(5) Verify operation of one-way check valve and
check it for leaks.
(a) Locate one-way check valve. The valve is
located in vacuum line between vacuum reservoir
and engine vacuum source. Disconnect vacuum
hoses (lines) at each end of valve.
(b) Connect a hand-operated vacuum pump to
reservoir end of check valve. Apply vacuum. Vac-
uum should not bleed off. If vacuum is being lost,
replace one-way check valve.
(c) Connect a hand-operated vacuum pump to
vacuum source end of check valve. Apply vacuum.
Vacuum should flow through valve. If vacuum is
not flowing, replace one-way check valve. Seal the
fitting at opposite end of valve with a finger and
apply vacuum. If vacuum will not hold, diaphragm
within check valve has ruptured. Replace valve.
5.7 Gas
Vacuum is not used for any part of the speed con-
trol system if equipped with a 5.7L V-8 engine.
5.9L Diesel Engine With Manual Trans.
Vacuum is not used for any part of the speed con-
trol system if equipped with a diesel engine and a
manual transmission.
5.9L Diesel Engines With Automatic Trans.
If equipped with a diesel powered engine and an
automatic transmission, an electric vacuum pump
and vacuum lines are used to supply vacuum to the
speed control servo. A vacuum reservoir is not used.
DIAGNOSIS AND TESTING - ROAD TEST
Perform a vehicle road test to verify reports of
speed control system malfunction. The road test
should include attention to the speedometer. Speed-ometer operation should be smooth and without flut-
ter at all speeds.
Flutter in the speedometer indicates a problem
which might cause surging in the speed control sys-
tem. The cause of any speedometer problems should
be corrected before proceeding. Refer to Instrument
Cluster for speedometer diagnosis.
If a road test verifies a system problem and the
speedometer operates properly, check for:
²A Diagnostic Trouble Code (DTC). If a DTC
exists, conduct tests per the Powertrain Diagnostic
Procedures service manual.
²A misadjusted brake (stop) lamp switch. This
could also cause an intermittent problem.
²Loose, damaged or corroded electrical connec-
tions at the servo (if used). Corrosion should be
removed from electrical terminals and a light coating
of Mopar MultiPurpose Grease, or equivalent,
applied.
²Leaking vacuum reservoir (if used).
²Loose or leaking vacuum hoses or connections (if
used).
²Defective one-way vacuum check valve (if used).
²Secure attachment of both ends of the speed con-
trol servo cable (if used).
²Smooth operation of throttle linkage (if used)
and throttle body air valve.
²Failed speed control servo (if used). Do the servo
vacuum test.
CAUTION: When test probing for voltage or conti-
nuity at electrical connectors, care must be taken
not to damage connector, terminals or seals. If
these components are damaged, intermittent or
complete system failure may occur.
SPECIFICATIONS
TORQUE - SPEED CONTROL
DESCRIPTION N-m Ft. Lbs. In. Lbs.
Servo Mounting Bracket-
to-Servo Nuts7-60
Servo Mounting Bracket-
to-Battery Tray Screws4-30
Speed Control Switch
Mounting Screws1.7 - 15
Vacuum Reservoir
Mounting Nuts3-20
DRSPEED CONTROL 8P - 3
SPEED CONTROL (Continued)
8W-02 COMPONENT INDEX
Component Page
A/C Compressor Clutch................. 8W-42
A/C Compressor Clutch Relay............ 8W-42
A/C Pressure Transducer................ 8W-42
A/C-Heater Control.................... 8W-42
Accelerator Pedal Position Sensor......... 8W-30
Adjustable Pedal Motor................. 8W-30
Adjustable Pedal Relay................. 8W-30
Adjustable Pedal Switch................ 8W-30
Airbag Control Module................. 8W-43
Airbag-Squibs........................ 8W-43
Airbag-Curtains....................... 8W-43
Airbag-Passenger On/Off Switch.......... 8W-43
Ambient Temperature Sensor............ 8W-49
Amplifier Audio....................... 8W-47
Ashtray Lamp........................ 8W-44
Auto Shut Down Relay................. 8W-30
Automatic Day/Night Mirror.......... 8W-49, 55
Auxiliary Battery..................... 8W-20
Backup Lamp Switch.................. 8W-51
Battery............................. 8W-20
Battery Temperature Sensor............. 8W-30
Blend Door Actuators.................. 8W-42
Blower Motor......................... 8W-42
Blower Motor Resistor Block............. 8W-42
Brake Fluid Level Switch............ 8W-34, 35
Brake Lamp Switch.................... 8W-33
Brake Transmission Shift Interlock
Solenoid........................... 8W-40
Camshaft Position Sensor............... 8W-30
Capacitor............................ 8W-30
Center High Mounted Stop Lamp-
Aftermarket........................ 8W-51
Center High Mounted Stop Lamp/Cargo
Lamp.......................... 8W-44, 51
Cigar Lighter Outlet................... 8W-41
Circuit Breaker....................... 8W-10
Clearance Lamps...................... 8W-50
Clockspring................. 8W-33, 41, 43, 47
Clutch Interlock Brake Switch........... 8W-21
Coil On Plugs........................ 8W-30
Compass/Mini-Trip Computer............ 8W-49
Condenser Fan....................... 8W-42
Condenser Fan Relay.................. 8W-42
Controller Antilock Brake............ 8W-34, 35
Crankshaft Position Sensor.............. 8W-30
Cylinder Lock Switch-Driver............. 8W-61
Data Link Connector................... 8W-18
Data Link Connector-Engine............. 8W-18
Dome Lamp....................... 8W-44, 49
Door Ajar Switches.................... 8W-40
Door Lock Motor/Ajar Switches........ 8W-40, 61
Door Lock Switch-Passenger............. 8W-61Component Page
Door Module................... 8W-60, 61, 62
EGR Solenoid........................ 8W-30
Electric Backlight..................... 8W-48
Electric Brake Provision................ 8W-54
Electronic Throttle Control Module........ 8W-30
Engine Control Module................. 8W-30
Engine Coolant Temperature Sensor....... 8W-30
Engine Oil Pressure Switch.............. 8W-30
EVAP/Purge Solenoid.................. 8W-30
Evaporator Temperature Sensor.......... 8W-42
Fender Lamps........................ 8W-51
Fog Lamp Relay...................... 8W-50
Fog Lamps.......................... 8W-50
Front Control Module.................. 8W-10
Fuel Control Actuator.................. 8W-30
Fuel Heater.......................... 8W-30
Fuel Heater Relay..................... 8W-30
Fuel Injector Packs.................... 8W-30
Fuel Injectors........................ 8W-30
Fuel Pump Module.................... 8W-30
Fuel Pump Motor..................... 8W-30
Fuel Pump Relay...................... 8W-30
Fuses............................ 8W-10, 33
Fusible Link......................... 8W-10
Generator........................... 8W-20
Glove Box Lamp And Switch............. 8W-44
Grounds............................ 8W-15
Hands Free Module.................... 8W-55
Headlamp Switch.................. 8W-40, 50
Headlamps.......................... 8W-50
Heated Mirror Relay................... 8W-62
Heated Seat Cushions.................. 8W-63
Horn Relay.......................... 8W-41
Horn Switch......................... 8W-41
Horn-High Note....................... 8W-41
Horn-Low Note....................... 8W-41
Idle Air Control Motor.................. 8W-30
Ignition Switch....................... 8W-10
Inlet Air Temperature Sensor............ 8W-30
Input Speed Sensor.................... 8W-31
Instrument Cluster.................... 8W-40
Intake Air Heater Relays............... 8W-30
Intake Air Temperature Sensor........... 8W-30
Intake Air Temperature/Manifold Absolute
Pressure Sensor..................... 8W-30
Integrated Power Module............... 8W-10
Knock Sensosr........................ 8W-30
License Lamps....................... 8W-51
Lift Pump Motor...................... 8W-30
Line Pressure Sensor................ 8W-30, 31
Lumbar Motors....................... 8W-63
Lumbar Switch....................... 8W-63
DR8W-02 COMPONENT INDEX 8W - 02 - 1
8W-15 GROUND DISTRIBUTION
Component Page
A/C Compressor Clutch................ 8W-15-5, 8
A/C-Heater Control.................. 8W-15-9, 12
Adjustable Pedal Switch................ 8W-15-12
Airbag Control Module................. 8W-15-15
Amplifier Audio...................... 8W-15-11
Ashtray Lamp....................... 8W-15-11
Automatic Day/Night Mirror.............. 8W-15-9
Auxiliary Battery...................... 8W-15-7
Battery............................. 8W-15-7
Brake Lamp Switch.................... 8W-15-9
Brake Transmission Shift Interlock Solenoid . . 8W-15-14
Center High Mounted Stop Lamp/Cargo Lamp . 8W-15-14
Cigar Lighter Outlet................... 8W-15-12
Clearance Lamp No. 1.................. 8W-15-13
Clearance Lamp No. 2.................. 8W-15-13
Clearance Lamp No. 3.................. 8W-15-13
Clearance Lamp No. 4.................. 8W-15-13
Clearance Lamp No. 5.................. 8W-15-13
Clockspring......................... 8W-15-10
Clutch Interlock Brake Switch............. 8W-15-3
Compass/Mini-Trip Computer.............. 8W-15-9
Condenser Fan........................ 8W-15-4
Cylinder Lock Switch-Driver............. 8W-15-17
Data Link Connector.................... 8W-15-9
Data Link Connector-Engine.............. 8W-15-8
Dome Lamp......................... 8W-15-14
Door Ajar Switch-Driver................ 8W-15-17
Door Ajar Switch-Left Rear.............. 8W-15-16
Door Ajar Switch-Passenger.............. 8W-15-17
Door Ajar Switch-Right Rear............. 8W-15-16
Door Lock Motor/Ajar Switch-Driver........ 8W-15-17
Door Lock Motor/Ajar Switch-Left Rear...... 8W-15-16
Door Lock Motor/Ajar Switch-Passenger..... 8W-15-17
Door Lock Motor/Ajar Switch-Right Rear..... 8W-15-16
Door Lock Switch-Passenger.............. 8W-15-17
Driver Door Module................... 8W-15-18
EGR Solenoid......................... 8W-15-5
Electric Brake Provision................. 8W-15-4
Engine Control Module.................. 8W-15-8
Fender Lamp-Front Left................. 8W-15-2
Fender Lamp-Front Right................ 8W-15-2
Fender Lamp-Rear Left.................. 8W-15-2
Fender Lamp-Rear Right................. 8W-15-2
Fog Lamp-Left........................ 8W-15-3
Fog Lamp-Right....................... 8W-15-3
Fuel Heater.......................... 8W-15-8
Fuel Pump Module..................... 8W-15-4
G100............................... 8W-15-7
G101............................... 8W-15-7
G102............................... 8W-15-7
G104.......................... 8W-15-3, 4, 15
G105............................... 8W-15-7
G107............................. 8W-15-5, 6
G108............................... 8W-15-7
G109............................... 8W-15-7
G114............................... 8W-15-8
G120............................... 8W-15-8
G201............................ 8W-15-9, 10Component Page
G202......................... 8W-15-11, 12, 14
G204.............................. 8W-15-15
G301.............................. 8W-15-16
G302.............................. 8W-15-18
Generator.......................... 8W-15-6, 8
Glove Box Lamp And Switch............. 8W-15-12
Hands Free Module.................... 8W-15-11
Headlamp Switch..................... 8W-15-14
Headlamp-Left........................ 8W-15-3
Headlamp-Right....................... 8W-15-7
Heated Seat Cushion-Driver.............. 8W-15-18
Heated Seat Cushion-Passenger........... 8W-15-19
Heated Seat Switch-Driver............... 8W-15-12
Heated Seat Switch-Passenger............ 8W-15-12
Horn-High Note....................... 8W-15-4
Horn-Low Note........................ 8W-15-4
Ignition Switch....................... 8W-15-10
Instrument Cluster................. 8W-15-10, 14
Intake Air Heater Relay No. 1............. 8W-15-7
Intake Air Heater Relay No. 2............. 8W-15-7
Integrated Power Module............... 8W-15-3, 4
License Lamp-Left..................... 8W-15-2
License Lamp-Right.................... 8W-15-2
Lift Pump Motor....................... 8W-15-8
Natural Vacuum Leak Detection Assembly..... 8W-15-6
Overhead Map/Reading Lamp............ 8W-15-14
Oxygen Sensor 1/1 Upstream.............. 8W-15-6
Oxygen Sensor 1/2 Downstream............ 8W-15-6
Oxygen Sensor 2/1 Upstream.............. 8W-15-6
Oxygen Sensor 2/2 Downstream............ 8W-15-6
Park/Turn Signal Lamp-Left Front.......... 8W-15-4
Park/Turn Signal Lamp-Right Front......... 8W-15-7
Passenger Lumbar Switch............... 8W-15-19
Power Mirror-Left..................... 8W-15-18
Power Mirror-Right.................... 8W-15-18
Power Outlet........................ 8W-15-12
Power Outlet-Console................ 8W-15-15, 19
Power Seat Switch-Driver............... 8W-15-18
Power Seat Switch-Passenger............. 8W-15-19
Power Steering Pressure Switch............ 8W-15-5
Powertrain Control Module............. 8W-15-5, 6
Radio.............................. 8W-15-11
Seat Belt Switch-Driver................. 8W-15-16
Seat Heater Interface Module............. 8W-15-16
Sentry Key Immobilizer Module........... 8W-15-10
Speed Control Servo.................... 8W-15-3
Tail/Stop/Turn Signal Lamp-Left........... 8W-15-2
Tail/Stop/Turn Signal Lamp-Right.......... 8W-15-2
Tailgate Lamp........................ 8W-15-2
Tow/Haul Overdrive Switch............... 8W-15-9
Trailer Tow Connector................... 8W-15-4
Trailer Tow Connector-Add On............. 8W-15-4
Transfer Case Control Module............ 8W-15-15
Transfer Case Selector Switch........... 8W-15-4, 15
Vacuum Pump........................ 8W-15-7
Washer Fluid Level Switch.............. 8W-15-3, 7
Washer Pump Motor-Front............... 8W-15-7
Wiper Motor-Front..................... 8W-15-4
DR8W-15 GROUND DISTRIBUTION 8W - 15 - 1
8W-44 INTERIOR LIGHTING
Component Page
Ashtray Lamp...................... 8W-44-4
Center High Mounted Stop Lamp/Cargo
Lamp........................... 8W-44-2
Dome Lamp........................ 8W-44-2
Door Ajar Switch-Driver............... 8W-44-3
Door Ajar Switch-Left Rear............ 8W-44-3
Door Ajar Switch-Passenger............ 8W-44-4
Door Ajar Switch-Right Rear........... 8W-44-4
Door Lock Motor/Ajar Switch-Driver..... 8W-44-3
Door Lock Motor/Ajar Switch-Left Rear . . . 8W-44-3
Door Lock Motor/Ajar Switch-Passenger . . 8W-44-4
Door Lock Motor/Ajar Switch-Right Rear . . 8W-44-4Component Page
Fuse 15............................ 8W-44-4
Fuse 32............................ 8W-44-4
Fuse 51............................ 8W-44-3
G104.............................. 8W-44-3
G202............................ 8W-44-2, 4
Glove Box Lamp And Switch........... 8W-44-2
Instrument Cluster............... 8W-44-2, 3, 4
Integrated Power Module............ 8W-44-3, 4
Overhead Map/Reading Lamp.......... 8W-44-2
Park Lamp Relay.................... 8W-44-4
Underhood Lamp.................... 8W-44-3
DR8W-44 INTERIOR LIGHTING 8W - 44 - 1
Component Page
C315............................. 8W-80-39
C316 (Heated Seats)................. 8W-80-39
C316............................. 8W-80-40
C319............................. 8W-80-40
C319............................. 8W-80-40
C320............................. 8W-80-40
C320............................. 8W-80-41
C322 (Except Heated Seats)........... 8W-80-41
C322............................. 8W-80-41
C323 (Except Heated Seats)........... 8W-80-42
C323 (Except Heated Seats)........... 8W-80-42
C323 (Heated Seats)................. 8W-80-42
C323 (Heated Seats)................. 8W-80-43
C327 (Dual Rear Wheels)............. 8W-80-43
C327 (Dual Rear Wheels)............. 8W-80-43
C328 (Dual Rear Wheels)............. 8W-80-43
C328 (Dual Rear Wheels)............. 8W-80-44
Camshaft Position Sensor (NGC)....... 8W-80-44
Camshaft Position Sensor (Diesel)...... 8W-80-44
Capacitor (3.7L/4.7L)................ 8W-80-44
Center High Mounted Stop Lamp/cargo
Lamp.......................... 8W-80-45
Cigar Lighter Outlet................. 8W-80-45
Clearance Lamp No. 1 (Heavy Duty).... 8W-80-45
Clearance Lamp No. 2 (Heavy Duty).... 8W-80-45
Clearance Lamp No. 3 (Heavy Duty).... 8W-80-46
Clearance Lamp No. 4 (Heavy Duty).... 8W-80-46
Clearance Lamp No. 5 (Heavy Duty).... 8W-80-46
Clockspring C1..................... 8W-80-46
Clockspring C2..................... 8W-80-47
Clockspring C3..................... 8W-80-47
Clockspring C4..................... 8W-80-47
Clutch Interlock Brake Switch......... 8W-80-47
Coil On Plug No. 1 (3.7L/4.7L)......... 8W-80-47
Coil On Plug No. 1 (5.7L)............. 8W-80-48
Coil On Plug No. 2 (3.7L/4.7L)......... 8W-80-48
Coil On Plug No. 2 (5.7L)............. 8W-80-48
Coil On Plug No. 3 (3.7L/4.7L)......... 8W-80-48
Coil On Plug No. 3 (5.7L)............. 8W-80-49
Coil On Plug No. 4 (3.7L/4.7L)......... 8W-80-49
Coil On Plug No. 4 (5.7L)............. 8W-80-49
Coil On Plug No. 5 (3.7L/4.7L)......... 8W-80-49
Coil On Plug No. 5 (5.7L)............. 8W-80-50
Coil On Plug No. 6 (3.7L/4.7L)......... 8W-80-50
Coil On Plug No. 6 (5.7L)............. 8W-80-50
Coil On Plug No. 7 (4.7L)............. 8W-80-50
Coil On Plug No. 7 (5.7L)............. 8W-80-51
Coil On Plug No. 8 (4.7L)............. 8W-80-51
Coil On Plug No. 8 (5.7L)............. 8W-80-51
Compass/Mini-Trip Computer (Except
Base).......................... 8W-80-51
Condenser Fan (NGC)............... 8W-80-52
Controller Anitlock Brake C1.......... 8W-80-52
Controller Antilock Brake C2 (ABS)..... 8W-80-52Component Page
Crankshaft Position Sensor (3.7L)...... 8W-80-52
Crankshaft Position Sensor (4.7L)...... 8W-80-53
Crankshaft Position Sensor (5.7L)...... 8W-80-53
Crankshaft Position Sensor (Diesel)..... 8W-80-53
Cylinder Lock Switch-Driver (Premium) . . 8W-80-53
Data Link Connector................ 8W-80-53
Data Link Connector-Engine (Diesel).... 8W-80-54
Dome Lamp....................... 8W-80-54
Door Ajar Switch-Driver.............. 8W-80-54
Door Ajar Switch-Left Rear........... 8W-80-54
Door Ajar Switch-Passenger........... 8W-80-55
Door Ajar Switch-Right Rear.......... 8W-80-55
Door Lock Motor/Ajar Switch-Driver.... 8W-80-55
Door Lock Motor/Ajar Switch-Left Rear . . 8W-80-55
Door Lock Motor/Ajar Switch-Passenger . 8W-80-56
Door Lock Motor/Ajar Switch-Right Rear . 8W-80-56
Door Lock Switch-Passenger........... 8W-80-56
Driver Blend Door Actuator (Dual Zone) . 8W-80-56
Driver Door Module C1.............. 8W-80-57
Driver Door Module C2.............. 8W-80-57
EGR Solenoid (4.7L/5.7L)............. 8W-80-57
Electric Brake Provision.............. 8W-80-58
Electric Throttle Control Module....... 8W-80-58
Engine Control Module C1 (Diesel)..... 8W-80-58
Engine Control Module C2 (Diesel)..... 8W-80-60
Engine Coolant Temperature Sensor
(Diesel)......................... 8W-80-61
Engine Coolant Temperature Sensor
(Gas)........................... 8W-80-61
Engine Oil Pressure Switch........... 8W-80-61
EVAP/Purge Solenoid (NGC).......... 8W-80-61
Evaporator Temperature Sensor........ 8W-80-62
Fender Lamp-Front Left (Dual Rear
Wheels)......................... 8W-80-62
Fender Lamp-Front Right (Dual Rear
Wheels)......................... 8W-80-62
Fender Lamp-Rear Left (Dual Rear
Wheels)......................... 8W-80-62
Fender Lamp-Rear Right (Dual Rear
Wheels)......................... 8W-80-62
Fog Lamp-Left..................... 8W-80-63
Fog Lamp-Right.................... 8W-80-63
Fuel Control Actuator (Diesel)......... 8W-80-63
Fuel Heater (Diesel)................. 8W-80-63
Fuel Injector No. 1 (Gas)............. 8W-80-63
Fuel Injector No. 2 (Gas)............. 8W-80-64
Fuel Injector No. 3 (Gas)............. 8W-80-64
Fuel Injector No. 4 (Gas)............. 8W-80-64
Fuel Injector No. 5 (Gas)............. 8W-80-64
Fuel Injector No. 6 (Gas)............. 8W-80-65
Fuel Injector No. 7 (Gas)............. 8W-80-65
Fuel Injector No. 8 (Gas)............. 8W-80-65
Fuel Injector Pack No. 1 (Diesel)....... 8W-80-65
Fuel Injector Pack No. 2 (Diesel)....... 8W-80-66
Fuel Injector Pack No. 3 (Diesel)....... 8W-80-66
8W - 80 - 2 8W-80 CONNECTOR PIN-OUTSDR
HEADLINER
REMOVAL
(1) Remove the a-pillar trim. (Refer to 23 - BODY/
INTERIOR/A-PILLAR TRIM - REMOVAL)
(2) Remove the upper b-pillar trim. (Refer to 23 -
BODY/INTERIOR/B-PILLAR UPPER TRIM -
REMOVAL)
(3) Remove the upper c-pillar trim, if equipped.
(Refer to 23 - BODY/INTERIOR/C-PILLAR TRIM -
REMOVAL)
(4) Remove the coat hooks. (Refer to 23 - BODY/
INTERIOR/COAT HOOK - REMOVAL)
(5) Disconnect the headliner harness electrical con-
nector at the left a-pillar.
(6) Remove the dome lamp. (Refer to 8 - ELEC-
TRICAL/LAMPS/LIGHTING - INTERIOR/DOME
LAMP - REMOVAL)
(7) Remove the overhead console. (Refer to 8 -
ELECTRICAL/OVERHEAD CONSOLE - REMOVAL)
(8) Remove the sun visors. (Refer to 23 - BODY/
INTERIOR/SUN VISOR - REMOVAL)
(9) Remove the sun visor supports. (Refer to 23 -
BODY/INTERIOR/SUN VISOR SUPPORT -
REMOVAL)
(10) Lower the headliner and disconnect the center
high mounted stop light.
(11) Lower the front of the headliner down to the
floor just in front of the instrument panel and
remove through the passenger door.
INSTALLATION
(1) Install the headliner into the vehicle through
the passenger door.
(2) Raise the headliner and insert the right side
above right side pillar trim pieces.
(3) Connect the center high mounted stop light
electrical connector.
(4) Install the sun visor supports. (Refer to 23 -
BODY/INTERIOR/SUN VISOR SUPPORT - INSTAL-
LATION)
(5) Install the coat hooks. (Refer to 23 - BODY/IN-
TERIOR/COAT HOOK - INSTALLATION)
(6) Install the sun visors. (Refer to 23 - BODY/IN-
TERIOR/SUN VISOR - INSTALLATION)
(7) Install the overhead console. (Refer to 8 -
ELECTRICAL/OVERHEAD CONSOLE - INSTALLA-
TION)
(8) Install the dome lamp. (Refer to 8 - ELECTRI-
CAL/LAMPS/LIGHTING - INTERIOR/DOME LAMP
- INSTALLATION)
(9) Connect the headliner harness electrical con-
nector at the left a-pillar.
(10) Install the upper c-pillar trim, if equipped.
(Refer to 23 - BODY/INTERIOR/C-PILLAR TRIM -
INSTALLATION)(11) Install the upper b-pillar trim. (Refer to 23 -
BODY/INTERIOR/B-PILLAR UPPER TRIM -
INSTALLATION)
(12) Install the upper a-pillar trim. (Refer to 23 -
BODY/INTERIOR/A-PILLAR TRIM - INSTALLA-
TION)
B-PILLAR GRAB HANDLE
REMOVAL
(1) Open the trim plugs and remove the bolts. (Fig.
14)
(2) Remove the grab handle.
INSTALLATION
(1) Install the grab handle and install the bolts.
(2) Tighten the bolts to 6 N´m (55 in. lbs.) and
install the trim plugs.
REAR CAB BACK PANEL TRIM
REMOVAL
(1) Remove the child seat tethers, if equipped.
(Refer to 8 - ELECTRICAL/RESTRAINTS/CHILD
TETHER - REMOVAL)
(2) Remove the screws and remove the utility
hooks/bin latch, if equipped. (Fig. 15)
Fig. 14 GRAB HANDLE
1 - GRAB HANDLE
2 - TRIM PLUGS
3 - BOLTS
23 - 68 INTERIORDR
DIAGNOSIS AND TESTING - A/C ORIFICE TUBE
WARNING: THE LIQUID LINE BETWEEN THE CON-
DENSER OUTLET AND THE A/C ORIFICE TUBE
CAN BECOME HOT ENOUGH TO BURN THE SKIN.
USE EXTREME CAUTION WHEN PERFORMING THE
FOLLOWING TEST.
NOTE: The A/C orifice tube can be checked for
proper operation using the following procedure.
However, the A/C orifice tube is only serviced as a
part of the liquid line. If the results of this test indi-
cate that the A/C orifice tube is obstructed or miss-
ing, the liquid line must be replaced.
(1) Confirm that the refrigerant system is properly
charged. (Refer to 24 - HEATING & AIR CONDI-
TIONING - DIAGNOSIS AND TESTING - A/C PER-
FORMANCE)
(2) Start the engine. Turn on the air conditioning
system and confirm that the compressor clutch is
engaged.
(3) Allow the air conditioning system to operate for
five minutes.
(4) Lightly and cautiously touch the liquid line
near the condenser outlet at the front of the engine
compartment. The liquid line should be hot to the
touch.
(5) Touch the liquid line near the evaporator inlet
at the rear of the engine compartment. The liquid
line should be cold to the touch.
(6) If there is a distinct temperature differential
between the two ends of the liquid line, the A/C ori-
fice tube is in good condition. If there is little or no
detectable temperature differential between the two
ends of the liquid line, the A/C orifice tube is
obstructed or missing and the liquid line must be
replaced.
ACCUMULATOR
DESCRIPTION
The accumulator (Fig. 21) is mounted in the engine
compartment between the evaporator outlet and the
compressor suction port. An integral mounting
bracket is used to secure the accumulator to the dash
panel.
The accumulator cannot be repaired and, if faulty
or damaged, it must be replaced. The rubber O-rings
are available for service replacement.
OPERATION
Refrigerant enters the accumulator canister as a
low pressure vapor through the inlet tube. Any liq-
uid, oil-laden refrigerant falls to the bottom of thecanister, which acts as a separator. A desiccant bag is
mounted inside the accumulator canister to absorb
any moisture which may have entered and become
trapped within the refrigerant system.
REMOVAL
WARNING: REVIEW THE WARNINGS AND CAU-
TIONS IN THE FRONT OF THIS SECTION BEFORE
PERFORMING THE FOLLOWING OPERATION (Refer
to 24 - HEATING & AIR CONDITIONING/PLUMBING -
WARNING) and (Refer to 24 - HEATING & AIR CON-
DITIONING/PLUMBING - CAUTION).
(1) Disconnect and isolate the battery negative
cable.
(2) Recover the refrigerant from the refrigerant
system (Refer to 24 - HEATING & AIR CONDITION-
Fig. 21 Accumulator - Typical
1 - A/C LOW PRESSURE SWITCH (IF EQUIPPED)
2 - PRESSURE SWITCH FITTING
3 - OUTLET TO COMPRESSOR
4 - ANTI-SIPHON HOLE
5 - DESICCANT BAG
6 - OIL RETURN ORIFICE FILTER
7 - VAPOR RETURN TUBE
8 - ACCUMULATOR DOME
9 - O-RING SEAL
10 - INLET FROM EVAPORATOR
DRPLUMBING 24 - 61
A/C ORIFICE TUBE (Continued)
INTAKE AIR HEATER - OPERATION.......14-80
INTAKE AIR HEATER - REMOVAL........14-80
INTAKE AIR HEATER RELAY -
DESCRIPTION.......................14-82
INTAKE AIR HEATER RELAY -
INSTALLATION.......................14-82
INTAKE AIR HEATER RELAY -
OPERATION.........................14-82
INTAKE AIR HEATER RELAY - REMOVAL . . 14-82
INTAKE AIR TEMPERATURE SENSOR -
DESCRIPTION.......................14-30
INTAKE AIR TEMPERATURE SENSOR -
INSTALLATION.......................14-31
INTAKE AIR TEMPERATURE SENSOR -
OPERATION.........................14-30
INTAKE AIR TEMPERATURE SENSOR -
REMOVAL..........................14-30
INTAKE AIR TEMPERATURE SENSOR/
MAP SENSOR - DESCRIPTION..........14-82
INTAKE AIR TEMPERATURE SENSOR/
MAP SENSOR - INSTALLATION..........14-82
INTAKE AIR TEMPERATURE SENSOR/
MAP SENSOR - OPERATION............14-82
INTAKE AIR TEMPERATURE SENSOR/
MAP SENSOR - REMOVAL.............14-82
INTAKE MANIFOLD - CLEANING....9-160,9-226,
9-297
INTAKE MANIFOLD - DESCRIPTION . 9-159,9-225,
9-72
INTAKE MANIFOLD - INSPECTION . . 9-160,9-226,
9-297
INTAKE MANIFOLD - INSTALLATION.....9-160,
9-226,9-298,9-73
INTAKE MANIFOLD - REMOVAL....9-159,9-226,
9-297,9-73
INTAKE MANIFOLD LEAKAGE -
DIAGNOSIS AND TESTING........9-159,9-225
INTAKE MANIFOLD LEAKS - DIAGNOSIS
AND TESTING........................9-72
INTAKE SYSTEM - INSTALLATION, AIR....9-199
INTAKE SYSTEM - REMOVAL, AIR.......9-199
INTAKE/EXHAUST VALVES & SEATS -
DESCRIPTION..............9-123,9-256,9-28
INTAKE/EXHAUST VALVES & SEATS -
INSTALLATION...................9-124,9-30
INTAKE/EXHAUST VALVES & SEATS -
REMOVAL......................9-124,9-29
INTEGRATED POWER MODULE -
DESCRIPTION.....................8W-97-3
INTEGRATED POWER MODULE -
INSTALLATION....................8W-97-4
INTEGRATED POWER MODULE -
OPERATION.......................8W-97-3
INTEGRATED POWER MODULE -
REMOVAL........................8W-97-3
INTERIOR - CAUTION.................23-62
INTERLOCK - ADJUSTMENTS, BRAKE
TRANSMISSION SHIFT.........21-196,21-365
INTERLOCK - DIAGNOSIS AND TESTING,
BRAKE TRANSMISSION SHIFT . . . 21-196,21-364
INTERLOCK SYSTEM - DESCRIPTION,
BRAKE TRANSMISSION SHIFT . . . 21-196,21-364
INTERLOCK SYSTEM - OPERATION,
BRAKE TRANSMISSION SHIFT . . . 21-196,21-364
INTERNATIONAL SYMBOLS -
DESCRIPTION......................Intro.-5
INVERTED FLARING - STANDARD
PROCEDURE, DOUBLE.................5-10
IOD FUSE - DESCRIPTION...........8W-97-6
IOD FUSE - INSTALLATION...........8W-97-7
IOD FUSE - OPERATION.............8W-97-6
IOD FUSE - REMOVAL..............8W-97-7
ISO FLARING - STANDARD PROCEDURE
. . . 5-11
ISOLATORS - INSTALLATION, BODY
......23-37
ISOLATORS - REMOVAL, BODY
.........23-36
JOINT - DIAGNOSIS AND TESTING,
LOWER BALL
....................2-19,2-34
JOINT - DIAGNOSIS AND TESTING,
UPPER BALL
.....................2-27,2-36
JOINT - INSTALLATION, LOWER BALL
. 2-20,2-35
JOINT - INSTALLATION, UPPER BALL
.....2-36
JOINT - REMOVAL, LOWER BALL
.....2-19,2-35
JOINT - REMOVAL, UPPER BALL
.........2-36
JOINT-INNER - INSTALLATION, CV
........3-25
JOINT-INNER - REMOVAL, CV
............3-25
JOINT-OUTER - INSTALLATION, CV
........3-23
JOINT-OUTER - REMOVAL, CV
...........3-22JOINTS - ASSEMBLY, DOUBLE CARDAN
UNIVERSAL..........................3-17
JOINTS - DISASSEMBLY, DOUBLE
CARDAN UNIVERSAL..................3-16
JOUNCE BUMPER - INSTALLATION.......2-43
JOUNCE BUMPER - REMOVAL...........2-43
JOURNAL CLEARANCE - STANDARD
PROCEDURE, CONNECTING ROD
BEARING AND CRANKSHAFT...........9-272
JUMP STARTING - STANDARD
PROCEDURE.........................0-19
JUNCTION BLOCK - INSTALLATION,
BRAKE..............................5-24
JUNCTION BLOCK - REMOVAL, BRAKE....5-24
KEY CYLINDER - INSTALLATION.........19-12
KEY CYLINDER - REMOVAL............19-12
KEY IMMOBILIZER MODULE -
DESCRIPTION, SENTRY................8E-13
KEY IMMOBILIZER MODULE -
INSTALLATION, SENTRY...............8E-15
KEY IMMOBILIZER MODULE -
OPERATION, SENTRY.................8E-13
KEY IMMOBILIZER MODULE - REMOVAL,
SENTRY............................8E-15
KEY IMMOBILIZER MODULE (SKIM) -
DESCRIPTION, SENTRY................8Q-1
KEY IMMOBILIZER MODULE (SKIM) -
OPERATION, SENTRY..................8Q-2
KEY IMMOBILIZER SYSTEM INDICATOR
LAMP - DESCRIPTION, SENTRY..........8Q-5
KEY IMMOBILIZER SYSTEM INDICATOR
LAMP - OPERATION, SENTRY...........8Q-5
KEY IMMOBILIZER SYSTEM
INITIALIZATION, STANDARD
PROCEDURE - SENTRY................8Q-3
KEY IMMOBILIZER SYSTEM (SKIS) -
DESCRIPTION, SENTRY................8Q-1
KEY IMMOBILIZER SYSTEM (SKIS) -
OPERATION, SENTRY..................8Q-2
KEY IMMOBILIZER SYSTEM
TRANSPONDER PROGRAMMING,
STANDARD PROCEDURE - SENTRY.......8Q-4
KEY LOCK CYLINDER - DIAGNOSIS AND
TESTING, IGNITION SWITCH............19-11
KEY-IN IGNITION SWITCH -
DESCRIPTION.......................19-11
KEYLESS ENTRY MODULE -
DESCRIPTION, REMOTE................8N-7
KEYLESS ENTRY MODULE - DIAGNOSIS
AND TESTING, REMOTE................8N-7
KEYLESS ENTRY MODULE -
INSTALLATION, REMOTE...............8N-8
KEYLESS ENTRY MODULE - OPERATION,
REMOTE............................8N-7
KEYLESS ENTRY MODULE - REMOVAL,
REMOTE............................8N-7
KEYLESS ENTRY TRANSMITTER -
DIAGNOSIS AND TESTING, REMOTE......8N-8
KEYLESS ENTRY TRANSMITTER -
SPECIFICATIONS, REMOTE..............8N-9
KNOB RELEASE - INSTALLATION, TILT
LEVER.............................19-16
KNOB RELEASE - REMOVAL, TILT LEVER . . 19-16
KNOCK SENSOR - DESCRIPTION.........8I-14
KNOCK SENSOR - INSTALLATION........8I-15
KNOCK SENSOR - OPERATION..........8I-14
KNOCK SENSOR - REMOVAL............8I-15
KNUCKLE - DESCRIPTION...............2-18
KNUCKLE - INSTALLATION..........2-19,2-37
KNUCKLE - OPERATION................2-18
KNUCKLE - REMOVAL..............2-18,2-37
LABEL - DESCRIPTION, VEHICLE
CERTIFICATION....................Intro.-11
LAMP - DESCRIPTION, DOME...........8L-26
LAMP - DESCRIPTION, READING........8L-28
LAMP - DESCRIPTION, SENTRY KEY
IMMOBILIZER SYSTEM INDICATOR.......8Q-5
LAMP - INSTALLATION, CAB CLEARANCE . 8L-12
LAMP - INSTALLATION, CENTER HIGH
MOUNTED STOP.....................8L-11
LAMP - INSTALLATION, DOME..........8L-26
LAMP - INSTALLATION, FENDER
MARKER
...........................8L-18
LAMP - INSTALLATION, FOG
............8L-12
LAMP - INSTALLATION, LICENSE PLATE
. . 8L-17
LAMP - INSTALLATION, PARK/TURN
SIGNAL
............................8L-21
LAMP - INSTALLATION, READING
........8L-29LAMP - INSTALLATION, TAILGATE
MARKER...........................8L-18
LAMP - INSTALLATION, UNDERHOOD....8L-25
LAMP - OPERATION, DOME............8L-26
LAMP - OPERATION, READING..........8L-28
LAMP - OPERATION, SENTRY KEY
IMMOBILIZER SYSTEM INDICATOR.......8Q-5
LAMP - REMOVAL, CAB CLEARANCE.....8L-11
LAMP - REMOVAL, CENTER HIGH
MOUNTED STOP.....................8L-11
LAMP - REMOVAL, DOME..............8L-26
LAMP - REMOVAL, FENDER MARKER....8L-17
LAMP - REMOVAL, FOG...............8L-12
LAMP - REMOVAL, LICENSE PLATE......8L-17
LAMP - REMOVAL, PARK/TURN SIGNAL . . 8L-21
LAMP - REMOVAL, READING...........8L-28
LAMP - REMOVAL, TAILGATE MARKER . . . 8L-18
LAMP - REMOVAL, UNDERHOOD........8L-25
LAMP INDICATOR - DESCRIPTION,
CARGO.............................8J-20
LAMP INDICATOR - OPERATION, CARGO . . 8J-20
LAMP (MIL) - DESCRIPTION,
MALFUNCTION INDICATOR.............8J-31
LAMP (MIL) - OPERATION,
MALFUNCTION INDICATOR.............8J-31
LAMP OUT INDICATOR - DESCRIPTION . . . 8J-29
LAMP OUT INDICATOR - OPERATION.....8J-29
LAMP RELAY - DESCRIPTION, FOG......8L-12
LAMP RELAY - DESCRIPTION, PARK.....8L-20
LAMP RELAY - DIAGNOSIS AND
TESTING, PARK......................8L-20
LAMP RELAY - INSTALLATION, FOG......8L-13
LAMP RELAY - INSTALLATION, PARK.....8L-21
LAMP RELAY - OPERATION, FOG........8L-13
LAMP RELAY - OPERATION, PARK.......8L-20
LAMP RELAY - REMOVAL, FOG.........8L-13
LAMP RELAY - REMOVAL, PARK........8L-21
LAMP REPLACEMENT - STANDARD
PROCEDURE, MODULE................8M-3
LAMP REPLACEMENT - STANDARD
PROCEDURE, READING/COURTESY.......8M-3
LAMP SWITCH - DESCRIPTION, BACKUP . . . 8L-8
LAMP SWITCH - DESCRIPTION, BRAKE....8L-9
LAMP SWITCH - DIAGNOSIS AND
TESTING, BACKUP.....................8L-8
LAMP SWITCH - DIAGNOSIS AND
TESTING, BRAKE.....................8L-10
LAMP SWITCH - INSTALLATION, BRAKE . . 8L-11
LAMP SWITCH - OPERATION, BACKUP....8L-8
LAMP SWITCH - OPERATION, BRAKE......8L-9
LAMP SWITCH - REMOVAL, BRAKE......8L-10
LAMP UNIT - INSTALLATION, CENTER
HIGH MOUNTED STOP................8L-11
LAMP UNIT - INSTALLATION, LICENSE
PLATE .............................8L-17
LAMP UNIT - INSTALLATION,
UNDERHOOD........................8L-25
LAMP UNIT - REMOVAL, CENTER HIGH
MOUNTED STOP.....................8L-11
LAMP UNIT - REMOVAL, LICENSE PLATE . . 8L-17
LAMP UNIT - REMOVAL, UNDERHOOD . . . 8L-25
LAMPS, SPECIFICATIONS - EXTERIOR.....8L-7
LAMPS/LIGHTING - EXTERIOR -
DESCRIPTION........................8L-2
LAMPS/LIGHTING - EXTERIOR -
DIAGNOSIS AND TESTING..............8L-3
LAMPS/LIGHTING - EXTERIOR -
OPERATION..........................8L-2
LAMP/SWITCH - INSTALLATION, GLOVE
BOX ...............................8L-28
LAMP/SWITCH - REMOVAL, GLOVE BOX . . 8L-27
LASH ADJUSTER - DIAGNOSIS AND
TESTING, HYDRAULIC.............9-125,9-32
LASH ADJUSTMENT AND VERIFICATION
- STANDARD PROCEDURE, VALVE.......9-259
LATCH - INSTALLATION.....23-16,23-23,23-32,
23-47
LATCH - INSTALLATION, GLOVE BOX.....23-52
LATCH - INSTALLATION, UNDER SEAT
STORAGE BIN.......................23-80
LATCH - REMOVAL
....23-16,23-23,23-32,23-47
LATCH - REMOVAL, GLOVE BOX
.........23-52
LATCH - REMOVAL, UNDER SEAT
STORAGE BIN
.......................23-80
LATCH RELEASE CABLE/HANDLE
ASSEMBLY - INSTALLATION
............23-47
LATCH RELEASE CABLE/HANDLE
ASSEMBLY - REMOVAL
................23-47
18 INDEXDR
Description Group-Page Description Group-Page Description Group-Page