating molding.
(3) Using a trim stick C-4755 or equivalent,
remove and discard the molding from the outside of
the body panel.
INSTALLATION
(1) Thoroughly clean all residue from the body side
molding attachment area of the body panel.(2) Wipe area with a clean lint free cloth moist-
ened with a 50% solution of water and alcohol and
wipe dry immediately with a dry lint free cloth.
(3) Apply new body side molding using the guide
tape on the body panel and apply consistent and uni-
form pressure of approximately 40 p.s.i. over the
entire surface of the molding.
BODY ISOLATORS
REMOVAL
(1) Loosen all cab to frame mounting bolts (six
standard cab, eight quad cab). (Fig. 1)
(2) Remove the mounting bolts and rebound cush-
ions
(3) Using a floor jack and block of wood under the
cab sill, lift the body to gain access to the isolators.
(4) Remove the isolators.
(5) Install new isolators and repeat steps one
through 4, for the opposite side.
23 - 36 EXTERIORDR

FRONT WHEELHOUSE
SPLASH SHIELD
REMOVAL
(1) Remove the three screws at the fender. (Fig.
10)
(2) Remove the electrical connector push pin fas-
tener.
(3) Remove the five inside screws and remove the
splash shield.
INSTALLATION
(1) Install the splash shield and position the front
edge into the support bracket on the bumper.
(2) Install the five inner screws.
(3) Install the three screws at the fender.
(4) Install the electrical connector push pin fas-
tener.
REAR WHEELHOUSE SPLASH
SHIELD
REMOVAL
(1) Remove the screws and remove the shield. (Fig.
11 )
INSTALLATION
(1) Install the splash shield and install the screws.
SIDE VIEW MIRROR
REMOVAL
(1) Remove the door trim panel as necessary to
gain access to the mirror. (Refer to 23 - BODY/DOOR
- FRONT/TRIM PANEL - REMOVAL)
(2) Disconnect the electrical connector and remove
the nuts. (Fig. 12)
(3) Squeeze the electrical connector tabs and
remove the mirror. (Fig. 13)
Fig. 10 FRONT SPLASH SHIELD
1 - FENDER RAIL
2 - FENDER
3 - SCREWS (8)
4 - WHEELHOUSE SPLASH SHIELD
Fig. 11 REAR SPLASH SHIELD
1 - CARGO BOX
2 - SCREWS (3)
3 - SPLASH SHIELD
Fig. 12 SIDE VIEW MIRROR
1 - MIRROR
2 - NUTS (3)
3 - ELECTRICAL CONNECTOR
DREXTERIOR 23 - 41

INSTALLATION
(1) Install the mirror onto the door and engage the
electrical connector tabs. (Fig. 13)
(2) Install the nuts and tighten to 7 N´m (60 in.
lbs.).
(3) Install the door trim panel. (Refer to 23 -
BODY/DOOR - FRONT/TRIM PANEL - INSTALLA-
TION)
UPPER RADIATOR
CROSSMEMBER
REMOVAL
(1) Remove the hood latch. (Refer to 23 - BODY/
HOOD/LATCH - REMOVAL)
(2) Remove the radiator and condenser bolts. (Fig.
14)
(3) Remove the bolts and remove the crossmember.
(Fig. 15)
INSTALLATION
(1) Install the crossmember and install the bolts.
(2) Tighten the bolts to 28 N´m (21 ft. lbs.).
(3) Install the radiator and condenser bolts and
tighten to 8 N´m (75 in. lbs.).
(4) Install the hood latch. (Refer to 23 - BODY/
HOOD/LATCH - INSTALLATION)
SIDE VIEW MIRROR GLASS
REMOVAL
WARNING: ALWAYS WEAR EYE AND HAND PRO-
TECTION WHEN SERVICING THE MIRROR ASSEM-
BLY. FAILURE TO OBSERVE THESE WARNINGS
MAY RESULT IN PERSONAL INJURY FROM BRO-
KEN GLASS.
Standard Mirror
(1) Position the mirror glass so that it's facing in
toward the vehicle as far as possible. (Fig. 16)
Fig. 13 MIRROR ELECTRICAL CONNECTOR
1 - DOOR
2 - MIRROR STUDS
3 - CONNECTOR TABS
4 - ELECTRICAL CONNECTOR
Fig. 14 CONDENSER/RADIATOR FASTENERS
1 - CONDENSER BOLT
2 - RADIATOR BOLT
3 - RADIATOR CROSSMEMBER
Fig. 15 RADIATOR CROSSMEMBER
1 - BOLTS (2)
2 - CROSSMEMBER
3 - BOLTS (2)
23 - 42 EXTERIORDR
SIDE VIEW MIRROR (Continued)

(2) Disengage the rear housing cover retaining
tabs and remove the cover. (Fig. 17)
(3) Disengage the lower glass retaining tab to
motor. (Fig. 18)
(4) Slide glass up and remove from motor.
(5) Disconnect the two heated mirror electrical
connectors, if equipped.
Tow Package Mirror
(1) Position the mirror in the out position. (Fig. 19)
(2) Release the retaining clip and separate the
glass.
(3) Disconnect the four heated glass electrical con-
nectors, if equipped. (Fig. 20)
INSTALLATION
Standard Mirror
(1) Connect the two heated mirror electrical con-
nectors, if equipped. (Fig. 21)
(2) Position the mirror glass mounting holes over
the four feet of the mirror motor and slide down.
(Fig. 22)
(3) Engage the lower glass retaining tab to the
motor. (Fig. 18)
(4) Position the rear housing cover and seat the
retaining tabs fully. (Fig. 17)
Tow Package Mirror
(1) Make sure the retaining clip is seated in the
closed position on the mirror glass.
Fig. 16 STANDARD MIRROR POSITION
1 - RETAINING TABS (2)
2 - MIRROR HOUSING
3 - MIRROR GLASS
Fig. 17 STANDARD MIRROR HOUSING COVER
1 - MIRROR HOUSING COVER
2 - RETAINING TABS (3)
Fig. 18 STANDARD MIRROR RETAINING TAB
1 - MIRROR ASSEMBLY
2 - MIRROR GLASS LOWER RETAINING TAB
Fig. 19 TOW PACKAGE MIRROR POSITION
1 - MIRROR HOUSING ASSEMBLY
2 - MIRROR GLASS RETAINING CLIP
3 - MIRROR GLASS
DREXTERIOR 23 - 43
SIDE VIEW MIRROR GLASS (Continued)

(2) Connect the heated mirror electrical connec-
tors, if equipped.
NOTE: Pressure must be applied equally over the
center portion of the mirror to engage the mirror
glass retaining clip fully.
(3) Position the glass over the motor mounting and
seat fully. Make sure the retaining clip seats fully.
REAR FENDER
REMOVAL
(1) Remove the wheel house splash shield. (Refer
to 23 - BODY/EXTERIOR/REAR WHEELHOUSE
SPLASH SHIELD - REMOVAL)
(2) Disconnect the marker lamps electrical connec-
tors.
(3) Remove the tail lamp units. (Refer to 8 -
ELECTRICAL/LAMPS/LIGHTING - EXTERIOR/
TAIL LAMP UNIT - REMOVAL)
(4) Remove the two fender nuts. (Fig. 23)
(5) Remove the rear inner nuts below the tail
lamp. (Fig. 24)
(6) Remove the two bolts at the rear bottom edge.
(7) Remove the two bolts at the front bottom edge.
(8) Remove the four inner nuts front edge. (Fig.
25)
(9) Loosen bolts and loosen the two fender support
brackets. (Fig. 26)
CAUTION: Mask off the surrounding box area to
avoid damage to the painted surfaces.
(10) Lift the fender up off the support brackets
and remove the fender.
INSTALLATION
CAUTION: Mask off the surrounding box area to
avoid damage to the painted surfaces during instal-
lation.
Fig. 20 TOW PACKAGE MIRROR GLASS
1 - HEATED GLASS ELECTRICAL CONNECTORS (IF EQUIPPED)
2 - MIRROR GLASS
3 - RETAINING CLIP
Fig. 21 STANDARD MIRROR INSTALLATION
1 - MIRROR GLASS
2 - UPPER AND LOWER RETAINING CLIPS
3 - HEATED MIRROR ELECTRICAL CONNECTORS (IF
EQUIPPED)
4 - MIRROR GLASS MOUNTING HOLES (4)
Fig. 22 STANDARD MIRROR ASSEMBLY
1 - HEATED MIRROR ELECTRICAL CONNECTORS (IF
EQUIPPED)
2 - MIRROR HOUSING
3 - HOUSING COVER LOCKING TABS
4 - MIRROR GLASS MOUNTING FEET (4)
23 - 44 EXTERIORDR
SIDE VIEW MIRROR GLASS (Continued)

INTERIOR
TABLE OF CONTENTS
page page
INTERIOR
CAUTION.............................62
4WD FLOOR SHIFT BOOT
REMOVAL.............................62
INSTALLATION.........................62
A-PILLAR TRIM/GRAB HANDLE
REMOVAL.............................63
INSTALLATION.........................63
B-PILLAR LOWER TRIM
REMOVAL.............................63
INSTALLATION.........................64
B-PILLAR UPPER TRIM
REMOVAL.............................64
INSTALLATION.........................64
CARPETS AND FLOOR MATS
REMOVAL.............................65
INSTALLATION.........................65
COAT HOOK
REMOVAL.............................66
INSTALLATION.........................66
COWL TRIM
REMOVAL.............................66
INSTALLATION.........................66
C-PILLAR LOWER TRIM
REMOVAL.............................66
INSTALLATION.........................67
C-PILLAR UPPER TRIM
REMOVAL.............................67
INSTALLATION.........................67
FLOOR CONSOLE
REMOVAL.............................67
INSTALLATION.........................67
HEADLINER
REMOVAL.............................68INSTALLATION.........................68
B-PILLAR GRAB HANDLE
REMOVAL.............................68
INSTALLATION.........................68
REAR CAB BACK PANEL TRIM
REMOVAL.............................68
INSTALLATION.........................69
REAR VIEW MIRROR
REMOVAL.............................69
INSTALLATION
INSTALLATION.......................70
INSTALLATION - REAR VIEW MIRROR
SUPPORT BRACKET...................70
SUN VISOR
REMOVAL.............................70
INSTALLATION.........................70
SUN VISOR SUPPORT
REMOVAL.............................70
INSTALLATION.........................71
BODY VENT
REMOVAL.............................71
INSTALLATION.........................71
REAR DOOR SILL TRIM COVER
REMOVAL.............................71
INSTALLATION.........................71
LOAD FLOOR
REMOVAL.............................71
INSTALLATION.........................72
LOAD FLOOR SUPPORT CYLINDER
REMOVAL.............................72
INSTALLATION.........................72
INTERIOR
CAUTION
CAUTION:: Do not attempt to remove interior trim
panels/moldings without first removing the neces-
sary adjacent panels. To avoid damaging the pan-
els, ensure that all the screws and clips are
removed before attempting to remove an interior
trim panel/molding. Trim panels are somewhat flex-
ible but can be damaged if handled improperly.
4WD FLOOR SHIFT BOOT
REMOVAL
(1) Using a small pry bar or equivalent, remove
the insert, the nut and remove the shifter knob. (Fig.
2)
(2) Using a trim stick C-4755 or equivalent, pry up
the boot from the console. (Fig. 1)
INSTALLATION
(1) Position the shift boot over the shifter lever
fully seat onto the console.
23 - 62 INTERIORDR

(3) Using a trim stick C-4755 or equivalent,
remove the center seat belt trim bezel, if equipped.
(4) On quad cab models, remove the left lower
c-pillar trim panel. (Refer to 23 - BODY/INTERIOR/
C-PILLAR TRIM - REMOVAL)
(5) On standard cab models, remove the left lower
b-pillar trim panel. (Refer to 23 - BODY/INTERIOR/
B-PILLAR LOWER TRIM - REMOVAL)
(6) Remove the push pin fasteners, if equipped,
and remove the back panel trim. (Fig. 16) or (Fig. 17)
INSTALLATION
(1) Position the back panel trim behind the right
pillar trim.
(2) Route the center belt and trim bezel through
the back panel, if equipped.
(3) On standard cab models, install the left lower
b-pillar trim panel. (Refer to 23 - BODY/INTERIOR/
B-PILLAR LOWER TRIM - INSTALLATION)
(4) On quad cab models, install the left lower c-pil-
lar trim panel. (Refer to 23 - BODY/INTERIOR/C-
PILLAR TRIM - INSTALLATION)
(5) Position the center belt trim bezel, if equipped,
and seat the attachment clips fully.
(6) Install the utility hooks/bin latch and screws, if
equipped.
(7) Install the child seat tethers, if equipped.
(Refer to 8 - ELECTRICAL/RESTRAINTS/CHILD
TETHER - INSTALLATION)
REAR VIEW MIRROR
REMOVAL
(1) If equipped, disconnect mirror harness connec-
tor.
(2) Loosen the mirror base setscrew (Fig. 18).
(3) Slide the mirror base upward and off the
bracket.
Fig. 15 UTILITY HOOK/STORAGE BIN LATCH
1 - SCREW
2 - UTILITY HOOK
3 - UTILITY HOOK COVER
4 - COVER LOCK TAB
Fig. 16 CAB BACK PANEL - STANDARD CAB
1 - CAB BACK PANEL
2 - CAB BACK
3 - UTILITY HOOK
4 - STORAGE BIN LATCH
Fig. 17 CAB BACK PANEL - QUAD CAB
1 - PUSH PIN FASTENER
2 - CAB BACK
3 - CAB BACK PANEL
4 - PUSH PIN FASTENER
DRINTERIOR 23 - 69
REAR CAB BACK PANEL TRIM (Continued)