1998 DODGE RAM 1500 Overhead

ENGINE - 3.7L
DESCRIPTION
The 3.7 liter (226 CID) six-cylinder engine is an
90É single overhead camshaft engine (Fig. 1). The
cast iron cylinder block is made up of two different
components; the first component is the cylinder bore
and upper block, the second component is the bed-
plate that comprises the lower portion of the cylinderblock and houses the lower half of the crankshaft
main bearings. The cylinders are numbered from
front to rear with the left bank being numbered 1,3,
and 5 and the right bank being numbered 2,4, and 6.
The firing order is 1±6±5±4±3±2. The engine serial
number is located at the right front side of the
engine block
Fig. 1 3.7 L ENGINE
DRENGINE - 3.7L 9 - 3

ENGINE - 5.7L
DESCRIPTION
The 5.7L engine (Fig. 1)(345 CID) eight-cylinder
engine is a 90É V-Type lightweight, deep skirt cast
iron block, aluminum heads, single cam, overhead
valve engine with hydraulic roller tappets. The heads
incorporate splayed valves with a hemispherical style
combustion chamber and dual spark plugs. The cyl-
inders are numbered from front to rear; 1, 3, 5, 7 on
the left bank and 2, 4, 6, 8 on the right bank. The
firing order is 1-8-4-3-6-5-7-2.
Fig. 1 5.7L ENGINE
9 - 182 ENGINE - 5.7LDR

INSTALLATION
(1) Install new valve seals. The yellow seals are for
the intake valves and the green seals are for the
exhaust valves.
(2) Install the valves in their original postion. The
exhaust valves are identified by a dimple on the
valve head (Fig. 31).
(3) Install the valve springs and retainer.
(4) Install the valve spring compressor tool 8319±A
as shown in (Fig. 22) and (Fig. 23).
(5) Compress the valve springs and install the
valve retaining locks (Fig. 24).
(6) Remove the compressor and repeat the proce-
dure on the remaining cylinders.
(7) Install new o-ring and sealing washer on injec-
tor.
(8) Lubricate o-ring and injector bore.
(9) Verify sealing washer (shim) was removed with
old injector.
(10) Install injector Refer to (Refer to 14 - FUEL
SYSTEM/FUEL INJECTION/FUEL INJECTOR -
INSTALLATION).
(11) Install the cylinder head (Refer to 9 -
ENGINE/CYLINDER HEAD - INSTALLATION).
STANDARD PROCEDURE - VALVE LASH
ADJUSTMENT AND VERIFICATION
NOTE: To obtain accurate readings, valve lash mea-
surements AND adjustments should only be per-
formed when the engine coolant temperature is less
than 60É C (140É F).
The 24±valve overhead system is a ªlow-mainte-
nanceº design. Routine adjustments are no longer
necessary, however, measurement should still takeplace when trouble-shooting performance problems,
or upon completion of a repair that includes removal
and installation of the valve train components or
injectors.
(1) Disconnect battery negative cables.
(2) Remove cylinder head cover (Refer to 9 -
ENGINE/CYLINDER HEAD/CYLINDER HEAD
COVER(S) - REMOVAL).
(3) Using the crankshaft barring tool #7471±B,
rotate crankshaft to align damper TDC mark to
12:00 o'clock position.
(a) If both number one cylinder rocker levers are
loose, continue to next step.
(b) If both number one clylinder rocker levers
are not loose, rotate crankshaft 360 degrees.
(4) With the engine in this position, valve lash can
be measured at the following rocker arms:INTAKE
1±2±4 / EXHAUST 1±3±5. Measure the valve lash by
inserting a feeler gauge between the rocker arm
socket and crosshead (Fig. 32). Refer to VALVE
LASH LIMIT CHART for the correct specifications. If
the measurement fallswithinthe limits, adjust-
ment/resettingis notnecessary. If measurement
finds the lashoutsideof the limits, adjustment/re-
settingisrequired.
VALVE LASH LIMIT CHART
INTAKE EXHAUST
0.152 mm ( 0.006 in.)
MIN.0.381 mm (0.015 in.)
MIN.
0.381 mm (0.015 in.)
MAX.0.762 mm (0.030 in.)
MAX.
note:
If measured valve lash falls within these
specifications, no adjustment/reset is necessary.
Engine operation within these ranges has no adverse
affect on performance, emissions, fuel economy or
level of engine noise.
(5) If adjustment/resetting is required, loosen the
lock nut on rocker arms and turn the adjusting screw
until the desired lash is obtained:
²INTAKE0.254 mm (0.010 in.)
²EXHAUST0.508 mm (0.020 in.) Tighten the
lock nut to 24 Nm (18 ft. lbs.) and re-check the valve
lash.
(6) Using the crankshaft barring tool, rotate the
crankshaftone revolution (360É) to align the
damper TDC mark to the 12 o'clock position.
Fig. 31 Valve Identification
1 - INTAKE VALVES
2 - EXHAUST VALVES
DRENGINE 5.9L DIESEL 9 - 259
INTAKE/EXHAUST VALVES & SEATS (Continued)

(26) Install the lower shock absorber bolts. (Refer
to 2 - SUSPENSION/REAR/SHOCK - INSTALLA-
TION)
(27) Install the trailer hitch. (Refer to 13 - FRAME
& BUMPERS/FRAME/TRAILER HITCH - INSTAL-
LATION)(28) Install the cargo box. (Refer to 23 - BODY/EX-
TERIOR/CARGO BOX - INSTALLATION)
(29) Reconnect the battery ground.
SPECIFICATIONS
SPECIFICATIONS - WELD PROCESS
CAUTION: All welds should conform to
DaimlerChrysler vehicle engineering process stan-
dard ªps 9472º.
WELDING PROCESS FLUX CORED ARC GAS METAL ARC (MIG)* SHIELDED METAL ARC
(STICK)
Material Thickness3.7 mm to 4.2 mm 3.7 mm to 4.2 mm 3.7 mm to 4.2 mm
Electrode TypeLincoln Electrical Co.
Product #: NR-211 MP
(Do Not Substitute)AWS ER70S-3
(Do Not Substitute)** AWS E 7018
Electrodes Size Inches.045 Tubular .035 Solid 3/329
Electrode Stick Out3/89- 1/291/29- 5/89N/A
PolarityElectrode9-9
Work Piece9+9Electrode9+9
Work Piece9-9Electrode9+9
Work Piece9-9
Shielding GasSelf Shielded 75% Ar
25% CO2Self Shielded
Gas Flow RateN/A 25 - 35 CFM N/A
Wire Feed Speed
(inches per minute)110 - 130 Vertical Down
70 - 90 Flat & Overhead245 - 250 Vertical Down
210 - 225 Flat &
OverheadN/A
Approximate Amperage
Vertical110 - 130 175 85 (3/329Diameter)
Flat & Overhead70 - 90 155 90 (3/329Diameter)
Voltage15-18 19-20 N/A
Direction of Welding
VerticalVertical Down Hill (only) Vertical Down Hill (only) Vertical - Up Hill (only)
Flat & OverheadFlat - Push or Drag Flat - Push or Drag Flat - Drag
*First choice - Gas Metal Arc Welding Process:Butt joints - apply two layers (passes) of weld metal. First pass
should only fill approximately
1¤2the thickness. Vertical position welds - maintain electrode wire at leading edge of
weld puddle while traveling down hill to produce maximum penetration into the sleeve. These techniques work for
FCAW as well.
**E7018new electrodes may be exposed to the atmosphere for up to ten hours with no harmful effect.
Reconditioning schedules should come from the manufacturer.
DRFRAMES & BUMPERS 13 - 15
FRAME (Continued)

Description N´m Ft. Lbs. In. Lbs.
Instrument panel top bolts 12 9 Ð
Load floor nuts 25 18 Ð
Load floor/rear seat bolts 40 30 Ð
Lower seat belt anchor bolt - quad cab 40 30 Ð
Overhead/b-pillar grab handle bolts 6 Ð 55
Radiator and condenser to radiator crossmember bolts 8 Ð 75
Radiator upper crossmember bolts 28 21 Ð
Rear door glass lift plate nuts 10 Ð 89
Rear door glass run channels 10 Ð 89
Rear door hinge to b-pillar bolts 28 21 Ð
Rear door hinge to door bolts/nuts 28 21 Ð
Rear door inside handle bolt 9 Ð 80
Rear door latch adjustment screw 3 Ð 30
Rear door latch bolts 10 Ð 89
Rear door latch striker bolts 28 21 Ð
Rear door regulator bolts 10 Ð 89
Rear door regulator stabilizer nuts 10 Ð 89
Rear door remote handle actuator nuts 10 Ð 89
Rear fender bottom screws 7 Ð 60
Rear fender nuts 7 Ð 60
Rear fender support bracket bolts 11 8 Ð
Rear seat assembly bolts*40 30 Ð
Rear seat back hinge bolts*25 18 Ð
Rear seat cushion hinge bolts*32 24 Ð
Rear shoulder belt anchor bolts 40 30 Ð
Rear view mirror set screw 1 Ð 15
Shifter knob nut 27 20 Ð
Side view mirror nuts 7 Ð 60
Tailgate check cable bolt 23 17 Ð
Tailgate hinge/pivot screws 34 25 Ð
Tailgate latch bolts 23 17 Ð
Tailgate latch striker 34 25 Ð
Tailgate release handle nuts 7 Ð 60
NOTE: *Seat fasteners should be discarded and
replaced with new fasteners during assembly.
DRBODY 23 - 13
BODY (Continued)

HEADLINER
REMOVAL
(1) Remove the a-pillar trim. (Refer to 23 - BODY/
INTERIOR/A-PILLAR TRIM - REMOVAL)
(2) Remove the upper b-pillar trim. (Refer to 23 -
BODY/INTERIOR/B-PILLAR UPPER TRIM -
REMOVAL)
(3) Remove the upper c-pillar trim, if equipped.
(Refer to 23 - BODY/INTERIOR/C-PILLAR TRIM -
REMOVAL)
(4) Remove the coat hooks. (Refer to 23 - BODY/
INTERIOR/COAT HOOK - REMOVAL)
(5) Disconnect the headliner harness electrical con-
nector at the left a-pillar.
(6) Remove the dome lamp. (Refer to 8 - ELEC-
TRICAL/LAMPS/LIGHTING - INTERIOR/DOME
LAMP - REMOVAL)
(7) Remove the overhead console. (Refer to 8 -
ELECTRICAL/OVERHEAD CONSOLE - REMOVAL)
(8) Remove the sun visors. (Refer to 23 - BODY/
INTERIOR/SUN VISOR - REMOVAL)
(9) Remove the sun visor supports. (Refer to 23 -
BODY/INTERIOR/SUN VISOR SUPPORT -
REMOVAL)
(10) Lower the headliner and disconnect the center
high mounted stop light.
(11) Lower the front of the headliner down to the
floor just in front of the instrument panel and
remove through the passenger door.
INSTALLATION
(1) Install the headliner into the vehicle through
the passenger door.
(2) Raise the headliner and insert the right side
above right side pillar trim pieces.
(3) Connect the center high mounted stop light
electrical connector.
(4) Install the sun visor supports. (Refer to 23 -
BODY/INTERIOR/SUN VISOR SUPPORT - INSTAL-
LATION)
(5) Install the coat hooks. (Refer to 23 - BODY/IN-
TERIOR/COAT HOOK - INSTALLATION)
(6) Install the sun visors. (Refer to 23 - BODY/IN-
TERIOR/SUN VISOR - INSTALLATION)
(7) Install the overhead console. (Refer to 8 -
ELECTRICAL/OVERHEAD CONSOLE - INSTALLA-
TION)
(8) Install the dome lamp. (Refer to 8 - ELECTRI-
CAL/LAMPS/LIGHTING - INTERIOR/DOME LAMP
- INSTALLATION)
(9) Connect the headliner harness electrical con-
nector at the left a-pillar.
(10) Install the upper c-pillar trim, if equipped.
(Refer to 23 - BODY/INTERIOR/C-PILLAR TRIM -
INSTALLATION)(11) Install the upper b-pillar trim. (Refer to 23 -
BODY/INTERIOR/B-PILLAR UPPER TRIM -
INSTALLATION)
(12) Install the upper a-pillar trim. (Refer to 23 -
BODY/INTERIOR/A-PILLAR TRIM - INSTALLA-
TION)
B-PILLAR GRAB HANDLE
REMOVAL
(1) Open the trim plugs and remove the bolts. (Fig.
14)
(2) Remove the grab handle.
INSTALLATION
(1) Install the grab handle and install the bolts.
(2) Tighten the bolts to 6 N´m (55 in. lbs.) and
install the trim plugs.
REAR CAB BACK PANEL TRIM
REMOVAL
(1) Remove the child seat tethers, if equipped.
(Refer to 8 - ELECTRICAL/RESTRAINTS/CHILD
TETHER - REMOVAL)
(2) Remove the screws and remove the utility
hooks/bin latch, if equipped. (Fig. 15)
Fig. 14 GRAB HANDLE
1 - GRAB HANDLE
2 - TRIM PLUGS
3 - BOLTS
23 - 68 INTERIORDR

CLUTCH - DESCRIPTION, REAR........21-247
CLUTCH - DIAGNOSIS AND TESTING.......6-1
CLUTCH - DISASSEMBLY, FRONT.......21-205
CLUTCH - DISASSEMBLY, LOW/REVERSE . 21-384
CLUTCH - DISASSEMBLY, REAR........21-248
CLUTCH - INSPECTION, FRONT........21-206
CLUTCH - INSPECTION, LOW/REVERSE . . 21-385
CLUTCH - INSPECTION, REAR.........21-248
CLUTCH - OPERATION, FRONT.........21-205
CLUTCH - OPERATION, OVERDRIVE.....21-217
CLUTCH - OPERATION, REAR..........21-248
CLUTCH - SPECIFICATIONS...............6-5
CLUTCH - WARNING....................6-1
CLUTCH AND BAND OPERATION -
DIAGNOSIS AND TESTING, AIR
TESTING TRANSMISSION.............21-144
CLUTCH ASSEMBLY - ASSEMBLY, INPUT . 21-378
CLUTCH ASSEMBLY - DESCRIPTION,
INPUT............................21-373
CLUTCH ASSEMBLY - DISASSEMBLY,
INPUT............................21-374
CLUTCH ASSEMBLY - OPERATION,
INPUT............................21-373
CLUTCH BREAK-IN - STANDARD
PROCEDURE, A/C COMPRESSOR........24-10
CLUTCH CAM/OVERDRIVE PISTON
RETAINER - ASSEMBLY,
OVERRUNNING.....................21-237
CLUTCH CAM/OVERDRIVE PISTON
RETAINER - CLEANING, OVERRUNNING. . . 21-236
CLUTCH CAM/OVERDRIVE PISTON
RETAINER - DESCRIPTION,
OVERRUNNING.....................21-236
CLUTCH CAM/OVERDRIVE PISTON
RETAINER - DISASSEMBLY,
OVERRUNNING.....................21-236
CLUTCH CAM/OVERDRIVE PISTON
RETAINER - INSPECTION,
OVERRUNNING.....................21-237
CLUTCH CAM/OVERDRIVE PISTON
RETAINER - OPERATION,
OVERRUNNING.....................21-236
CLUTCH COIL - DIAGNOSIS AND
TESTING, A/C COMPRESSOR...........24-10
CLUTCH DISC - INSTALLATION............6-5
CLUTCH DISC - REMOVAL...............6-5
CLUTCH HOUSING - DIAGNOSIS AND
TESTING.............................6-7
CLUTCH HOUSING - INSTALLATION........6-9
CLUTCH HOUSING - REMOVAL............6-9
CLUTCH OPERATION - DIAGNOSIS AND
TESTING, AIR CHECKING
TRANSMISSION.....................21-317
CLUTCH PEDAL POSITION SWITCH -
DESCRIPTION........................6-13
CLUTCH PEDAL POSITION SWITCH -
DIAGNOSIS AND TESTING..............6-13
CLUTCH PEDAL POSITION SWITCH -
OPERATION..........................6-13
CLUTCH RELAY - DESCRIPTION, A/C
COMPRESSOR.......................24-13
CLUTCH RELAY - INSTALLATION, A/C
COMPRESSOR.......................24-14
CLUTCH RELAY - OPERATION, A/C
COMPRESSOR.......................24-13
CLUTCH RELAY - REMOVAL, A/C
COMPRESSOR.......................24-14
CLUTCH RELEASE BEARING -
INSTALLATION........................6-10
CLUTCH RELEASE BEARING - REMOVAL....6-9
CLUTCH/COIL - DESCRIPTION, A/C
COMPRESSOR........................24-9
CLUTCH/COIL - INSPECTION, A/C
COMPRESSOR.......................24-11
CLUTCH/COIL - INSTALLATION, A/C
COMPRESSOR.......................24-12
CLUTCH/COIL - OPERATION, A/C
COMPRESSOR........................24-9
CLUTCH/COIL - REMOVAL, A/C
COMPRESSOR.......................24-10
CLUTCHES - DESCRIPTION, HOLDING . . . 21-371
CLUTCHES - OPERATION, HOLDING
.....21-372
CLUTCH-GAS ENGINES - DESCRIPTION,
FAN DRIVE VISCOUS
...................7-50
CLUTCH-GAS ENGINES - OPERATION,
FAN DRIVE VISCOUS
...................7-50
COAT HOOK - INSTALLATION
...........23-66
COAT HOOK - REMOVAL
...............23-66CODE - DESCRIPTION, PAINT...........23-73
CODE PLATE - DESCRIPTION, BODY....Intro.-3
CODES - DESCRIPTION, DIAGNOSTIC
TROUBLE............................25-1
CODES - SPECIFICATIONS, PAINT........23-73
CODES - STANDARD PROCEDURE,
ERASING TRANSMITTER..............8M-12
CODES - STANDARD PROCEDURE,
SETTING TRANSMITTER..............8M-12
COIL - DESCRIPTION, IGNITION.........8I-11
COIL - DIAGNOSIS AND TESTING, A/C
COMPRESSOR CLUTCH...............24-10
COIL - INSTALLATION, IGNITION.........8I-14
COIL - OPERATION, IGNITION...........8I-12
COIL - REMOVAL, IGNITION............8I-13
COIL CAPACITOR - DESCRIPTION,
IGNITION...........................8I-21
COIL CAPACITOR - INSTALLATION,
IGNITION...........................8I-21
COIL CAPACITOR - OPERATION,
IGNITION...........................8I-21
COIL CAPACITOR - REMOVAL, IGNITION . . . 8I-21
COIL RESISTANCE, 3.7L V-6 - IGNITION....8I-5
COIL RESISTANCE, 4.7L V-8 - IGNITION....8I-5
COIL RESISTANCE, 5.7L V-8 - IGNITION....8I-5
COLUMN - DESCRIPTION...............19-6
COLUMN - DIAGNOSIS AND TESTING,
STEERING...........................19-7
COLUMN - INSTALLATION...............19-9
COLUMN - REMOVAL..................19-7
COLUMN OPENING COVER -
INSTALLATION, STEERING.............23-60
COLUMN OPENING COVER - REMOVAL,
STEERING..........................23-60
COLUMN OPENING SUPPORT BRACKET
- INSTALLATION, STEERING............23-60
COLUMN OPENING SUPPORT BRACKET
- REMOVAL, STEERING................23-60
COMBUSTION PRESSURE LEAKAGE -
DIAGNOSIS AND TESTING, CYLINDER....9-186,
9-8,9-93
COMMUNICATION - DESCRIPTION........8E-1
COMMUNICATION - OPERATION..........8E-2
COMPASS CALIBRATION - STANDARD
PROCEDURE.........................8M-3
COMPASS DEMAGNETIZING -
STANDARD PROCEDURE...............8M-4
COMPASS MINI-TRIP COMPUTER -
DIAGNOSIS AND TESTING..............8M-6
COMPASS VARIATION ADJUSTMENT -
STANDARD PROCEDURE...............8M-5
COMPASS/MINI-TRIP COMPUTER -
DESCRIPTION........................8M-6
COMPASS/MINI-TRIP COMPUTER -
INSTALLATION.......................8M-6
COMPASS/MINI-TRIP COMPUTER -
OPERATION.........................8M-6
COMPASS/MINI-TRIP COMPUTER -
REMOVAL...........................8M-6
COMPRESSION PRESSURE - DIAGNOSIS
AND TESTING, CYLINDER.......9-186,9-8,9-93
COMPRESSION/LEAKAGE TESTS -
DIAGNOSIS AND TESTING, CYLINDER....9-239
COMPRESSOR - DESCRIPTION, A/C
......24-48
COMPRESSOR - DIAGNOSIS AND
TESTING, A/C
.......................24-49
COMPRESSOR - OPERATION, A/C
........24-48
COMPRESSOR CLUTCH BREAK-IN -
STANDARD PROCEDURE, A/C
...........24-10
COMPRESSOR CLUTCH COIL -
DIAGNOSIS AND TESTING, A/C
..........24-10
COMPRESSOR CLUTCH RELAY -
DESCRIPTION, A/C
...................24-13
COMPRESSOR CLUTCH RELAY -
INSTALLATION, A/C
...................24-14
COMPRESSOR CLUTCH RELAY -
OPERATION, A/C
.....................24-13
COMPRESSOR CLUTCH RELAY -
REMOVAL, A/C
......................24-14
COMPRESSOR CLUTCH/COIL -
DESCRIPTION, A/C
....................24-9
COMPRESSOR CLUTCH/COIL -
INSPECTION, A/C
.....................24-11
COMPRESSOR CLUTCH/COIL -
INSTALLATION, A/C
...................24-12
COMPRESSOR CLUTCH/COIL -
OPERATION, A/C
......................24-9COMPRESSOR CLUTCH/COIL -
REMOVAL, A/C......................24-10
COMPUTER - DESCRIPTION, COMPASS/
MINI-TRIP..........................8M-6
COMPUTER - DIAGNOSIS AND TESTING,
COMPASS MINI-TRIP..................8M-6
COMPUTER - INSTALLATION, COMPASS/
MINI-TRIP..........................8M-6
COMPUTER - OPERATION, COMPASS/
MINI-TRIP..........................8M-6
COMPUTER - REMOVAL, COMPASS/
MINI-TRIP..........................8M-6
CONDENSER - DESCRIPTION, A/C.......24-52
CONDENSER - OPERATION, A/C.........24-52
CONDITIONER - DESCRIPTION, HEATER
AND AIR ............................24-1
CONDITIONER - OPERATION, HEATER
AND AIR ............................24-1
CONNECTING ROD - CLEANING, PISTON . . 9-282
CONNECTING ROD - CLEANING, PISTON . . 9-140,
9-212
CONNECTING ROD - DESCRIPTION,
PISTON..............9-139,9-211,9-281,9-48
CONNECTING ROD - INSPECTION........9-283
CONNECTING ROD - INSPECTION,
PISTON.......................9-140,9-213
CONNECTING ROD - INSTALLATION,
PISTON.......................9-140,9-213
CONNECTING ROD - REMOVAL, PISTON . . 9-139,
9-212,9-281
CONNECTING ROD BEARING AND
CRANKSHAFT JOURNAL CLEARANCE -
STANDARD PROCEDURE................9-272
CONNECTING ROD BEARING FITTING -
STANDARD PROCEDURE...............9-129
CONNECTING ROD BEARING FITTING,
STANDARD PROCEDURE................9-49
CONNECTOR - DESCRIPTION, DATA LINK . . 8E-3
CONNECTOR - INSTALLATION.......8W-01-11
CONNECTOR - OPERATION, DATA LINK....8E-3
CONNECTOR - REMOVAL...........8W-01-11
CONNECTOR, GROUND AND SPLICE
INFORMATION - DESCRIPTION........8W-01-7
CONNECTOR/GROUND/SPLICE LOCATION
- DESCRIPTION....................8W-91-1
CONSOLE - DESCRIPTION, OVERHEAD....8M-1
CONSOLE - DIAGNOSIS AND TESTING,
OVERHEAD..........................8M-2
CONSOLE - INSTALLATION, FLOOR......23-67
CONSOLE - OPERATION, OVERHEAD......8M-2
CONSOLE - REMOVAL, FLOOR..........23-67
CONSOLE REMOVAL, REMOVAL -
OVERHEAD..........................8M-6
CONTAINER- GAS ENGINES -
DESCRIPTION, COOLANT RECOVERY......7-33
CONTAINER- GAS ENGINES -
INSTALLATION, COOLANT RECOVERY.....7-33
CONTAINER- GAS ENGINES -
OPERATION, COOLANT RECOVERY........7-33
CONTAINER- GAS ENGINES - REMOVAL,
COOLANT RECOVERY..................7-33
CONTAMINATION - DIAGNOSIS AND
TESTING, BRAKE FLUID................5-23
CONTAMINATION - DIAGNOSIS AND
TESTING, FLUID..............21-202,21-366
CONTINUITY - STANDARD PROCEDURE,
TESTING.........................8W-01-9
CONTROL ACTUATOR - DESCRIPTION,
FUEL..............................14-74
CONTROL ACTUATOR - OPERATION,
FUEL..............................14-74
CONTROL ACTUATOR - REMOVAL, FUEL . . 14-74
CONTROL ARM - INSTALLATION, UPPER . . . 2-28
CONTROL ARM - REMOVAL, UPPER......2-28
CONTROL ARM BUSHINGS - 2WD (LD) -
INSTALLATION, LOWER.................2-15
CONTROL ARM BUSHINGS - 2WD (LD) -
REMOVAL, LOWER....................2-13
CONTROL ARM BUSHINGS - 4WD (LD) -
INSTALLATION, LOWER
.................2-14
CONTROL ARM BUSHINGS - 4WD (LD) -
REMOVAL, LOWER
....................2-13
CONTROL CABLE - INSTALLATION,
THROTTLE
.....................14-40,14-84
CONTROL CABLE - REMOVAL,
THROTTLE
.....................14-38,14-83
CONTROL INFORMATION (VECI) -
DESCRIPTION, VEHICLE EMISSION
.....Intro.-2
DRINDEX 7
Description Group-Page Description Group-Page Description Group-Page

OUTER TIE ROD END - REMOVAL.......19-32
OUTLET - DESCRIPTION, CIGAR
LIGHTER.........................8W-97-2
OUTLET - DESCRIPTION, POWER......8W-97-7
OUTLET - DIAGNOSIS AND TESTING,
CIGAR LIGHTER...................8W-97-2
OUTLET - DIAGNOSIS AND TESTING,
POWER..........................8W-97-7
OUTLET - INSTALLATION, POWER.....8W-97-8
OUTLET - OPERATION, CIGAR LIGHTER . 8W-97-2
OUTLET - OPERATION, POWER.......8W-97-7
OUTLET - REMOVAL, POWER.........8W-97-8
OUTLETS - DESCRIPTION, AIR..........24-26
OUTLETS - INSTALLATION, AIR.........24-27
OUTLETS - REMOVAL, AIR.............24-26
OUTPUT - DESCRIPTION, PCM...........8I-5
OUTPUT - OPERATION, PCM............14-27
OUTPUT - OPERATION, PCM.............8I-5
OUTPUT SHAFT FRONT BEARING -
INSTALLATION......................21-216
OUTPUT SHAFT FRONT BEARING -
REMOVAL.........................21-216
OUTPUT SHAFT REAR BEARING -
INSTALLATION......................21-217
OUTPUT SHAFT REAR BEARING -
REMOVAL.........................21-216
OUTPUT SHAFT SEAL - INSTALLATION,
FRONT....21-442,21-477,21-508,21-538,21-572
OUTPUT SHAFT SEAL - REMOVAL,
FRONT.....21-441,21-477,21-507,21-537,21-572
OUTPUT SPEED SENSOR - DESCRIPTION . 21-391
OUTPUT SPEED SENSOR -
INSTALLATION......................21-392
OUTPUT SPEED SENSOR - OPERATION . . 21-391
OUTPUT SPEED SENSOR - REMOVAL . . . 21-391
OVERDRIVE CLUTCH - DESCRIPTION....21-217
OVERDRIVE CLUTCH - OPERATION.....21-217
OVERDRIVE ELECTRICAL CONTROLS -
DIAGNOSIS AND TESTING............21-262
OVERDRIVE SWITCH - DESCRIPTION,
TOW/HAUL..................21-261,21-392
OVERDRIVE SWITCH - INSTALLATION,
TOW/HAUL..................21-262,21-393
OVERDRIVE SWITCH - OPERATION,
TOW/HAUL..................21-262,21-392
OVERDRIVE SWITCH - REMOVAL,
TOW/HAUL..................21-262,21-392
OVERDRIVE UNIT - ASSEMBLY.........21-226
OVERDRIVE UNIT - CLEANING.........21-225
OVERDRIVE UNIT - DISASSEMBLY......21-218
OVERDRIVE UNIT - INSPECTION.......21-225
OVERDRIVE UNIT - INSTALLATION......21-235
OVERDRIVE UNIT - REMOVAL.........21-218
OVERFLOW VALVE - DESCRIPTION,
CASCADE...........................14-66
OVERFLOW VALVE - OPERATION,
CASCADE...........................14-66
OVERHEAD CONSOLE - DESCRIPTION....8M-1
OVERHEAD CONSOLE - DIAGNOSIS AND
TESTING............................8M-2
OVERHEAD CONSOLE - OPERATION......8M-2
OVERHEAD CONSOLE REMOVAL,
REMOVAL
...........................8M-6
OVERRUNNING CLUTCH CAM/
OVERDRIVE PISTON RETAINER -
ASSEMBLY
.........................21-237
OVERRUNNING CLUTCH CAM/
OVERDRIVE PISTON RETAINER -
CLEANING
.........................21-236
OVERRUNNING CLUTCH CAM/
OVERDRIVE PISTON RETAINER -
DESCRIPTION
......................21-236
OVERRUNNING CLUTCH CAM/
OVERDRIVE PISTON RETAINER -
DISASSEMBLY
......................21-236
OVERRUNNING CLUTCH CAM/
OVERDRIVE PISTON RETAINER -
INSPECTION
.......................21-237
OVERRUNNING CLUTCH CAM/
OVERDRIVE PISTON RETAINER -
OPERATION
........................21-236
OXYGEN SENSOR - DESCRIPTION
.......14-35
OXYGEN SENSOR - INSTALLATION
.......14-36
OXYGEN SENSOR - REMOVAL
..........14-35
PAINT CODE - DESCRIPTION
...........23-73
PAINT CODES - SPECIFICATIONS
........23-73
PAINT TOUCH-UP - DESCRIPTION
.......23-74PAINT TOUCH-UP - STANDARD
PROCEDURE........................23-74
PAN - CLEANING, OIL.............9-293,9-66
PAN - DESCRIPTION, OIL...............9-66
PAN - INSPECTION, OIL...........9-293,9-66
PAN - INSTALLATION, OIL . . . 9-155,9-224,9-293,
9-66
PAN - REMOVAL, OIL . . . 9-155,9-224,9-293,9-66
PANEL - INSTALLATION, TRIM.....23-24,23-33
PANEL - REMOVAL, TRIM.........23-24,23-33
PANEL ANTENNA CABLE -
INSTALLATION, INSTRUMENT............8A-7
PANEL ANTENNA CABLE - REMOVAL,
INSTRUMENT........................8A-7
PANEL ASSEMBLY - INSTALLATION,
INSTRUMENT.......................23-55
PANEL ASSEMBLY - REMOVAL,
INSTRUMENT.......................23-52
PANEL CENTER BEZEL - INSTALLATION,
INSTRUMENT.......................23-57
PANEL CENTER BEZEL - REMOVAL,
INSTRUMENT.......................23-57
PANEL DEMISTER DUCTS -
INSTALLATION, INSTRUMENT...........24-37
PANEL DEMISTER DUCTS - REMOVAL,
INSTRUMENT.......................24-36
PANEL DRIVER SIDE BEZEL -
INSTALLATION, INSTRUMENT...........23-58
PANEL DRIVER SIDE BEZEL - REMOVAL,
INSTRUMENT.......................23-58
PANEL DUCTS - INSTALLATION,
INSTRUMENT.........................24-37
PANEL DUCTS - REMOVAL,
INSTRUMENT.......................24-37
PANEL HEADLAMP SWITCH BEZEL -
INSTALLATION, INSTRUMENT...........23-56
PANEL HEADLAMP SWITCH BEZEL -
REMOVAL, INSTRUMENT..............23-56
PANEL LOWER SURROUND -
INSTALLATION, INSTRUMENT...........23-59
PANEL LOWER SURROUND - REMOVAL,
INSTRUMENT.......................23-59
PANEL REPAIR - STANDARD
PROCEDURE, PLASTIC BODY............23-3
PANEL TOP COVER - INSTALLATION,
INSTRUMENT.......................23-59
PANEL TOP COVER - REMOVAL,
INSTRUMENT.......................23-58
PANEL TRIM - INSTALLATION, REAR
CAB BACK..........................23-69
PANEL TRIM - REMOVAL, REAR CAB
BACK..............................23-68
PARK BRAKE CABLE - INSTALLATION,
REAR...............................5-38
PARK BRAKE CABLE - REMOVAL, REAR . . . 5-37
PARK LAMP RELAY - DESCRIPTION......8L-20
PARK LAMP RELAY - DIAGNOSIS AND
TESTING...........................8L-20
PARK LAMP RELAY - INSTALLATION.....8L-21
PARK LAMP RELAY - OPERATION.......8L-20
PARK LAMP RELAY - REMOVAL.........8L-21
PARKING BRAKE - DESCRIPTION.........5-36
PARKING BRAKE - OPERATION...........5-36
PARKING BRAKE CABLE -
INSTALLATION, FRONT.................5-38
PARKING BRAKE CABLE - REMOVAL,
FRONT..............................5-36
PARKING BRAKE SHOES - ADJUSTMENT
. . . 5-41
PARK/TURN SIGNAL LAMP -
INSTALLATION
.......................8L-21
PARK/TURN SIGNAL LAMP - REMOVAL
. . . 8L-21
PARTS - STANDARD PROCEDURES,
CLEANING FUEL SYSTEM
..............14-47
PASSENGER AIRBAG - DESCRIPTION
....8O-39
PASSENGER AIRBAG - INSTALLATION
....8O-41
PASSENGER AIRBAG - OPERATION
......8O-40
PASSENGER AIRBAG - REMOVAL
........8O-40
PASSENGER AIRBAG ON/OFF SWITCH -
DESCRIPTION
.......................8O-42
PASSENGER AIRBAG ON/OFF SWITCH -
INSTALLATION
......................8O-44
PASSENGER AIRBAG ON/OFF SWITCH -
OPERATION
.........................8O-43
PASSENGER AIRBAG ON/OFF SWITCH -
REMOVAL
..........................8O-43
PASSENGER SEAT SWITCH -
DESCRIPTION
.......................8N-15PASSENGER SEAT SWITCH - DIAGNOSIS
AND TESTING.......................8N-16
PASSENGER SEAT SWITCH -
INSTALLATION......................8N-16
PASSENGER SEAT SWITCH - OPERATION . 8N-15
PASSENGER SEAT SWITCH - REMOVAL . . . 8N-16
PATTERNS - DIAGNOSIS AND TESTING,
TIRE WEAR..........................22-8
PCM - DESCRIPTION...................8E-7
PCM - OPERATION...................8E-10
PCM INPUT - OPERATION, ASD SENSE.....8I-5
PCM OUTPUT - DESCRIPTION............8I-5
PCM OUTPUT - OPERATION............14-27
PCM OUTPUT - OPERATION.............8I-5
PCM/SKIM PROGRAMMING - STANDARD
PROCEDURE........................8E-14
PCV VALVE - 3.7L V-6/ 4.7L V-8 -
DIAGNOSIS AND TESTING.............25-20
PCV VALVE - DESCRIPTION............25-17
PCV VALVE - INSTALLATION............25-21
PCV VALVE - OPERATION..............25-19
PCV VALVE - REMOVAL...............25-21
PEDAL - DESCRIPTION.................5-28
PEDAL - INSTALLATION............5-28,5-42
PEDAL - INSTALLATION, ACCELERATOR . . . 14-21
PEDAL - OPERATION...................5-28
PEDAL - REMOVAL................5-28,5-42
PEDAL - REMOVAL, ACCELERATOR........14-21
PEDAL MOTOR - DESCRIPTION,
ADJUSTABLE..........................5-6
PEDAL MOTOR - INSTALLATION,
ADJUSTABLE..........................5-7
PEDAL MOTOR - REMOVAL,
ADJUSTABLE..........................5-7
PEDAL POSITION SENSOR -
DESCRIPTION, ACCELERATOR.....14-22,14-68
PEDAL POSITION SENSOR -
INSTALLATION, ACCELERATOR.....14-22,14-71
PEDAL POSITION SENSOR - OPERATION,
ACCELERATOR.................14-22,14-68
PEDAL POSITION SENSOR - REMOVAL,
ACCELERATOR.................14-22,14-68
PEDAL POSITION SWITCH -
DESCRIPTION, CLUTCH.................6-13
PEDAL POSITION SWITCH - DIAGNOSIS
AND TESTING, CLUTCH.................6-13
PEDAL POSITION SWITCH - OPERATION,
CLUTCH.............................6-13
PEDAL SWITCH - INSTALLATION,
ADJUSTABLE..........................5-6
PEDAL SWITCH - REMOVAL,
ADJUSTABLE..........................5-6
PER MILE, SPECIFICATIONS - TIRE
REVOLUTIONS.......................22-10
PERFORMANCE - DIAGNOSIS AND
TESTING, A/C........................24-3
PERFORMANCE - DIAGNOSIS AND
TESTING, ENGINE DIAGNOSIS . . . 9-183,9-4,9-90
PERFORMANCE TEST - DIAGNOSIS AND
TESTING, HEATER.....................24-6
PILOT BEARING - INSTALLATION.........6-12
PILOT BEARING - REMOVAL.............6-11
PINION GEAR/RING GEAR -
INSTALLATION....................3-51,3-77
PINION GEAR/RING GEAR - REMOVAL . 3-49,3-75
PINION GEAR/RING GEAR/TONE RING -
INSTALLATION.............3-108,3-137,3-164
PINION GEAR/RING GEAR/TONE RING -
REMOVAL................3-106,3-134,3-162
PINION SEAL - INSTALLATION . 3-126,3-154,3-45,
3-71,3-96
PINION SEAL - REMOVAL....3-126,3-153,3-44,
3-70,3-95
PIPE - INSPECTION, EXHAUST.......11-7,11-8
PISTON & CONNECTING ROD -
CLEANING.....................9-140,9-212
PISTON & CONNECTING ROD -
DESCRIPTION.........9-139,9-211,9-281,9-48
PISTON & CONNECTING ROD -
INSPECTION
...................9-140,9-213
PISTON & CONNECTING ROD -
INSTALLATION
..................9-140,9-213
PISTON & CONNECTING ROD -
REMOVAL
................9-139,9-212,9-281
PISTON AND CONNECTING ROD -
CLEANING
..........................9-282
PISTON FITTING - STANDARD
PROCEDURE
...............9-139,9-211,9-51
DRINDEX 23
Description Group-Page Description Group-Page Description Group-Page