1998 DODGE RAM 1500 brake master cylinder

CONNECTOR NAME/NUMBER COLOR LOCATION FIG.
PTO Switch Near G107 N/S
Radio C1 (Base) GY Rear of Radio 35, 36
Radio C1 (Premium) BK Rear of Radio 36
Radio C2 (Premium) BK Rear of Radio 36
Radio Antenna - At Antenna Base 37
Radio Antenna Cable - Right Kick Panel 36, 37
Recirculation Door Actuator BK Right Side of HVAC N/S
Red Brake Warning Indicator
SwitchBK Near Master Cylinder 22, 25, 29
Remote Radio Switch-Left BK At Steering Wheel N/S
Remote Radio Switch-Right BK At Steering Wheel N/S
Seat Belt Pretensioner-Left YL Left B-Pillar 44, 46
Seat Belt Pretensioner-Right YL Right B-Pillar 45, 47
Seat Belt Switch-Driver DK GY Left B-Pillar N/S
Seat Belt Tension Reducer
(Standard Cab)YL Left B-Pillar 44
Seat Heater Interface Module GN Under Driver Seat N/S
Sentry Key Immobilizer Module BK On Steering Column 30
Side Marker - Left Front (Dual
Wheels)BK Front of Left Rear Fender 52
Side Marker - Left Rear (Dual
Wheels)BK Rear of Left Rear Fender 52
Side Marker - Right Front (Dual
Wheels)BK Front of Right Rear Fender 52
Side Marker - Right Rear (Dual
Wheels)BK Rear of Right Rear Fender 52
Speaker-Center Instrument Panel WT Center of Instrument Panel 35, 36
Speaker-Left Front Door WT In Left Front Door 41
Speaker-Left Instrument Panel BK Left Side of Instrument Panel 35, 38
Speaker-Left Rear (Standard Cab) WT In Lower Left B-Pillar 44
Speaker-Left Rear Door (Quad
Cab)WT In Left Rear Door 43
Speaker-Right Front Door WT In Right Front Door 42
Speaker-Right Instrument Panel BK Right Side of Instrument Panel 35, 39
Speaker-Right Rear (Standard
Cab)BK In Lower Right B-Pillar 45
Speaker-Right Rear Door (Quad
Cab)BK In Right Rear Door 43
Speed Control Servo BK Left Front Side of Engine
Compartment23, 25
Speed Control Switch - Left
(Except ETC)GN Steering Wheel N/S
Speed Control Switch - Right
(Except ETC)GN Steering Wheel N/S
Speed Control Switch-Left (ETC) WT At Steering Wheel N/S
DR8W-91 CONNECTOR/GROUND/SPLICE LOCATION 8W - 91 - 7
CONNECTOR/GROUND/SPLICE LOCATION (Continued)

²Excessive steam (white smoke) emitting from
exhaust
²Coolant foaming
CYLINDER-TO-CYLINDER LEAKAGE TEST
To determine if an engine cylinder head gasket is
leaking between adjacent cylinders, follow the proce-
dures in Cylinder Compression Pressure Test (Refer
to 9 - ENGINE - DIAGNOSIS AND TESTING). An
engine cylinder head gasket leaking between adja-
cent cylinders will result in approximately a 50 - 70%
reduction in compression pressure.
CYLINDER-TO-WATER JACKET LEAKAGE TEST
WARNING: USE EXTREME CAUTION WHEN THE
ENGINE IS OPERATING WITH COOLANT PRES-
SURE CAP REMOVED.
VISUAL TEST METHOD
With the engine cool, remove the coolant pressure
cap. Start the engine and allow it to warm up until
thermostat opens.
If a large combustion/compression pressure leak
exists, bubbles will be visible in the coolant.
COOLING SYSTEM TESTER METHOD
WARNING: WITH COOLING SYSTEM TESTER IN
PLACE, PRESSURE WILL BUILD UP FAST. EXCES-
SIVE PRESSURE BUILT UP, BY CONTINUOUS
ENGINE OPERATION, MUST BE RELEASED TO A
SAFE PRESSURE POINT. NEVER PERMIT PRES-
SURE TO EXCEED 138 kPa (20 psi).
Install Cooling System Tester 7700 or equivalent to
pressure cap neck. Start the engine and observe the
tester's pressure gauge. If gauge pulsates with every
power stroke of a cylinder a combustion pressure
leak is evident.
CHEMICAL TEST METHOD
Combustion leaks into the cooling system can also
be checked by using Bloc-Chek Kit C-3685-A or
equivalent. Perform test following the procedures
supplied with the tool kit.
REMOVAL
(1) Disconnect the negative cable from the battery.
(2) Raise the vehicle on a hoist.
(3) Disconnect the exhaust pipe at the left side
exhaust manifold.
(4) Drain the engine coolant(Refer to 7 - COOL-
ING - STANDARD PROCEDURE).
(5) Lower the vehicle.(6) Remove the intake manifold(Refer to 9 -
ENGINE/MANIFOLDS/INTAKE MANIFOLD -
REMOVAL).
(7) Remove the master cylinder and booster assem-
bly(Refer to 5 - BRAKES/HYDRAULIC/MECHANI-
CAL/POWER BRAKE BOOSTER - REMOVAL).
(8) Remove the cylinder head cover(Refer to 9 -
ENGINE/CYLINDER HEAD/CYLINDER HEAD
COVER(S) - REMOVAL).
(9) Remove the fan shroud and fan blade assem-
bly(Refer to 7 - COOLING/ENGINE/RADIATOR FAN
- REMOVAL).
(10) Remove accessory drive belt(Refer to 7 -
COOLING/ACCESSORY DRIVE/DRIVE BELTS -
REMOVAL).
(11) Remove the power steering pump and set
aside.
(12) Rotate the crankshaft until the damper tim-
ing mark is aligned with TDC indicator mark (Fig.
5).
(13) Verify the V6 mark on the camshaft sprocket
is at the 12 o'clock position (Fig. 6). Rotate the crank-
shaft one turn if necessary.
(14) Remove the crankshaft damper(Refer to 9 -
ENGINE/ENGINE BLOCK/VIBRATION DAMPER -
REMOVAL).
(15) Remove the timing chain cover(Refer to 9 -
ENGINE/VALVE TIMING/TIMING BELT / CHAIN
COVER(S) - REMOVAL).
Fig. 5 Engine Top Dead Center
1 - TIMING CHAIN COVER
2 - CRANKSHAFT TIMING MARKS
9 - 22 ENGINE - 3.7LDR
CYLINDER HEAD - LEFT (Continued)

²Step 1: Tighten bolts 1-8, 27 N´m (20 ft. lbs.).
²Step 2: Verify that bolts 1-8, all reached 27 N´m
(20 ft. lbs.), by repeating step 1 without loosening the
bolts. Tighten bolts 9 thru 12 to 14 N´m (10 ft. lbs.).
²Step 3: Tighten bolts 1-8, 90 degrees (Fig. 11).
²Step 4: Tighten bolts 1-8, 90 degrees, again.
Tighten bolts 9-12, 26 N´m (19 ft. lbs.)
(7) Position the secondary chain onto the camshaft
drive gear, making sure one marked chain link is on
either side of the V6 mark on the gear then using
Special Tool 8428 Camshaft Wrench, position the
gear onto the camshaft.
CAUTION: Remove excess oil from camshaft
sprocket retaining bolt before reinstalling bolt. Fail-
ure to do so may cause over-torqueing of bolt
resulting in bolt failure.
(8) Install the camshaft drive gear retaining bolt.
(9) Install the left side secondary chain guide(Re-
fer to 9 - ENGINE/VALVE TIMING/TIMING BELT/
CHAIN AND SPROCKETS - INSTALLATION).
(10) Install the cylinder head access plug.
(11) Re-set and install the left side secondary
chain tensioner(Refer to 9 - ENGINE/VALVE TIM-
ING/TIMING BELT/CHAIN AND SPROCKETS -
INSTALLATION).
(12) Remove Special Tool 8429.
(13) Install the timing chain cover(Refer to 9 -
ENGINE/VALVE TIMING/TIMING BELT / CHAIN
COVER(S) - INSTALLATION).(14) Install the crankshaft damper(Refer to 9 -
ENGINE/ENGINE BLOCK/VIBRATION DAMPER -
INSTALLATION). Tighten damper bolt 175 N´m (130
Ft. Lbs.).
(15) Install the power steering pump.
(16) Install the fan blade assembly and fan shrou-
d(Refer to 7 - COOLING/ENGINE/RADIATOR FAN -
INSTALLATION).
(17) Install the cylinder head cover(Refer to 9 -
ENGINE/CYLINDER HEAD/CYLINDER HEAD
COVER(S) - INSTALLATION).
(18) Install the master cylinder and booster assem-
bly(Refer to 5 - BRAKES/HYDRAULIC/MECHANI-
CAL/POWER BRAKE BOOSTER - INSTALLATION).
(19) Install the intake manifold(Refer to 9 -
ENGINE/MANIFOLDS/INTAKE MANIFOLD -
INSTALLATION).
(20) Refill the cooling system(Refer to 7 - COOL-
ING - STANDARD PROCEDURE).
(21) Raise the vehicle.
(22) Install the exhaust pipe onto the left exhaust
manifold.
(23) Lower the vehicle.
(24) Connect the negative cable to the battery.
(25) Start the engine and check for leaks.
CAMSHAFT(S)
DESCRIPTION
The camshafts consist of powdered metal steel
lobes which are sinter-bonded to a steel tube. Four
bearing journals are machined into the camshaft.
Camshaft end play is controlled by two thrust walls
that border the nose piece journal. Engine oil enters
the hollow camshafts at the third journal and lubri-
cates every intake lobe rocker through a drilled pas-
sage in the intake lobe.
REMOVAL
CAUTION: When the timing chain is removed and
the cylinder heads are still installed, DO NOT force-
fully rotate the camshafts or crankshaft indepen-
dently of each other. Severe valve and/or piston
damage can occur.
CAUTION: When removing the cam sprocket, timing
chains or camshaft, Failure to use Special Tool
8379 will result in hydraulic tensioner ratchet over
extension, requiring timing chain cover removal to
reset the tensioner ratchet.
(1) Remove cylinder head cover(Refer to 9 -
ENGINE/CYLINDER HEAD/CYLINDER HEAD
COVER(S) - REMOVAL).
Fig. 11 Cylinder head Tightening Sequence
* - INDICATES SEALANT ON THREADS
DRENGINE - 3.7L 9 - 25
CYLINDER HEAD - LEFT (Continued)

REMOVAL
REMOVAL - LEFT CYLINDER HEAD
(1) Disconnect the negative cable from the battery.
(2) Raise the vehicle on a hoist.
(3) Disconnect the exhaust pipe at the left side
exhaust manifold.
(4) Drain the engine coolant. Refer to COOLING
SYSTEM.
(5) Lower the vehicle.
(6) Remove the intake manifold (Refer to 9 -
ENGINE/MANIFOLDS/INTAKE MANIFOLD -
REMOVAL).
(7) Remove the master cylinder and booster assem-
bly. Refer to section 5 brakes.
(8) Remove the cylinder head cover (Refer to 9 -
ENGINE/CYLINDER HEAD/CYLINDER HEAD
COVER(S) - REMOVAL).
(9) Remove the fan shroud and fan blade assembly
(Refer to 7 - COOLING/ENGINE/FAN DRIVE VIS-
COUS CLUTCH - REMOVAL).
(10) Remove accessory drive belt (Refer to 7 -
COOLING/ACCESSORY DRIVE/DRIVE BELTS -
REMOVAL).
(11) Remove the power steering pump and set
aside.
(12) Rotate the crankshaft until the damper tim-
ing mark is aligned with TDC indicator mark (Fig.
9).(13) Verify the V8 mark on the camshaft sprocket
is at the 12 o'clock position (Fig. 11). Rotate the
crankshaft one turn if necessary.
(14) Remove the crankshaft damper (Refer to 9 -
ENGINE/ENGINE BLOCK/VIBRATION DAMPER -
REMOVAL).
(15) Remove the timing chain cover (Refer to 9 -
ENGINE/VALVE TIMING/TIMING BELT / CHAIN
COVER(S) - REMOVAL).
(16) Lock the secondary timing chains to the idler
sprocket using Special Tool 8515 (Fig. 10).
Fig. 9 Engine Top Dead Center (TDC) Indicator Mark
1 - TIMING CHAIN COVER
2 - CRANKSHAFT TIMING MARKS
Fig. 10 Using Special Tool 8515 to Hold Chains to
Idler Sprocket.
1 - LOCK ARM
2 - RIGHT CAMSHAFT CHAIN
3 - SECONDARY CHAINS RETAINING PINS (4)
4 - IDLER SPROCKET
5 - LEFT CAMSHAFT CHAIN
6 - SPECIAL TOOL 8515
9 - 108 ENGINE - 4.7LDR
CYLINDER HEAD (Continued)

(9) Install the left side secondary chain guide
(Refer to 9 - ENGINE/VALVE TIMING/TIMING
BELT/CHAIN AND SPROCKETS - INSTALLA-
TION).
(10) Install the cylinder head access plug (Fig. 20).
(11) Re-set and Install the left side secondary
chain tensioner (Refer to 9 - ENGINE/VALVE TIM-
ING/TIMING BELT/CHAIN AND SPROCKETS -
INSTALLATION).
(12) Remove Special Tool 8515.
(13) Install the timing chain cover (Refer to 9 -
ENGINE/VALVE TIMING/TIMING BELT / CHAIN
COVER(S) - INSTALLATION).
(14) Install the crankshaft damper (Refer to 9 -
ENGINE/ENGINE BLOCK/VIBRATION DAMPER -
INSTALLATION).
(15) Install the power steering pump.
(16) Install the fan blade assembly and fan shroud
(Refer to 7 - COOLING/ENGINE/FAN DRIVE VIS-
COUS CLUTCH - INSTALLATION).
(17) Install the cylinder head cover (Refer to 9 -
ENGINE/CYLINDER HEAD/CYLINDER HEAD
COVER(S) - INSTALLATION).
(18) Reinstall the master cylinder and booster
assembly. Refer to section 5 brakes.
(19) Install the intake manifold (Refer to 9 -
ENGINE/MANIFOLDS/INTAKE MANIFOLD -
INSTALLATION).
(20) Refill the cooling system (Refer to 7 - COOL-
ING - STANDARD PROCEDURE).
(21) Raise the vehicle.
(22) Install the exhaust pipe onto the left exhaust
manifold.
(23) Lower the vehicle.
(24) Connect the negative cable to the battery.
(25) Start the engine and check for leaks.INSTALLATION - RIGHT CYLINDER HEAD
NOTE: The cylinder head bolts are tightened using
a torque plus angle procedure. The bolts must be
examined BEFORE reuse. If the threads are necked
down the bolts should be replaced.
Necking can be checked by holding a straight edge
against the threads. If all the threads do not contact
the scale, the bolt should be replaced (Fig. 21).
CAUTION: When cleaning cylinder head and cylin-
der block surfaces, DO NOT use a metal scraper
because the surfaces could be cut or ground. Use
only a wooden or plastic scraper.
(1) Clean the cylinder head and cylinder block
mating surfaces (Fig. 22).
(2) Position the new cylinder head gasket on the
locating dowels.
CAUTION: When installing cylinder head, use care
not damage the tensioner arm or the guide arm.
(3) Position the cylinder head onto the cylinder
block. Make sure the cylinder head seats fully over
the locating dowels.
NOTE: The four smaller cylinder head mounting
bolts require sealant to be added to them before
installing. Failure to do so may cause leaks.
(4) Lubricate the cylinder head bolt threads with
clean engine oil and install the ten M10 bolts.
(5) Coat the four M8 cylinder head bolts with
MopartLock and Seal Adhesivethen install the
bolts.
NOTE: The cylinder head bolts are tightened using
an angle torque procedure, however, the bolts are
not a torque-to-yield design.
Fig. 20 Cylinder Head Access Plugs
1 - RIGHT CYLINDER HEAD ACCESS PLUG
2 - LEFT CYLINDER HEAD ACCESS PLUG
Fig. 21 Checking Cylinder Head Bolts for Stretching
(Necking)
1 - STRETCHED BOLT
2 - THREADS ARE NOT STRAIGHT ON LINE
3 - THREADS ARE STRAIGHT ON LINE
4 - UNSTRETCHED BOLT
DRENGINE - 4.7L 9 - 113
CYLINDER HEAD (Continued)

BALL JOINT - DIAGNOSIS AND TESTING,
LOWER.........................2-19,2-34
BALL JOINT - DIAGNOSIS AND TESTING,
UPPER..........................2-27,2-36
BALL JOINT - INSTALLATION, LOWER . 2-20,2-35
BALL JOINT - INSTALLATION, UPPER.....2-36
BALL JOINT - REMOVAL, LOWER.....2-19,2-35
BALL JOINT - REMOVAL, UPPER.........2-36
BAND OPERATION - DIAGNOSIS AND
TESTING, AIR TESTING
TRANSMISSION CLUTCH.............21-144
BANDS - ADJUSTMENT...............21-195
BANDS - DESCRIPTION...............21-194
BANDS - OPERATION................21-194
BAR - DESCRIPTION, STABILIZER........2-24
BAR - DESCRIPTION, TORSION..........2-26
BAR - INSTALLATION, STABILIZER....2-25,2-40
BAR - INSTALLATION, TORSION..........2-27
BAR - INSTALLATION, TRACK...........19-38
BAR - OPERATION, STABILIZER..........2-25
BAR - OPERATION, TORSION............2-26
BAR - REMOVAL, STABILIZER.......2-25,2-39
BAR - REMOVAL, TORSION.............2-26
BAR - REMOVAL, TRACK..............19-38
BAR CROSS MEMBER BUSHING -
INSTALLATION, TORSION...............2-15
BAR CROSSMEMBER BUSHING -
REMOVAL, TORSION...................2-13
BASE BRAKE, SPECIFICATIONS...........5-10
BASE BRAKE SYSTEM - DIAGNOSIS AND
TESTING.............................5-2
BASE BRAKES, SPECIAL TOOLS...........5-5
BASECOAT/CLEARCOAT FINISH -
DESCRIPTION.......................23-73
BATTERIES - STANDARD PROCEDURE,
RKE TRANSMITTER...................8N-8
BATTERY - DESCRIPTION...............8F-7
BATTERY - DIAGNOSIS AND TESTING.....8F-7
BATTERY CABLES - DESCRIPTION.......8F-14
BATTERY CABLES - DIAGNOSIS AND
TESTING...........................8F-15
BATTERY CABLES - INSTALLATION.......8F-17
BATTERY CABLES - OPERATION.........8F-15
BATTERY CABLES - REMOVAL..........8F-16
BATTERY CHARGING - STANDARD
PROCEDURE.........................8F-8
BATTERY HOLDDOWN - DESCRIPTION....8F-14
BATTERY HOLDDOWN - INSTALLATION . . . 8F-14
BATTERY HOLDDOWN - OPERATION.....8F-14
BATTERY HOLDDOWN - REMOVAL.......8F-14
BATTERY SYSTEM - CLEANING...........8F-5
BATTERY SYSTEM - DESCRIPTION........8F-1
BATTERY SYSTEM - DIAGNOSIS AND
TESTING............................8F-2
BATTERY SYSTEM - INSPECTION.........8F-5
BATTERY SYSTEM - OPERATION.........8F-2
BATTERY SYSTEM - SPECIFICATIONS......8F-6
BATTERY SYSTEM SPECIAL TOOLS,
SPECIAL TOOLS......................8F-7
BATTERY TEMPERATURE SENSOR -
DESCRIPTION.......................8F-21
BATTERY TEMPERATURE SENSOR -
INSTALLATION.......................8F-21
BATTERY TEMPERATURE SENSOR -
OPERATION.........................8F-21
BATTERY TEMPERATURE SENSOR -
REMOVAL..........................8F-21
BATTERY TESTER - STANDARD
PROCEDURE, USING MICRO 420........8F-12
BATTERY TRAY - DESCRIPTION.........8F-17
BATTERY TRAY - INSTALLATION.........8F-18
BATTERY TRAY - OPERATION...........8F-17
BATTERY TRAY - REMOVAL............8F-17
BEAM INDICATOR - DESCRIPTION, HIGH . . 8J-28
BEAM INDICATOR - OPERATION, HIGH....8J-28
BEARING - ADJUSTMENTS, CENTER.......3-9
BEARING - FITTING - STANDARD
PROCEDURE, CRANKSHAFT MAIN . . 9-134,9-207
BEARING - INSTALLATION, CENTER........3-9
BEARING - INSTALLATION, CLUTCH
RELEASE............................6-10
BEARING - INSTALLATION, HUB
..........2-32
BEARING - INSTALLATION, OUTPUT
SHAFT FRONT
......................21-216
BEARING - INSTALLATION, OUTPUT
SHAFT REAR
.......................21-217
BEARING - INSTALLATION, PILOT
........6-12
BEARING - REMOVAL, CENTER
...........3-9BEARING - REMOVAL, CLUTCH RELEASE . . . 6-9
BEARING - REMOVAL, HUB.............2-31
BEARING - REMOVAL, OUTPUT SHAFT
FRONT............................21-216
BEARING - REMOVAL, OUTPUT SHAFT
REAR.............................21-216
BEARING - REMOVAL, PILOT............6-11
BEARING AND CRANKSHAFT JOURNAL
CLEARANCE - STANDARD
PROCEDURE, CONNECTING ROD........9-272
BEARING CLEARANCE - STANDARD
PROCEDURE, MAIN...................9-274
BEARING FITTING - STANDARD
PROCEDURE, CONNECTING ROD........9-129
BEARING FITTING, STANDARD
PROCEDURE - CONNECTING ROD........9-49
BEARING FITTING, STANDARD
PROCEDURE - MAIN...................9-44
BEARINGS - INSPECTION, CRANKSHAFT
MAIN.........................9-135,9-208
BEARINGS - INSTALLATION, AXLE . . 3-125,3-153,
3-44,3-95
BEARINGS - INSTALLATION, CAMSHAFT . . 9-271
BEARINGS - INSTALLATION,
DIFFERENTIAL CASE . . . 3-106,3-134,3-161,3-48,
3-75
BEARINGS - REMOVAL, AXLE . 3-125,3-152,3-43,
3-95
BEARINGS - REMOVAL, CAMSHAFT......9-268
BEARINGS - REMOVAL, DIFFERENTIAL
CASE............3-105,3-134,3-161,3-48,3-75
BELT - 3.7L / 4.7L - INSTALLATION,
DRIVE................................7-26
BELT - 3.7L / 4.7L - REMOVAL, DRIVE.....7-26
BELT - 5.9L DIESEL - INSTALLATION,
DRIVE..............................7-29
BELT - 5.9L DIESEL - REMOVAL, DRIVE....7-29
BELT / CHAIN COVER(S) -
INSTALLATION, TIMING...........9-171,9-81
BELT / CHAIN COVER(S) - REMOVAL,
TIMING........................9-170,9-81
BELT - DIAGNOSIS AND TESTING,
ACCESSORY DRIVE................7-24,7-27
BELT - INSTALLATION, FRONT CENTER
SEAT ..............................8O-31
BELT - REMOVAL, FRONT CENTER SEAT . . 8O-30
BELT & RETRACTOR - INSTALLATION,
FRONT CENTER SEAT.................8O-29
BELT & RETRACTOR - INSTALLATION,
REAR CENTER SEAT..................8O-45
BELT & RETRACTOR - INSTALLATION,
REAR OUTBOARD SEAT...............8O-47
BELT & RETRACTOR - REMOVAL, FRONT
CENTER SEAT.......................8O-29
BELT & RETRACTOR - REMOVAL, REAR
CENTER SEAT.......................8O-44
BELT & RETRACTOR - REMOVAL, REAR
OUTBOARD SEAT....................8O-46
BELT BUCKLE - INSTALLATION, FRONT
OUTBOARD SEAT....................8O-38
BELT BUCKLE - REMOVAL, FRONT
OUTBOARD SEAT....................8O-37
BELT MOLDING - INSTALLATION, FRONT
DOOR INNER........................23-93
BELT MOLDING - INSTALLATION, FRONT
DOOR OUTER.......................23-93
BELT MOLDING - INSTALLATION, REAR
DOOR INNER........................23-94
BELT MOLDING - INSTALLATION, REAR
DOOR OUTER.......................23-94
BELT MOLDING - REMOVAL, FRONT
DOOR INNER........................23-93
BELT MOLDING - REMOVAL, FRONT
DOOR OUTER.......................23-92
BELT MOLDING - REMOVAL, REAR
DOOR INNER........................23-94
BELT MOLDING - REMOVAL, REAR
DOOR OUTER.......................23-93
BELT SWITCH - DESCRIPTION, SEAT.....8O-51
BELT SWITCH - DIAGNOSIS AND
TESTING, SEAT
......................8O-51
BELT SWITCH - OPERATION, SEAT
.......8O-51
BELT TENSION REDUCER -
DESCRIPTION, SEAT
..................8O-53
BELT TENSION REDUCER - DIAGNOSIS
AND TESTING, SEAT
..................8O-54
BELT TENSION REDUCER - OPERATION,
SEAT
..............................8O-54BELT TENSIONER - 3.7L / 4.7L -
DESCRIPTION........................7-21
BELT TENSIONER - 3.7L / 4.7L -
INSTALLATION........................7-22
BELT TENSIONER - 3.7L / 4.7L -
OPERATION..........................7-21
BELT TENSIONER - 3.7L / 4.7L -
REMOVAL...........................7-21
BELT TENSIONER - 5.9L DIESEL -
DESCRIPTION........................7-23
BELT TENSIONER - 5.9L DIESEL -
INSTALLATION........................7-24
BELT TENSIONER - 5.9L DIESEL -
OPERATION..........................7-23
BELT TENSIONER - 5.9L DIESEL -
REMOVAL...........................7-23
BELT TENSIONER - DESCRIPTION, SEAT . . 8O-52
BELT TENSIONER - OPERATION, SEAT....8O-53
BELT TENSIONER-5.7L - DESCRIPTION....7-22
BELT TENSIONER-5.7L - INSTALLATION....7-23
BELT TENSIONER-5.7L - OPERATION......7-22
BELT TENSIONER-5.7L - REMOVAL.......7-22
BELT TURNING LOOP ADJUSTER -
INSTALLATION, SEAT.................8O-55
BELT TURNING LOOP ADJUSTER -
REMOVAL, SEAT.....................8O-55
BELT/CHAIN AND SPROCKETS -
INSPECTION, TIMING.............9-174,9-84
BELT/CHAIN AND SPROCKETS -
INSTALLATION, TIMING...........9-176,9-85
BELT/CHAIN AND SPROCKETS -
REMOVAL, TIMING.................9-172,9-83
BEZEL - INSTALLATION, CLUSTER.......23-49
BEZEL - INSTALLATION, INSTRUMENT
PANEL CENTER......................23-57
BEZEL - INSTALLATION, INSTRUMENT
PANEL DRIVER SIDE..................23-58
BEZEL - INSTALLATION, INSTRUMENT
PANEL HEADLAMP SWITCH............23-56
BEZEL - REMOVAL, CLUSTER...........23-49
BEZEL - REMOVAL, INSTRUMENT PANEL
CENTER............................23-57
BEZEL - REMOVAL, INSTRUMENT PANEL
DRIVER SIDE........................23-58
BEZEL - REMOVAL, INSTRUMENT PANEL
HEADLAMP SWITCH..................23-56
BIN - INSTALLATION, STORAGE.........23-61
BIN - INSTALLATION, UNDER SEAT
STORAGE...........................23-80
BIN - REMOVAL, STORAGE.............23-61
BIN - REMOVAL, UNDER SEAT STORAGE . . 23-80
BIN COVERING - INSTALLATION, UNDER
SEAT STORAGE......................23-80
BIN COVERING - REMOVAL, UNDER
SEAT STORAGE......................23-80
BIN LATCH - INSTALLATION, UNDER
SEAT STORAGE......................23-80
BIN LATCH - REMOVAL, UNDER SEAT
STORAGE...........................23-80
BIN LID - INSTALLATION, UNDER SEAT
STORAGE...........................23-80
BIN LID - REMOVAL, UNDER SEAT
STORAGE...........................23-80
BLADE - DESCRIPTION, WIPER.........8R-18
BLADE - INSTALLATION, WIPER.........8R-20
BLADE - OPERATION, WIPER...........8R-19
BLADE - REMOVAL, WIPER............8R-19
BLEEDING - STANDARD PROCEDURE......5-31
BLEEDING - STANDARD PROCEDURE,
ABS BRAKE..........................5-46
BLEEDING - STANDARD PROCEDURE,
MANUAL.............................5-5
BLEEDING - STANDARD PROCEDURE,
MASTER CYLINDER...................5-26
BLEEDING - STANDARD PROCEDURE,
PRESSURE...........................5-5
BLEND DOOR - INSTALLATION..........24-27
BLEND DOOR - REMOVAL.............24-27
BLEND DOOR ACTUATOR -
DESCRIPTION.......................24-17
BLEND DOOR ACTUATOR -
INSTALLATION.......................24-18
BLEND DOOR ACTUATOR - OPERATION
. . . 24-17
BLEND DOOR ACTUATOR - REMOVAL
....24-17
BLOCK - CLEANING, ENGINE
. . 9-128,9-205,9-39
BLOCK - DESCRIPTION, BLOWER
MOTOR RESISTOR
...................24-18
BLOCK - DESCRIPTION, ENGINE
.....9-128,9-38
DRINDEX 3
Description Group-Page Description Group-Page Description Group-Page

BLOCK - DIAGNOSIS AND TESTING,
BLOWER MOTOR RESISTOR............24-19
BLOCK - INSPECTION, ENGINE . 9-128,9-205,9-39
BLOCK - INSTALLATION, BLOWER
MOTOR RESISTOR...................24-19
BLOCK - INSTALLATION, BRAKE
JUNCTION...........................5-24
BLOCK - OPERATION, BLOWER MOTOR
RESISTOR..........................24-18
BLOCK - REMOVAL, BLOWER MOTOR
RESISTOR..........................24-19
BLOCK - REMOVAL, BRAKE JUNCTION....5-24
BLOCK HEATER - 5.9L DIESEL -
DESCRIPTION, ENGINE.................7-37
BLOCK HEATER - 5.9L DIESEL -
INSTALLATION, ENGINE................7-38
BLOCK HEATER - 5.9L DIESEL -
OPERATION, ENGINE...................7-38
BLOCK HEATER - 5.9L DIESEL -
REMOVAL, ENGINE....................7-38
BLOCK HEATER - DESCRIPTION, ENGINE . . . 7-36
BLOCK HEATER - DIAGNOSIS AND
TESTING, ENGINE.....................7-36
BLOCK HEATER - INSTALLATION,
ENGINE.............................7-37
BLOCK HEATER - OPERATION, ENGINE....7-36
BLOCK HEATER - REMOVAL, ENGINE......7-37
BLOCK REFACING - STANDARD
PROCEDURE, CYLINDER...............9-264
BLOWER MOTOR - DESCRIPTION.......24-28
BLOWER MOTOR - DIAGNOSIS AND
TESTING.............................24-28
BLOWER MOTOR - INSTALLATION.......24-31
BLOWER MOTOR - OPERATION.........24-28
BLOWER MOTOR - REMOVAL...........24-31
BLOWER MOTOR RESISTOR BLOCK -
DESCRIPTION.......................24-18
BLOWER MOTOR RESISTOR BLOCK -
DIAGNOSIS AND TESTING.............24-19
BLOWER MOTOR RESISTOR BLOCK -
INSTALLATION.......................24-19
BLOWER MOTOR RESISTOR BLOCK -
OPERATION.........................24-18
BLOWER MOTOR RESISTOR BLOCK -
REMOVAL..........................24-19
BLOWER MOTOR SWITCH -
DESCRIPTION.......................24-20
BLOWER MOTOR SWITCH - DIAGNOSIS
AND TESTING.......................24-20
BLOWER MOTOR SWITCH - OPERATION . . 24-20
BODY - ADJUSTMENTS, VALVE........21-310
BODY - ASSEMBLY, VALVE......21-299,21-414
BODY & CABLE - DESCRIPTION,
ANTENNA...........................8A-4
BODY & CABLE - INSTALLATION,
ANTENNA...........................8A-6
BODY & CABLE - OPERATION, ANTENNA . . . 8A-4
BODY & CABLE - REMOVAL, ANTENNA....8A-6
BODY - CLEANING, VALVE......21-298,21-412
BODY - DESCRIPTION, THROTTLE.......14-36
BODY - DESCRIPTION, VALVE....21-267,21-408
BODY - DISASSEMBLY, VALVE . . . 21-287,21-410
BODY - INSPECTION, VALVE.....21-298,21-413
BODY - INSTALLATION, THROTTLE.......14-37
BODY - INSTALLATION, VALVE . . . 21-309,21-414
BODY - OPERATION, THROTTLE.........14-36
BODY - OPERATION, VALVE.....21-272,21-408
BODY - REMOVAL, THROTTLE..........14-36
BODY - REMOVAL, VALVE.......21-286,21-410
BODY AND CABLE - DIAGNOSIS AND
TESTING, ANTENNA
...................8A-4
BODY CODE PLATE - DESCRIPTION
.....Intro.-3
BODY ISOLATORS - INSTALLATION
......23-37
BODY ISOLATORS - REMOVAL
..........23-36
BODY LUBRICATION - STANDARD
PROCEDURE
.........................23-3
BODY OPENING DIMENSIONS -
SPECIFICATIONS
.....................23-99
BODY PANEL REPAIR - STANDARD
PROCEDURE, PLASTIC
.................23-3
BODY SIDE MOLDINGS - INSTALLATION
. . 23-36
BODY SIDE MOLDINGS - REMOVAL
......23-36
BODY, SPECIAL TOOLS
................23-14
BODY VENT - INSTALLATION
...........23-71
BODY VENT - REMOVAL
...............23-71
BOOST PRESSURE - DIAGNOSIS AND
TESTING, TURBOCHARGER
.............11-11BOOSTER - DESCRIPTION, POWER
BRAKE..............................5-29
BOOSTER - DIAGNOSIS AND TESTING,
HYDRAULIC..........................5-30
BOOSTER - DIAGNOSIS AND TESTING,
MASTER CYLINDER/POWER.............5-25
BOOSTER - INSTALLATION, HYDRO-
BOOST BRAKE........................5-32
BOOSTER - INSTALLATION, POWER
BRAKE..............................5-29
BOOSTER - OPERATION, POWER BRAKE . . . 5-29
BOOSTER - REMOVAL, HYDRO-BOOST
BRAKE..............................5-31
BOOSTER - REMOVAL, POWER BRAKE....5-29
BOOT - INSTALLATION, 4WD FLOOR
SHIFT..............................23-62
BOOT - INSTALLATION, EXTENSION
HOUSING SEAL AND DUST......21-476,21-571
BOOT - REMOVAL, 4WD FLOOR SHIFT....23-62
BOOT - REMOVAL, EXTENSION HOUSING
SEAL AND DUST..............21-476,21-571
BORE - DE-GLAZE - STANDARD
PROCEDURE, CYLINDER...............9-264
BORE HONING - STANDARD
PROCEDURE, CYLINDER...........9-128,9-38
BORE REPAIR - STANDARD
PROCEDURE, CAM...................9-267
BORE REPAIR - STANDARD
PROCEDURE, CYLINDER...............9-265
BOX - INSTALLATION, CARGO..........23-37
BOX - INSTALLATION, GLOVE...........23-52
BOX - INSTALLATION, WITH CARGO . 8L-22,8L-23,
8L-24,8L-7,8L-9
BOX - INSTALLATION, WITHOUT CARGO . . 8L-22,
8L-23,8L-24,8L-8,8L-9
BOX - REMOVAL, CARGO..............23-37
BOX - REMOVAL, GLOVE..............23-52
BOX - REMOVAL, WITH CARGO....8L-22,8L-24,
8L-7,8L-9
BOX - REMOVAL, WITHOUT CARGO.....8L-22,
8L-23,8L-24,8L-7,8L-9
BOX - TIE DOWN - INSTALLATION,
CARGO............................23-38
BOX - TIE DOWN - REMOVAL, CARGO....23-38
BOX LAMP/SWITCH - INSTALLATION,
GLOVE.............................8L-28
BOX LAMP/SWITCH - REMOVAL, GLOVE . . 8L-27
BOX LATCH - INSTALLATION, GLOVE.....23-52
BOX LATCH - REMOVAL, GLOVE.........23-52
B-PILLAR GRAB HANDLE -
INSTALLATION.......................23-68
B-PILLAR GRAB HANDLE - REMOVAL....23-68
B-PILLAR LOWER TRIM - INSTALLATION . . 23-64
B-PILLAR LOWER TRIM - REMOVAL.....23-63
B-PILLAR UPPER TRIM - INSTALLATION . . 23-64
B-PILLAR UPPER TRIM - REMOVAL......23-64
BRACKET - INSTALLATION, REAR VIEW
MIRROR SUPPORT...................23-70
BRACKET - INSTALLATION, STEERING
COLUMN OPENING SUPPORT...........23-60
BRACKET - REMOVAL, STEERING
COLUMN OPENING SUPPORT...........23-60
BRACKETS - INSTALLATION, SEAT BACK
REAR - FOOTMANS LOOP..............23-85
BRACKETS - REMOVAL, SEAT BACK
REAR - FOOTMANS LOOP..............23-85
BRAKE - CLEANING, REAR DRUM IN
HAT ................................5-39
BRAKE - DESCRIPTION, CONTROLLER
ANTILOCK...........................8E-3
BRAKE - DESCRIPTION, PARKING........5-36
BRAKE - INSPECTION, REAR DRUM IN
HAT ................................5-39
BRAKE - INSTALLATION, CONTROLLER
ANTILOCK...........................8E-3
BRAKE - OPERATION, CONTROLLER
ANTILOCK...........................8E-3
BRAKE - OPERATION, PARKING..........5-36
BRAKE - REMOVAL, CONTROLLER
ANTILOCK
...........................8E-3
BRAKE BLEEDING - STANDARD
PROCEDURE, ABS
.....................5-46
BRAKE BOOSTER - DESCRIPTION,
POWER
.............................5-29
BRAKE BOOSTER - INSTALLATION,
HYDRO-BOOST
.......................5-32
BRAKE BOOSTER - INSTALLATION,
POWER
.............................5-29BRAKE BOOSTER - OPERATION, POWER . . . 5-29
BRAKE BOOSTER - REMOVAL,
HYDRO-BOOST.......................5-31
BRAKE BOOSTER - REMOVAL, POWER....5-29
BRAKE CABLE - INSTALLATION, FRONT
PARKING............................5-38
BRAKE CABLE - INSTALLATION, REAR
PARK...............................5-38
BRAKE CABLE - REMOVAL, FRONT
PARKING............................5-36
BRAKE CABLE - REMOVAL, REAR PARK . . . 5-37
BRAKE CALIPER ADAPTER MOUNT -
INSTALLATION, DISC...................5-22
BRAKE CALIPERS - DESCRIPTION, DISC . . . 5-16
BRAKE CALIPERS - OPERATION, DISC.....5-16
BRAKE FLUID CONTAMINATION -
DIAGNOSIS AND TESTING..............5-23
BRAKE FLUID LEVEL - STANDARD
PROCEDURE.........................5-23
BRAKE FLUID, SPECIFICATIONS..........5-23
BRAKE HOSE - INSTALLATION, FRONT.....5-13
BRAKE HOSE - INSTALLATION, REAR......5-12
BRAKE HOSE - REMOVAL, REAR.........5-11
BRAKE INDICATOR - DESCRIPTION,
BRAKE/PARK........................8J-19
BRAKE INDICATOR - DIAGNOSIS AND
TESTING...........................8J-20
BRAKE INDICATOR - OPERATION,
BRAKE/PARK........................8J-19
BRAKE JUNCTION BLOCK -
INSTALLATION.........................5-24
BRAKE JUNCTION BLOCK - REMOVAL.....5-24
BRAKE LAMP SWITCH - DESCRIPTION....8L-9
BRAKE LAMP SWITCH - DIAGNOSIS
AND TESTING.......................8L-10
BRAKE LAMP SWITCH - INSTALLATION . . . 8L-11
BRAKE LAMP SWITCH - OPERATION......8L-9
BRAKE LAMP SWITCH - REMOVAL......8L-10
BRAKE PROPORTIONING -
DESCRIPTION, ELECTRONIC VARIABLE....5-49
BRAKE PROPORTIONING - OPERATION,
ELECTRONIC VARIABLE................5-49
BRAKE ROTOR, DIAGNOSIS AND
TESTING - DISC......................5-32
BRAKE SHOES - ADJUSTMENT, PARKING . . 5-41
BRAKE, SPECIFICATIONS - BASE.........5-10
BRAKE SYSTEM - DIAGNOSIS AND
TESTING, BASE........................5-2
BRAKE TRANSMISSION SHIFT
INTERLOCK - ADJUSTMENTS....21-196,21-365
BRAKE TRANSMISSION SHIFT
INTERLOCK - DIAGNOSIS AND
TESTING....................21-196,21-364
BRAKE TRANSMISSION SHIFT
INTERLOCK SYSTEM - DESCRIPTION . . . 21-196,
21-364
BRAKE TRANSMISSION SHIFT
INTERLOCK SYSTEM - OPERATION.....21-196,
21-364
BRAKE/PARK BRAKE INDICATOR -
DESCRIPTION.......................8J-19
BRAKE/PARK BRAKE INDICATOR -
OPERATION.........................8J-19
BRAKES - ABS - DESCRIPTION...........5-45
BRAKES - ABS - OPERATION............5-45
BRAKES, SPECIAL TOOLS - BASE.........5-5
BREAK-IN - STANDARD PROCEDURE,
A/C COMPRESSOR CLUTCH............24-10
BREATHER - INSTALLATION,
CRANKCASE
........................9-243
BREATHER - REMOVAL, CRANKCASE
.....9-242
BUCKLE - INSTALLATION, FRONT
OUTBOARD SEAT BELT
................8O-38
BUCKLE - REMOVAL, FRONT OUTBOARD
SEAT BELT
.........................8O-37
BUILT-IN INDICATOR TEST - STANDARD
PROCEDURE
........................8F-10
BUMPER - INSTALLATION, FRONT
........13-2
BUMPER - INSTALLATION, JOUNCE
.......2-43
BUMPER - INSTALLATION, REAR
.........13-4
BUMPER - REMOVAL, FRONT
............13-2
BUMPER - REMOVAL, JOUNCE
...........2-43
BUMPER - REMOVAL, REAR
.............13-3
BUMPERS (3500) - INSTALLATION,
AUXILIARY SPRING
....................2-43
BUMPERS (3500) - REMOVAL,
AUXILIARY SPRING
....................2-43
4 INDEXDR
Description Group-Page Description Group-Page Description Group-Page