Miles 60,000 63,750 67,500 71,250 75,000
(Kilometers) (96 000) (102 000) (108 000) (114 000) (120 000)
Change engine oil and engine oil filter. XL²X²XL²X² XL²
Lubricate outer tie rod ends 2500/3500
(4X4) models only.XXX
Inspect drive belt, replace as required. X
Inspect fan hub. X
Inspect damper. X
Inspect water pump weep hole for
blockage.XX
Replace fuel filter element. Clean the water
in fuel sensor.XX
Inspect front wheel bearings. X
Change rear axle fluid. X X
Change front axle fluid (4X4). X X
Inspect brake linings. X X
Inspect and adjust parking brake if
necessary.XX
Drain and refill transfer case fluid (4X4). X
Drain and refill automatic transmission fluid.
Replace filter and adjust bands.X
Miles 78,750 82,500 86,250 90,000 93,750
(Kilometers) (126 000) (132 000) (138 000) (144 000) (150 000)
Change engine oil and engine oil filter. X² XL²X²XL²X²
Lubricate outer tie rod ends 2500/3500
(4X4) models only.XX
Inspect drive belt, replace as required. X
Change rear axle fluid. X
Change front axle fluid (4X4). X
Check transfer case fluid level (4X4). X
Inspect fan hub.X
Inspect damper.X
Inspect water pump weep hole for
blockage.X
Replace fuel filter element. Clean the water
in fuel sensor.X
Inspect front wheel bearings. X
Inspect brake linings.X
Inspect and adjust parking brake if
necessary.X
Drain and refill automatic transmission fluid.
Replace filter and adjust bands.X
DRLUBRICATION & MAINTENANCE 0 - 15
MAINTENANCE SCHEDULES (Continued)
Miles 97,500 100,000 101,250 105,000 108,750 112,500
(Kilometers) (156 000) (160 000) (162 000) (168 000) (174 000) (180 000)
Change engine oil and engine
oil filter.XL²X²XL²X² XL²
Lubricate outer tie rod ends
2500/3500 (4X4) models only.XXX
Flush and replace engine
coolant.X
Inspect drive belt, replace as
required.X
Inspect water pump weep
hole for blockage.X
Replace fuel filter element.
Clean the water in fuel sensor.X
Change rear axle fluid. X
Change front axle fluid (4X4). X
Inspect brake linings. X
Inspect and adjust parking
brake if necessary.X
Miles 116,250 120,000 123,750 127,500 131,250 135,000
(Kilometers) (186 000) (192 000) (198 000) (204 000) (210 000) (216 000)
Change engine oil and engine
oil filter.X² XL²X²XL²X² XL²
Lubricate outer tie rod ends
2500/3500 (4X4) models only.XXX
Clean engine air filter canister.X
Adjust valve lash clearance.X
Inspect drive belts, replace as
required.X
Drain and refill transfer case
fluid (4X4).X
Inspect fan hub. X
Inspect damper. X
Inspect water pump weep
hole for blockage.XX
Replace fuel filter element.
Clean the water in fuel sensor.XX
Inspect front wheel bearings. X
Change rear axle fluid. X X
Change front axle fluid (4X4). X X
Inspect brake linings. X X
Inspect and adjust parking
brake if necessary.XX
Drain and refill automatic
transmission fluid. Replace
filter and adjust bands.X
0 - 16 LUBRICATION & MAINTENANCEDR
MAINTENANCE SCHEDULES (Continued)
²LTier 1 EPA (250 hp or 305 hp) Engines Only
(see engine data label for your engine type)
²² California LEV (235 hp) Engines Only (see
engine data label for your engine type)Inspection and service should also be performed
anytime a malfunction is observed or suspected.
Schedule ªAº
Miles 7,500 15,000 22,500 30,000 37,500
(Kilometers) (12 000) (24 000) (36 000) (48 000) (60 000)
[Months] [6] [12] [18] [24] [30]
Change engine oil and engine oil filter. X² XL²X²XL²X²
Lubricate outer tie rod ends 2500/3500
(4X4) models only.XXXX X
Check transfer case fluid level (4X4). X
Inspect water pump weep hole for blockage X X
Replace fuel filter element. Clean the water
in fuel sensor.XX
Inspect drive belts, replace as necessary. X
Inspect brake linings. X
Inspect and adjust parking brake if
necessary.X
Inspect fan hub.X
Inspect damper.X
Inspect front wheel bearings. X
Miles 45,000 52,500 60,000 67,500 75,000
(Kilometers) (72 000) (84 000) (96 000) (108 000) (120 000)
[Months] [36] [42] [48] [54] [60]
Change engine oil and engine oil filter. XL²X²XL²X² XL²
Lubricate outer tie rod ends 2500/3500
(4X4) models only.XXXX X
Check transfer case fluid level. X
Flush and replace engine coolant at 60
months, regardless of mileage.X
Inspect drive belts, replace as necessary. X X
Inspect water pump weep hole for blockage X X X
Replace fuel filter element. Clean the water
in fuel sensor.XX
Inspect brake linings. X X
Inspect and adjust parking brake if
necessary.XX
Inspect fan hub. X
Inspect damper. X
Inspect front wheel bearings. X
Replace fuel filter element. Clean the water
in fuel sensorX
DRLUBRICATION & MAINTENANCE 0 - 17
MAINTENANCE SCHEDULES (Continued)
Miles 82,500 90,000 97,500 100,000 105,000
(Kilometers) (132 000) (144 000) (156 000) (160 000) (168 000)
[Months] [66] [72] [78] [84]
Change engine oil and engine oil filter. X² XL²X² XL²
Lubricate outer tie rod ends 2500/3500
(4X4) models only.XXXX X
Flush and replace engine coolant, if not
done at 60 mos.X
Check transfer case fluid level (4X4). X
Inspect drive belt, replace as required. X
Inspect fan hub. X
Inspect damper. X
Inspect water pump weep hole for
blockage.XX
Replace fuel filter element. Clean the water
in fuel sensor.XX
Inspect front wheel bearings. X
Inspect brake linings. X
Inspect and adjust parking brake if
necessary.X
Drain and refill automatic transmission fluid.
Replace filter and adjust bands.X
Miles 112,500 120,000 127,500 135,000 142,500 150,000
(Kilometers) (181 000) (193 000) (205 000) (217 000) (229 000) (241 000)
[Months] [90] [96] [102] [108] [114] [150]
Change engine oil and engine
oil filter.X² XL²X²XL²X² XL²
Lubricate outer tie rod ends
2500/3500 (4X4) models only.XXXXX X
Flush and replace engine
coolant, if it has been 160
000 km (100, 000 miles) or 60
months since last change.X
Inspect drive belt, replace as
required.XX
Drain and refill transfer case
fluid (4X4).X
Check tranfer case fluid level
(4X4).X
Inspect fan hub. X X
Inspect damper. X X
Inspect water pump weep
hole for blockage.XXX
Replace fuel filter element.
Clean the water in fuel
sensor.XXX
0 - 18 LUBRICATION & MAINTENANCEDR
MAINTENANCE SCHEDULES (Continued)
CAUTION: Do not crank starter motor on disabled
vehicle for more than 15 seconds, starter will over-
heat and could fail.
(7) Allow battery in disabled vehicle to charge to
at least 12.4 volts (75% charge) before attempting to
start engine. If engine does not start within 15 sec-
onds, stop cranking engine and allow starter to cool
(15 min.), before cranking again.
DISCONNECT CABLE CLAMPS AS FOLLOWS:
²Disconnect BLACK cable clamp from engine
ground on disabled vehicle.
²When using a Booster vehicle, disconnect
BLACK cable clamp from battery negative terminal.
Disconnect RED cable clamp from battery positive
terminal.
²Disconnect RED cable clamp from battery posi-
tive terminal on disabled vehicle.
HOISTING
STANDARD PROCEDURE - HOISTING
Refer to the Owner's Manual for emergency vehicle
lifting procedures.
WARNING: THE HOISTING AND JACK LIFTING
POINTS PROVIDED ARE FOR A COMPLETE VEHI-
CLE. WHEN A CHASSIS OR DRIVETRAIN COMPO-
NENT IS REMOVED FROM A VEHICLE, THE
CENTER OF GRAVITY IS ALTERED MAKING SOME
HOISTING CONDITIONS UNSTABLE. PROPERLY
SUPPORT (Fig. 6) OR SECURE VEHICLE TO HOIST-
ING DEVICE WHEN THESE CONDITIONS EXIST.
FLOOR JACK
When properly positioned, a floor jack can be used
to lift a vehicle (Fig. 7). Support the vehicle in the
raised position with jack stands at the front and rear
ends of the frame rails (Fig. 6).
CAUTION: Do not lift vehicle with a floor jack posi-
tioned under:
²An axle tube.
²A body side sill.
²A steering linkage component.
²A drive shaft.
²The engine or transmission oil pan.
²The fuel tank.
²A front suspension arm.NOTE: Use the correct frame rail lifting locations
only (Fig. 8) and (Fig. 9).
HOIST
A vehicle can be lifted with:
²A single-post, frame-contact hoist.
²A twin-post, chassis hoist.
²A ramp-type, drive-on hoist.
NOTE: When a frame-contact type hoist is used,
verify that the lifting pads are positioned properly
(Fig. 7). The forward lifting pads should be posi-
tioned against the forward flange of the transmis-
sion crossmember brackets at the bottom of the
frame rail (Fig. 8). The real lifting pads should be
wedged between the forward flange of the leaf
spring bracket and the frame rail (Fig. 9). Safety
stands should be placed under the frame rails at
the front and rear ends (Fig. 6).
Fig. 6 Safety Stands
1 - SAFETY STANDS
0 - 20 LUBRICATION & MAINTENANCEDR
JUMP STARTING (Continued)
A wooden crossbeam may be required for proper
connection when using the sling-type, front-end tow-
ing method.
SAFETY PRECAUTIONS
CAUTION: The following safety precautions must be
observed when towing a vehicle:
²Secure loose and protruding parts.
²Always use a safety chain system that is inde-
pendent of the lifting and towing equipment.
²Do not allow towing equipment to contact the
disabled vehicle's fuel tank.
²Do not allow anyone under the disabled vehicle
while it is lifted by the towing device.
²Do not allow passengers to ride in a vehicle
being towed.
²Always observe state and local laws regarding
towing regulations.
²Do not tow a vehicle in a manner that could
jeopardize the safety of the operator, pedestrians or
other motorists.
²Do not attach tow chains, T-hooks, J-hooks, or a
tow sling to a bumper, steering linkage, drive shafts
or a non-reinforced frame hole.
²Do not tow a heavily loaded vehicle. Damage to
the cab, cargo box or frame may result. Use a flatbed
device to transport a loaded vehicle.
GROUND CLEARANCE
CAUTION: If vehicle is towed with wheels removed,
install lug nuts to retain brake drums or rotors.
A towed vehicle should be raised until lifted wheels
are a minimum 100 mm (4 in) from the ground. Be
sure there is adequate ground clearance at the oppo-
site end of the vehicle, especially when towing over
rough terrain or steep rises in the road. If necessary,remove the wheels from the lifted end of the vehicle
and lower the vehicle closer to the ground, to
increase the ground clearance at the opposite end of
the vehicle. Install lug nuts on wheel attaching studs
to retain brake drums or rotors.
RAMP ANGLE
If a vehicle with flat-bed towing equipment is used,
the approach ramp angle should not exceed 15
degrees.
TOWING WHEN KEYS ARE NOT AVAILABLE
When the vehicle is locked and keys are not avail-
able, use a flat bed hauler. A Wheel-lift or Sling-type
device can be used on 4WD vehicles providedall the
wheels are lifted off the ground using tow dol-
lies.
FOUR-WHEEL-DRIVE VEHICLE TOWING
Chrysler Corporation recommends that a vehicle be
transported on a flat-bed device. A Wheel-lift or
Sling-type device can be used providedall the
wheels are lifted off the ground using tow dol-
lies.
WARNING: WHEN TOWING A DISABLED VEHICLE
AND THE DRIVE WHEELS ARE SECURED IN A
WHEEL LIFT OR TOW DOLLIES, ENSURE THE
TRANSMISSION IS IN THE PARK POSITION (AUTO-
MATIC TRANSMISSION) OR A FORWARD DRIVE
GEAR (MANUAL TRANSMISSION).
CAUTION: Many vehicles are equipped with air
dams, spoilers, and/or ground effect panels. To
avoid component damage, a wheel-lift towing vehi-
cle or a flat-bed hauling vehicle is recommended.
0 - 22 LUBRICATION & MAINTENANCEDR
TOWING (Continued)
SUSPENSION
TABLE OF CONTENTS
page page
WHEEL ALIGNMENT......................1
FRONT - INDEPENDENT FRONT SUSPENSION..8FRONT - LINK/COIL......................29
REAR.................................41
WHEEL ALIGNMENT
TABLE OF CONTENTS
page page
WHEEL ALIGNMENT
DESCRIPTION..........................1
OPERATION............................2
DIAGNOSIS AND TESTING - PRE-ALIGNMENT
INSPECTION..........................2
STANDARD PROCEDURE
STANDARD PROCEDURE - HEIGHT
MEASUREMENT - 4WD (LD)..............3
STANDARD PROCEDURE - HEIGHT
ADJUSTMENT - 4WD (LD)................3
STANDARD PROCEDURE - CAMBER AND
CASTER ADJUSTMENT..................4STANDARD PROCEDURE - TOE
ADJUSTMENT.........................4
STANDARD PROCEDURE - CAMBER,
CASTER AND TOE ADJUSTMENT..........4
STANDARD PROCEDURE - ALIGNMENT
LINK/COIL SUSPENSION.................5
SPECIFICATIONS
ALIGNMENT..........................6
SPECIAL TOOLS
WHEEL ALIGNMENT....................7
WHEEL ALIGNMENT
DESCRIPTION
NOTE: Suspension components with rubber/ure-
thane bushings should be tightened with the vehi-
cle at normal ride height. It is important to have the
springs supporting the weight of the vehicle when
the fasteners are torqued. If springs are not at their
normal ride position, vehicle ride comfort could be
affected and premature bushing wear may occur.
Wheel alignment involves the correct positioning of
the wheels in relation to the vehicle. The positioning
is accomplished through suspension and steering
linkage adjustments. An alignment is considered
essential for efficient steering, good directional stabil-
ity and to minimize tire wear. The most important
measurements of an alignment are caster, camber
and toe (Fig. 1).
CAUTION: Never attempt to modify suspension or
steering components by heating or bending.
Fig. 1 Wheel Alignment Measurements
1 - FRONT OF VEHICLE
2 - STEERING AXIS INCLINATION
3 - PIVOT POINT
4 - TOE-IN
DRSUSPENSION 2 - 1
angle while adjusting caster, move one pivot bolt of
the upper control arm in or out. Then move the other
pivot bolt of the upper control arm in the opposite
direction. Install special tool 8876 between the top of
the upper control arm bracket and the upper control
arm (on 1500 series 4X2 & 4X4). Install special tool
8876 between the bottom of the upper control arm
bracket pressing the tool against the frame and the
upper control arm (on 2500/3500 series 4X2) in order
to move the upper control arm outwards for proper
adjustment with the vehicle at normal ride height
(Fig. 3).
To increase positive caster angle, move the rear
position of the upper control arm inward (toward the
engine). Move the front of the upper control arm out-
ward (away from the engine) slightly until the origi-
nal camber angle is obtained using special tool 8876
to move the upper control arm for proper adjustment.
(Fig. 3)
CAMBER
Move both pivot bolts of the upper control arm
together in or out. This will change the camber angle
significantly and little effect on the caster angle
using special tool 8876 to move the upper control
arm for proper adjustment. (Fig. 3)
After adjustment is made tighten the upper control
arm nuts to proper torque specification.
TOE ADJUSTMENT
The wheel toe position adjustment is the final
adjustment.
(1) Start the engine and turn wheels both ways
before straightening the wheels. Secure the steering
wheel with the front wheels in the straight-ahead
position.
(2) Loosen the tie rod jam nuts.
NOTE: Each front wheel should be adjusted for
one-half of the total toe position specification. This
will ensure the steering wheel will be centered
when the wheels are positioned straight-ahead.
(3) Adjust the wheel toe position by turning the
inner tie rod as necessary (Fig. 4).
(4) Tighten the tie rod jam nut to 75 N´m (55 ft.
lbs.).
(5) Verify the specifications
(6) Turn off engine.
STANDARD PROCEDURE - ALIGNMENT
LINK/COIL SUSPENSION
Before each alignment reading the vehicle should
be jounced (rear first, then front). Grasp each
bumper at the center and jounce the vehicle up and
down several times. Always release the bumper inthe down position.Set the front end alignment to
specifications while the vehicle is in its NOR-
MALLY LOADED CONDITION.
CAMBER:The wheel camber angle is preset and
is not adjustable.
CASTER:Check the caster of the front axle for
correct angle. Be sure the axle is not bent or twisted.
Road test the vehicle and make left and right turn.
Observe the steering wheel return-to-center position.
Low caster will cause poor steering wheel returnabil-
ity.
Caster can be adjusted by rotating the cams on the
lower suspension arm (Fig. 5).
TOE POSITION:The wheel toe position adjust-
ment should be the final adjustment.
Fig. 4 TIE ROD END
1 - JAM NUT
2 - TIE ROD - INNER
3 - TIE ROD END - OUTER
Fig. 5 ALIGNMENT ADJUSTMENT CAM
1 - BRACKET REINFORCEMENT
2 - ADJUSTING BOLT
3 - ADJUSTMENT CAM
DRWHEEL ALIGNMENT 2 - 5
WHEEL ALIGNMENT (Continued)