
CONNECTOR NAME/NUMBER COLOR LOCATION FIG.
Speed Control Switch-Right (ETC) WT At Steering Wheel N/S
Starter Solenoid Left Engine 23
Tail/Stop/Turn Signal Lamp-Left BK At Lamp 50, 51
Tail/Stop/Turn Signal Lamp-Right BK At Lamp 50, 51
Throttle Position Sensor NAT Throttle Body 6
Trailer Tow Connector BK At Trailer Hitch 51
Trailer Tow Connector-Add On BK At Trailer Hitch 51, 53
Transfer Case Control Module C1 BK Left Side of Instrument Panel 35, 38
Transfer Case Control Module C2 GY Left Side of Instrument Panel 35, 38
Transfer Case Control Module C3 BK Left Side of Instrument Panel 35, 38
Transfer Case Mode Sensor BK Left Front Side of Transfer Case 13, 14, 16, 20
Transfer Case Position Sensor BK Front Middle of Transfer Case 20
Transfer Case Selector Switch BK Center of Instrument Panel 11, 12, 33, 35, 36
Transfer Case Shift Motor BK Left Rear of Transmission 13, 14, 20
Transmission Range Sensor BK Left side of Transmission 11, 14
Transmission Solenoid Assembly BK Left Side of Transmission 14, 11
Transmission Solenoid/TRS
Assembly (3.7L/4.7L)BK Left Side of Transmission 15, 16
Underhood Lamp BK Underside of Hood 29
Vacuum Pump (Diesel) Right Rear Engine Compartment 21
Vistronic Fan Drive Front Engine Compartment 28
Washer Fluid Level Switch BK At Reservoir 21, 23, 26, 28
Washer Pump Motor-Front BK At Washer Fluid Reservoir 21, 23, 26, 28
Water In Fuel Sensor (Diesel) BK Right Side Engine 10
Wheel Speed Sensor-Left Front BK Left Rear Lower Side of Engine
Compartment22, 29
Wheel Speed Sensor-Rear BK Right Rear of Body 51
Wheel Speed Sensor-Right Front GY Right Rear Lower Side of Engine
Compartment21
Wiper Motor-Front BK Left Side of Cowl 22, 25
8W - 91 - 8 8W-91 CONNECTOR/GROUND/SPLICE LOCATIONDR
CONNECTOR/GROUND/SPLICE LOCATION (Continued)

If the leakage occurs at the crankshaft rear oil seal
area:
(1) Disconnect the battery.
(2) Raise the vehicle.
(3) Remove torque converter or clutch housing
cover and inspect rear of block for evidence of oil.
Use a black light to check for the oil leak:
(a) Circular spray pattern generally indicates
seal leakage or crankshaft damage.
(b) Where leakage tends to run straight down,
possible causes are a porous block, distributor seal,
camshaft bore cup plugs oil galley pipe plugs, oil
filter runoff, and main bearing cap to cylinder
block mating surfaces.
(4) If no leaks are detected, pressurize the crank-
case as outlined in the, Inspection (Engine oil Leaks
in general)
CAUTION: Do not exceed 20.6 kPa (3 psi).
(5) If the leak is not detected, very slowly turn the
crankshaft and watch for leakage. If a leak is
detected between the crankshaft and seal while
slowly turning the crankshaft, it is possible the
crankshaft seal surface is damaged. The seal area on
the crankshaft could have minor nicks or scratches
that can be polished out with emery cloth.
CAUTION: Use extreme caution when crankshaft
polishing is necessary to remove minor nicks and
scratches. The crankshaft seal flange is especially
machined to complement the function of the rear oil
seal.
(6) For bubbles that remain steady with shaft
rotation, no further inspection can be done until dis-
assembled.
OIL
STANDARD PROCEDURE - ENGINE OIL
SERVICE
WARNING: NEW OR USED ENGINE OIL CAN BE
IRRITATING TO THE SKIN. AVOID PROLONGED OR
REPEATED SKIN CONTACT WITH ENGINE OIL.
CONTAMINANTS IN USED ENGINE OIL, CAUSED BY
INTERNAL COMBUSTION, CAN BE HAZARDOUS TO
YOUR HEALTH. THOROUGHLY WASH EXPOSED
SKIN WITH SOAP AND WATER. DO NOT WASH
SKIN WITH GASOLINE, DIESEL FUEL, THINNER, OR
SOLVENTS, HEALTH PROBLEMS CAN RESULT. DO
NOT POLLUTE, DISPOSE OF USED ENGINE OIL
PROPERLY.
ENGINE OIL SPECIFICATION
CAUTION: Do not use non-detergent or straight
mineral oil when adding or changing crankcase
lubricant. Engine failure can result.
API SERVICE GRADE CERTIFIED
Use an engine oil that is API Service Grade Certi-
fied. MOPARtprovides engine oils that conform to
this service grade.
SAE VISCOSITY
An SAE viscosity grade is used to specify the vis-
cosity of engine oil. Use only engine oils with multi-
ple viscosities such as 5W-30 in the 5.7L engines.
These are specified with a dual SAE viscosity grade
which indicates the cold-to-hot temperature viscosity
range. Select an engine oil that is best suited to your
particular temperature range and variation.
ENERGY CONSERVING OIL
An Energy Conserving type oil is recommended for
gasoline engines. The designation of ENERGY CON-
SERVING is located on the label of an engine oil con-
tainer.
CONTAINER IDENTIFICATION
Standard engine oil identification notations have
been adopted to aid in the proper selection of engine
oil. The identifying notations are located on the label
of engine oil plastic bottles and the top of engine oil
cans (Fig. 28).
OIL LEVEL INDICATOR (DIPSTICK)
The engine oil level indicator is located at the left
hand of the engine on the 5.7L engines.
CRANKCASE OIL LEVEL INSPECTION
CAUTION: Do not overfill crankcase with engine oil,
pressure loss or oil foaming can result.
Inspect engine oil level approximately every 800
kilometers (500 miles). Unless the engine has exhib-
ited loss of oil pressure, run the engine for about ten
Fig. 28 API SYMBOL
9 - 222 ENGINE - 5.7LDR
LUBRICATION (Continued)

OPERATION
During normal vehicle operation, the Transfer Case
Control Module (TCCM) monitors the mode sensor
outputs at least every 250 (+/-50) milliseconds when
the shift motor is stationary and 400 microseconds
when the shift motor is active. A mode sensor signal
between 3.8 Volts and 0.8 Volts is considered to be
undefined.
Refer to SECTOR ANGLES vs. TRANSFER CASE
POSITION for the relative angles of the transfer case
shift sector versus the interpreted transfer case gear
operating mode. Refer to MODE SENSOR CHAN-
NEL STATES for the sensor codes returned to the
TCCM for each transfer case mode sensor position.The various between gears positions can also be
referred as the transfer case's coarse position. These
coarse positions come into play during shift attempts.
SECTOR ANGLES VS. TRANSFER CASE POSITION
Shaft Angle (Degrees) Transfer Case Position
+40 4LO
+20 N
0 2WD/AWD
-20 4HI
MODE SENSOR CHANNEL STATES
Transfer Case
Angle (degrees)Sensor Channel A Sensor Channel B Sensor Channel C Sensor Channel D
Between Gears H H L H
+40 (4LO) H H L L
Between Gears H H L H
Between Gears H L L H
+20 (NEUTRAL) H L L L
Between Gears H L L H
Between Gears H L H H
0 (2WD/AWD) H L H L
Between Gears H L H H
Between Gears L L H H
-20 (4HI) L L H L
Between Gears L L H H
Between Gears L H H H
SELECTOR SWITCH
DESCRIPTION
The selector switch assembly is mounted in the left
side of the vehicle's Instrument Panel (IP) and con-
sists of a rotary knob connected to a resistive net-
work for the mode and range shift selections. Also
located in this assembly is a recessed, normally open
momentary switch for making shifts into and out of
transfer case NEUTRAL. A pen, or similar instru-
ment, is used to make a NEUTRAL shift selection,
thus reducing the likelihood of an inadvertent shift
request.The selector switch also contains light emitting
diode's (LED's) to indicate the transfer case position
and whether a shift is in progress.
DRTRANSFER CASE - NV244 GENII 21 - 539
MODE SENSOR (Continued)

SENSOR - REMOVAL, LINE PRESSURE
(LP)..............................21-383
SENSOR - REMOVAL, MAP.............14-33
SENSOR - REMOVAL, OUTPUT SPEED . . . 21-391
SENSOR - REMOVAL, OXYGEN..........14-35
SENSOR - REMOVAL, POSITION . . 21-443,21-478
SENSOR - REMOVAL, REAR WHEEL
SPEED..............................5-48
SENSOR - REMOVAL, THROTTLE
POSITION..........................14-41
SENSOR - REMOVAL, TRANSMISSION
RANGE............................21-265
SENSOR - REMOVAL, WATER IN FUEL....14-66
SENSOR CIRCUIT - DIAGNOSIS AND
TESTING, AMBIENT TEMPERATURE......8M-10
SENSOR RETURN - DESCRIPTION.......8E-10
SENSOR (TRS) - DIAGNOSIS AND
TESTING, TRANSMISSION RANGE......21-264
SENSOR/MAP SENSOR - DESCRIPTION,
INTAKE AIR TEMPERATURE............14-82
SENSOR/MAP SENSOR - INSTALLATION,
INTAKE AIR TEMPERATURE............14-82
SENSOR/MAP SENSOR - OPERATION,
INTAKE AIR TEMPERATURE............14-82
SENSOR/MAP SENSOR - REMOVAL,
INTAKE AIR TEMPERATURE............14-82
SENSOR/PRESSURE SENSOR -
DESCRIPTION, INLET AIR
TEMPERATURE......................14-79
SENSOR/PRESSURE SENSOR -
INSTALLATION, INLET AIR
TEMPERATURE......................14-79
SENSOR/PRESSURE SENSOR -
OPERATION, INLET AIR TEMPERATURE . . . 14-79
SENSOR/PRESSURE SENSOR -
REMOVAL, INLET AIR TEMPERATURE....14-79
SENSOR/SWITCH - DESCRIPTION, OIL
PRESSURE..........................9-67
SENSOR/SWITCH - INSTALLATION, OIL
PRESSURE..........................9-67
SENSOR/SWITCH - OPERATION, OIL
PRESSURE..........................9-67
SENSOR/SWITCH - REMOVAL, OIL
PRESSURE..........................9-67
SENTRY KEY IMMOBILIZER MODULE -
DESCRIPTION.......................8E-13
SENTRY KEY IMMOBILIZER MODULE -
INSTALLATION.......................8E-15
SENTRY KEY IMMOBILIZER MODULE -
OPERATION.........................8E-13
SENTRY KEY IMMOBILIZER MODULE -
REMOVAL..........................8E-15
SENTRY KEY IMMOBILIZER MODULE
(SKIM) - DESCRIPTION................8Q-1
SENTRY KEY IMMOBILIZER MODULE
(SKIM) - OPERATION..................8Q-2
SENTRY KEY IMMOBILIZER SYSTEM
INDICATOR LAMP - DESCRIPTION........8Q-5
SENTRY KEY IMMOBILIZER SYSTEM
INDICATOR LAMP - OPERATION..........8Q-5
SENTRY KEY IMMOBILIZER SYSTEM
INITIALIZATION, STANDARD
PROCEDURE.........................8Q-3
SENTRY KEY IMMOBILIZER SYSTEM
(SKIS) - DESCRIPTION.................8Q-1
SENTRY KEY IMMOBILIZER SYSTEM
(SKIS) - OPERATION...................8Q-2
SENTRY KEY IMMOBILIZER SYSTEM
TRANSPONDER PROGRAMMING,
STANDARD PROCEDURE...............8Q-4
SEPARATOR - DESCRIPTION, FUEL
FILTER / WATER .....................14-50
SEPARATOR - INSTALLATION, FUEL
FILTER / WATER .....................14-50
SEPARATOR - OPERATION, FUEL FILTER
/ WATER ...........................14-50
SEPARATOR - REMOVAL, FUEL FILTER /
WATER.............................14-50
SERVO - ASSEMBLY, FRONT...........21-209
SERVO - ASSEMBLY, REAR............21-251
SERVO - CLEANING, FRONT...........21-209
SERVO - CLEANING, REAR............21-251
SERVO - DESCRIPTION.................8P-6
SERVO - DESCRIPTION, FRONT
........21-208
SERVO - DESCRIPTION, REAR
.........21-251
SERVO - DISASSEMBLY, FRONT
........21-209
SERVO - DISASSEMBLY, REAR
.........21-251
SERVO - INSPECTION, FRONT
.........21-209SERVO - INSTALLATION................8P-6
SERVO - OPERATION..................8P-6
SERVO - OPERATION, FRONT..........21-208
SERVO - OPERATION, REAR...........21-251
SERVO - REMOVAL....................8P-6
SETTING TRANSMITTER CODES -
STANDARD PROCEDURE..............8M-12
SHAFT - ASSEMBLY, PLANETARY
GEARTRAIN/OUTPUT.................21-244
SHAFT - CAUTION, HALF................3-20
SHAFT - DESCRIPTION, PLANETARY
GEARTRAIN/OUTPUT.................21-241
SHAFT - DIAGNOSIS AND TESTING,
HALF...............................3-20
SHAFT - DIAGNOSIS AND TESTING,
PROPELLER...........................3-1
SHAFT - DISASSEMBLY, PLANETARY
GEARTRAIN/OUTPUT.................21-242
SHAFT - HD FRONT - INSTALLATION,
PROPELLER...........................3-7
SHAFT - HD FRONT - REMOVAL,
PROPELLER...........................3-7
SHAFT - INSPECTION, PLANETARY
GEARTRAIN/OUTPUT.................21-243
SHAFT - INSTALLATION, BALANCE........9-80
SHAFT - INSTALLATION, HALF...........3-21
SHAFT - INSTALLATION, IDLER.....9-179,9-81
SHAFT - INSTALLATION, REAR
PROPELLER...........................3-8
SHAFT - OPERATION, PLANETARY
GEARTRAIN/OUTPUT..................21-241
SHAFT - REMOVAL, BALANCE...........9-80
SHAFT - REMOVAL, HALF...............3-20
SHAFT - REMOVAL, IDLER.........9-179,9-81
SHAFT - REMOVAL, REAR PROPELLER.....3-8
SHAFT - SPECIAL TOOLS, HALF..........3-21
SHAFT - SPECIAL TOOLS, PROPELLER.....3-6
SHAFT - SPECIFICATIONS, HALF..........3-21
SHAFT - SPECIFICATIONS, PROPELLER.....3-6
SHAFT - STANDARD PROCEDURE,
PROPELLER...........................3-3
SHAFT FRONT BEARING -
INSTALLATION, OUTPUT..............21-216
SHAFT FRONT BEARING - REMOVAL,
OUTPUT...........................21-216
SHAFT- LD FRONT - INSTALLATION,
PROPELLER...........................3-7
SHAFT- LD FRONT - REMOVAL,
PROPELLER...........................3-6
SHAFT REAR BEARING - INSTALLATION,
OUTPUT...........................21-217
SHAFT REAR BEARING - REMOVAL,
OUTPUT...........................21-216
SHAFT SEAL - INSTALLATION, FRONT
OUTPUT . . . 21-442,21-477,21-508,21-538,21-572
SHAFT SEAL - INSTALLATION, STEERING
GEAR INPUT........................19-29
SHAFT SEAL - REMOVAL, FRONT
OUTPUT . . . 21-441,21-477,21-507,21-537,21-572
SHAFT SEAL - REMOVAL, STEERING
GEAR INPUT........................19-27
SHAFT SEALS - INSTALLATION, AXLE . 3-43,3-70,
3-94
SHAFT SEALS - REMOVAL, AXLE . 3-43,3-69,3-94
SHAFTS - ASSEMBLY, AXLE.............3-69
SHAFTS - DISASSEMBLY, AXLE..........3-68
SHAFTS - INSTALLATION, AXLE....3-124,3-152,
3-43,3-69,3-94
SHAFTS - REMOVAL, AXLE . . . 3-124,3-152,3-43,
3-67,3-93
SHIELD - INSTALLATION, FRONT
WHEELHOUSE SPLASH................23-41
SHIELD - INSTALLATION, REAR
WHEELHOUSE SPLASH................23-41
SHIELD - REMOVAL, FRONT
WHEELHOUSE SPLASH................23-41
SHIELD - REMOVAL, REAR
WHEELHOUSE SPLASH................23-41
SHIELDS - DESCRIPTION, HEAT..........11-8
SHIELDS - INSTALLATION, HEAT.........11-8
SHIELDS - REMOVAL, HEAT.............11-8
SHIFT BOOT - INSTALLATION, 4WD
FLOOR
.............................23-62
SHIFT BOOT - REMOVAL, 4WD FLOOR
....23-62
SHIFT COVER - INSTALLATION
....21-129,21-87
SHIFT COVER - REMOVAL
.......21-129,21-87
SHIFT INTERLOCK - ADJUSTMENTS,
BRAKE TRANSMISSION
........21-196,21-365SHIFT INTERLOCK - DIAGNOSIS AND
TESTING, BRAKE TRANSMISSION......21-196,
21-364
SHIFT INTERLOCK SYSTEM -
DESCRIPTION, BRAKE TRANSMISSION . . 21-196,
21-364
SHIFT INTERLOCK SYSTEM -
OPERATION, BRAKE TRANSMISSION....21-196,
21-364
SHIFT LEVER - ADJUSTMENT....21-446,21-481
SHIFT LEVER - INSTALLATION . . . 21-445,21-480
SHIFT LEVER - INSTALLATION, GEAR.....19-12
SHIFT LEVER - REMOVAL.......21-444,21-479
SHIFT LEVER - REMOVAL, GEAR........19-12
SHIFT MECHANISM - DESCRIPTION....21-252,
21-398
SHIFT MECHANISM - INSTALLATION.....21-87
SHIFT MECHANISM - OPERATION......21-252,
21-398
SHIFT MECHANISM - REMOVAL.........21-86
SHIFT MOTOR - DESCRIPTION . . 21-511,21-541,
21-575
SHIFT MOTOR - INSTALLATION . . 21-511,21-541,
21-575
SHIFT MOTOR - OPERATION....21-511,21-541,
21-575
SHIFT MOTOR - REMOVAL.....21-511,21-541,
21-575
SHOCK - DIAGNOSIS AND TESTING . . . 2-24,2-38
SHOCK - DIAGNOSIS AND TESTING,
SPRING.............................2-41
SHOCK - INSTALLATION.............2-38,2-43
SHOCK - REMOVAL................2-38,2-43
SHOES - ADJUSTMENT, PARKING BRAKE . . 5-41
SHOES - INSTALLATION................5-40
SHOES - REMOVAL....................5-39
SIDE - INSTALLATION, LEFT............9-123
SIDE - INSTALLATION, RIGHT...........9-123
SIDE - REMOVAL, LEFT................9-122
SIDE - REMOVAL, RIGHT..............9-122
SIDE BEZEL - INSTALLATION,
INSTRUMENT PANEL DRIVER...........23-58
SIDE BEZEL - REMOVAL, INSTRUMENT
PANEL DRIVER......................23-58
SIDE CURTAIN AIRBAG - DESCRIPTION . . . 8O-56
SIDE CURTAIN AIRBAG - INSTALLATION . . 8O-58
SIDE CURTAIN AIRBAG - OPERATION....8O-56
SIDE CURTAIN AIRBAG - REMOVAL......8O-57
SIDE IMPACT SENSOR - DESCRIPTION . . . 8O-59
SIDE IMPACT SENSOR - OPERATION.....8O-59
SIDE MOLDINGS - INSTALLATION, BODY . . 23-36
SIDE MOLDINGS - REMOVAL, BODY.....23-36
SIDE VIEW MIRROR - INSTALLATION.....23-42
SIDE VIEW MIRROR - REMOVAL........23-41
SIDE VIEW MIRROR FLAG -
INSTALLATION.......................23-27
SIDE VIEW MIRROR FLAG - REMOVAL . . . 23-27
SIDE VIEW MIRROR GLASS -
INSTALLATION.......................23-43
SIDE VIEW MIRROR GLASS - REMOVAL . . 23-42
SIDEVIEW MIRROR - REMOVAL.........8N-12
SIGNAL INDICATOR - DESCRIPTION,
TURN..............................8J-40
SIGNAL INDICATOR - OPERATION, TURN . . 8J-41
SIGNAL LAMP - INSTALLATION,
PARK/TURN.........................8L-21
SIGNAL LAMP - REMOVAL, PARK/TURN . . 8L-21
SIGNAL SYSTEM - DESCRIPTION, TURN . . 8L-18
SIGNAL SYSTEM - OPERATION, TURN....8L-18
SILL TRIM COVER - INSTALLATION,
REAR DOOR........................23-71
SILL TRIM COVER - REMOVAL, REAR
DOOR.............................23-71
SIZE, SPARE WHEEL WITH MATCHING
TIRE - DESCRIPTION, FULL............22-15
SKID PLATE - INSTALLATION, FRONT.....13-23
SKID PLATE - INSTALLATION, TRANSFER
CASE..............................13-26
SKID PLATE - REMOVAL, FRONT........13-23
SKID PLATE - REMOVAL, TRANSFER
CASE..............................13-26
SLEEVE - INSTALLATION, HEADREST.....23-81
SLEEVE - REMOVAL, HEADREST
........23-81
SMOKE DIAGNOSIS CHARTS -
DIAGNOSIS AND TESTING
.............9-236
SNAP RINGS - ASSEMBLY, WITH
.........3-12
SNAP RINGS - DISASSEMBLY, WITH
......3-10
SOLENOID - DESCRIPTION
............21-252
30 INDEXDR
Description Group-Page Description Group-Page Description Group-Page