OPERATION
The seat belt tension reducer is controlled by a
ground signal received from the seat belt switch on
the seat belt switch sense circuit and a battery cur-
rent signal received from the ignition switch on the
fused ignition switch output (run-accessory) circuit.
When the seat belt switch is closed (the driver side
front seat belt is fastened) and the ignition switch is
in the On or Accessory positions, the seat belt tension
reducer solenoid is energized. When the solenoid is
energized, it actuates a mechanism within the driver
side front outboard seat belt retractor to reduce the
normal recoil spring tension exerted by the retractor
spool, which is designed to reel in the seat belt web-
bing onto the spool. When the driver side seat belt is
unbuckled or if the ignition switch is turned to any
position except On or Accessory, the tension reducer
solenoid is de-energized and the normal recoil spring
tension of the retractor is restored.
The action of the seat belt tension reducer results
in improved seat belt comfort for the driver. Reducing
the seat belt retractor recoil spring tension is desir-
able on standard cab models of this vehicle and not
on the quad cab model due to the different mounting
position required for the seat belt turning loop on the
B-pillar relative to the driver's seat position on the
standard cab model. The seat belt tension reducer
may be diagnosed using conventional diagnostic tools
and methods.
DIAGNOSIS AND TESTING - SEAT BELT
TENSION REDUCER
Refer to the appropriate wiring information. The
wiring information includes wiring diagrams, proper
wire and connector repair procedures, details of wire
harness routing and retention, connector pin-out
information and location views for the various wire
harness connectors, splices and grounds.
WARNING: TO AVOID PERSONAL INJURY OR
DEATH, ON VEHICLES EQUIPPED WITH AIRBAGS,
DISABLE THE SUPPLEMENTAL RESTRAINT SYS-
TEM BEFORE ATTEMPTING ANY STEERING
WHEEL, STEERING COLUMN, AIRBAG, SEAT BELT
TENSIONER, IMPACT SENSOR, OR INSTRUMENT
PANEL COMPONENT DIAGNOSIS OR SERVICE.
DISCONNECT AND ISOLATE THE BATTERY NEGA-
TIVE (GROUND) CABLE, THEN WAIT TWO MINUTES
FOR THE SYSTEM CAPACITOR TO DISCHARGE
BEFORE PERFORMING FURTHER DIAGNOSIS OR
SERVICE. THIS IS THE ONLY SURE WAY TO DIS-
ABLE THE SUPPLEMENTAL RESTRAINT SYSTEM.
FAILURE TO TAKE THE PROPER PRECAUTIONS
COULD RESULT IN ACCIDENTAL AIRBAG DEPLOY-
MENT.(1) Disconnect and isolate the battery negative
cable. Disconnect the body wire harness connector for
the seat belt tension reducer from the tension
reducer connector receptacle on the driver side front
outboard seat belt and retractor unit. Using an ohm-
meter, measure the resistance between the seat belt
switch sense circuit terminal pin and the fused igni-
tion switch output (run-accessory) circuit terminal
pin in the tension reducer connector receptacle on
the retractor. Resistance through the tension reducer
solenoid coil should be 53 ohms at 20É C (68É F). If
OK, go to Step 2. If not OK, replace the faulty driver
side front outboard seat belt and retractor unit.
(2) Check for continuity between the seat belt
switch sense circuit cavity of the body wire harness
connector for the seat belt tension reducer and a good
ground. There should be continuity with the driver
side front seat belt buckled, and no continuity with
the driver side front seat belt unbuckled. If OK, go to
Step 3. If not OK, repair the shorted or open seat
belt switch sense circuit between the tension reducer
and the seat belt switch as required.
(3) Reconnect the battery negative cable. Check for
battery current at the fused ignition switch output
(run-accessory) circuit of the body wire harness con-
nector for the seat belt tension reducer. There should
be battery current with the ignition switch in the On
or Accessory positions, and no battery current with
the ignition switch in any other position. If not OK,
repair the shorted or open fused ignition switch out-
put (run-accessory) circuit between the tension
reducer and the ignition switch as required.
8O - 54 RESTRAINTSDR
SEAT BELT TENSION REDUCER (Continued)
pressed inert gas. When the ACM sends the proper
electrical signal to the airbag inflator, the electrical
energy creates enough heat to ignite chemical pellets
within the inflator. Once ignited, these chemicals
burn rapidly and produce the pressure necessary to
rupture a containment disk in the inert gas canister.
The inflator and inert gas canister are sealed and
connected to a tubular manifold so that all of the
released gas is directed into the folded side curtain
airbag cushion, causing the cushion to inflate.
As the airbag cushion inflates it will drop down
from the roof rail between the edge of the headliner
and the side glass/body pillars to form a curtain-like
cushion to protect the vehicle occupants during a side
impact collision. The front tether keeps the front por-
tion of the side curtain bag taut, thus ensuring that
the bag will deploy in the proper position. Following
the airbag deployment, the airbag cushion quickly
deflates by venting the inert gas through the loose
weave of the cushion fabric, and the deflated cushion
hangs down loosely from the roof rail.
REMOVAL
The following procedure is for replacement of a
faulty or damaged side curtain airbag. If the airbag
is faulty or damaged, but not deployed, review the
recommended procedures for handling non-deployed
supplemental restraints. (Refer to 8 - ELECTRICAL/
RESTRAINTS - STANDARD PROCEDURE - HAN-
DLING NON-DEPLOYED SUPPLEMENTAL
RESTRAINTS). If the side curtain airbag has been
deployed, review the recommended procedures for
service after a supplemental restraint deployment
before removing the airbag from the vehicle. (Refer to
8 - ELECTRICAL/RESTRAINTS - STANDARD PRO-
CEDURE - SERVICE AFTER A SUPPLEMENTAL
RESTRAINT DEPLOYMENT).
WARNING: TO AVOID PERSONAL INJURY OR
DEATH, ON VEHICLES EQUIPPED WITH AIRBAGS,
DISABLE THE SUPPLEMENTAL RESTRAINT SYS-
TEM BEFORE ATTEMPTING ANY STEERING
WHEEL, STEERING COLUMN, AIRBAG, SEAT BELT
TENSIONER, IMPACT SENSOR, OR INSTRUMENT
PANEL COMPONENT DIAGNOSIS OR SERVICE.
DISCONNECT AND ISOLATE THE BATTERY NEGA-
TIVE (GROUND) CABLE, THEN WAIT TWO MINUTES
FOR THE SYSTEM CAPACITOR TO DISCHARGE
BEFORE PERFORMING FURTHER DIAGNOSIS OR
SERVICE. THIS IS THE ONLY SURE WAY TO DIS-
ABLE THE SUPPLEMENTAL RESTRAINT SYSTEM.
FAILURE TO TAKE THE PROPER PRECAUTIONS
COULD RESULT IN ACCIDENTAL AIRBAG DEPLOY-
MENT.WARNING: TO AVOID PERSONAL INJURY OR
DEATH, WHEN REMOVING A DEPLOYED AIRBAG,
RUBBER GLOVES, EYE PROTECTION, AND A
LONG-SLEEVED SHIRT SHOULD BE WORN. THERE
MAY BE DEPOSITS ON THE AIRBAG UNIT AND
OTHER INTERIOR SURFACES. IN LARGE DOSES,
THESE DEPOSITS MAY CAUSE IRRITATION TO THE
SKIN AND EYES.
WARNING: TO AVOID PERSONAL INJURY OR
DEATH, USE EXTREME CARE TO PREVENT ANY
FOREIGN MATERIAL FROM ENTERING THE SIDE
CURTAIN AIRBAG, OR BECOMING ENTRAPPED
BETWEEN THE SIDE CURTAIN AIRBAG CUSHION
AND THE HEADLINER. FAILURE TO OBSERVE THIS
WARNING COULD RESULT IN OCCUPANT INJURIES
UPON AIRBAG DEPLOYMENT.
(1) Disconnect and isolate the battery negative
cable. Wait two minutes for the system capacitor to
discharge before further service.
(2) Remove the headliner from the vehicle. (Refer
to 23 - BODY/INTERIOR/HEADLINER -
REMOVAL).
(3) Remove the screw that secures the side curtain
airbag tether retainer to the base of the A-pillar near
the belt line (Fig. 53).
(4) Disengage the two side curtain airbag tether
plastic retainer clips from the A-pillar.
Fig. 53 Side Curtain Airbag Remove/Install - Typical
1 - ROOF SIDE RAIL
2 - SPRING NUT (4 - STD CAB/6 - QUAD CAB)
3 - SCREW (4 - STD CAB/6 - QUAD CAB)
4 - CLIP (2)
5 - RIVET NUT
6 - SCREW
7 - SIDE CURTAIN AIRBAG
8 - RETAINER (3 - STD CAB/5 - QUAD CAB)
9 - WIRE HARNESS CONNECTOR
DRRESTRAINTS 8O - 57
SIDE CURTAIN AIRBAG (Continued)
(5) Disconnect the body wire harness connector for
the side curtain airbag from the connector receptacle
at the back of the airbag inflator.
(6) Remove the four screws (standard cab) or six
screws (quad cab) that secure the side curtain airbag
inflator and manifold tube brackets to the nuts in the
roof rail.
(7) Grasp the extruded plastic side curtain airbag
channel firmly and pull it straight away from the
roof rail far enough to disengage all three (standard
cab) or five (quad cab) plastic push-in fasteners that
secure it.
(8) Remove the side curtain airbag from the vehi-
cle as a unit.
INSTALLATION
The following procedure is for replacement of a
faulty or damaged side curtain airbag. If the airbag
is faulty or damaged, but not deployed, review the
recommended procedures for handling non-deployed
supplemental restraints. (Refer to 8 - ELECTRICAL/
RESTRAINTS - STANDARD PROCEDURE - HAN-
DLING NON-DEPLOYED SUPPLEMENTAL
RESTRAINTS). If the side curtain airbag has been
deployed, review the recommended procedures for
service after a supplemental restraint deployment
before removing the airbag from the vehicle. (Refer to
8 - ELECTRICAL/RESTRAINTS - STANDARD PRO-
CEDURE - SERVICE AFTER A SUPPLEMENTAL
RESTRAINT DEPLOYMENT).
WARNING: TO AVOID PERSONAL INJURY OR
DEATH, ON VEHICLES EQUIPPED WITH AIRBAGS,
DISABLE THE SUPPLEMENTAL RESTRAINT SYS-
TEM BEFORE ATTEMPTING ANY STEERING
WHEEL, STEERING COLUMN, AIRBAG, SEAT BELT
TENSIONER, IMPACT SENSOR, OR INSTRUMENT
PANEL COMPONENT DIAGNOSIS OR SERVICE.
DISCONNECT AND ISOLATE THE BATTERY NEGA-
TIVE (GROUND) CABLE, THEN WAIT TWO MINUTES
FOR THE SYSTEM CAPACITOR TO DISCHARGE
BEFORE PERFORMING FURTHER DIAGNOSIS OR
SERVICE. THIS IS THE ONLY SURE WAY TO DIS-
ABLE THE SUPPLEMENTAL RESTRAINT SYSTEM.
FAILURE TO TAKE THE PROPER PRECAUTIONS
COULD RESULT IN ACCIDENTAL AIRBAG DEPLOY-
MENT.WARNING: TO AVOID PERSONAL INJURY OR
DEATH, WHEN REMOVING A DEPLOYED AIRBAG,
RUBBER GLOVES, EYE PROTECTION, AND A
LONG-SLEEVED SHIRT SHOULD BE WORN. THERE
MAY BE DEPOSITS ON THE AIRBAG UNIT AND
OTHER INTERIOR SURFACES. IN LARGE DOSES,
THESE DEPOSITS MAY CAUSE IRRITATION TO THE
SKIN AND EYES.
WARNING: TO AVOID PERSONAL INJURY OR
DEATH, USE EXTREME CARE TO PREVENT ANY
FOREIGN MATERIAL FROM ENTERING THE SIDE
CURTAIN AIRBAG, OR BECOMING ENTRAPPED
BETWEEN THE SIDE CURTAIN AIRBAG CUSHION
AND THE HEADLINER. FAILURE TO OBSERVE THIS
WARNING COULD RESULT IN OCCUPANT INJURIES
UPON AIRBAG DEPLOYMENT.
(1) Position the side curtain airbag into the vehicle
as a unit.
(2) Align all three (standard cab) or five (quad cab)
plastic push-in fasteners that secure the extruded
plastic side curtain airbag channel with their holes
in the roof side rail and push them straight into the
roof rail until they are fully seated (Fig. 53).
(3) Working from the rear of the vehicle to the
front, install and tighten the four screws (standard
cab) or six screws (quad cab) that secure the side cur-
tain airbag inflator and manifold tube brackets to the
nuts in the roof rail. Tighten the screws to 5 N´m (40
in. lbs.).
(4) Reconnect the body wire harness connector for
the side curtain airbag to the connector receptacle at
the back of the airbag inflator. Be certain the connec-
tor is fully engaged and latched.
(5) Engage the two side curtain airbag tether plas-
tic retainer clips into the A-pillar.
(6) Install and tighten the screw that secures the
side curtain airbag tether retainer to the base of the
A-pillar near the belt line. Tighten the screw to 6
N´m (55 in. lbs.).
(7) Reinstall the headliner into the vehicle. (Refer
to 23 - BODY/INTERIOR/HEADLINER - INSTALLA-
TION).
(8) Do not reconnect the battery negative cable at
this time. The supplemental restraint system verifi-
cation test procedure should be performed following
service of any supplemental restraint system compo-
nent. (Refer to 8 - ELECTRICAL/RESTRAINTS -
STANDARD PROCEDURE - VERIFICATION TEST).
8O - 58 RESTRAINTSDR
SIDE CURTAIN AIRBAG (Continued)
SIDE IMPACT SENSOR
DESCRIPTION
On vehicles equipped with the optional side curtain
airbags, two side impact sensors are used, one each
for the left and right sides of the vehicle (Fig. 54).
These sensors are mounted remotely from the bi-di-
rectional safing sensor that is internal to the Airbag
Control Module (ACM). The side impact sensors are
secured within the right and left B-pillars just above
the front seat belt retractors and behind the lower
B-pillar trim in the passenger compartment.
The impact sensor housing has an integral connec-
tor receptacle, an integral mounting stud, and an
integral locating tab. A cavity in the center of the
molded black plastic impact sensor housing contains
the electronic circuitry of the sensor, which includes
an electronic communication chip and an electronic
impact sensor. Potting material fills the cavity to seal
and protect the internal electronic circuitry and com-
ponents. The side impact sensors are each connected
to the vehicle electrical system through a dedicated
take out and connector of the body wire harness.
The side impact sensors cannot be repaired or
adjusted and, if damaged or faulty, they must be
replaced.
OPERATION
The side impact sensors are electronic accelerome-
ters that sense the rate of vehicle deceleration, which
provides verification of the direction and severity of
an impact. Each sensor also contains an electronic
communication chip that allows the unit to commu-
nicate the sensor status as well as sensor fault infor-
mation to the microprocessor in the Airbag Control
Module (ACM). The ACM microprocessor continu-
ously monitors all of the passive restraint system
electrical circuits to determine the system readiness.
If the ACM detects a monitored system fault, it sets
a Diagnostic Trouble Code (DTC) and controls the
airbag indicator operation accordingly.
The impact sensors each receive battery current
and ground through dedicated left and right sensor
plus and minus circuits from the ACM. The impact
sensors and the ACM communicate by modulating
the voltage in the sensor plus circuit. The hard wired
circuits between the side impact sensors and the
ACM may be diagnosed and tested using conven-
tional diagnostic tools and procedures. However, con-
ventional diagnostic methods will not prove
conclusive in the diagnosis of the ACM or the impact
sensors. The most reliable, efficient, and accurate
means to diagnose the impact sensors, the ACM, and
the electronic message communication between the
sensors and the ACM requires the use of a DRBIIIt
scan tool. Refer to the appropriate diagnostic infor-
mation.
REMOVAL
REMOVAL - STANDARD CAB
WARNING: TO AVOID PERSONAL INJURY OR
DEATH, ON VEHICLES EQUIPPED WITH AIRBAGS,
DISABLE THE SUPPLEMENTAL RESTRAINT SYS-
TEM BEFORE ATTEMPTING ANY STEERING
WHEEL, STEERING COLUMN, AIRBAG, SEAT BELT
TENSIONER, IMPACT SENSOR, OR INSTRUMENT
PANEL COMPONENT DIAGNOSIS OR SERVICE.
DISCONNECT AND ISOLATE THE BATTERY NEGA-
TIVE (GROUND) CABLE, THEN WAIT TWO MINUTES
FOR THE SYSTEM CAPACITOR TO DISCHARGE
BEFORE PERFORMING FURTHER DIAGNOSIS OR
SERVICE. THIS IS THE ONLY SURE WAY TO DIS-
ABLE THE SUPPLEMENTAL RESTRAINT SYSTEM.
FAILURE TO TAKE THE PROPER PRECAUTIONS
COULD RESULT IN ACCIDENTAL AIRBAG DEPLOY-
MENT.
Fig. 54 Side Impact Sensor
1 - SENSOR
2 - CONNECTOR RECEPTACLE
3 - STUD
DRRESTRAINTS 8O - 59
WARNING: TO AVOID PERSONAL INJURY OR
DEATH, NEVER STRIKE OR DROP THE SIDE
IMPACT SENSOR, AS IT CAN DAMAGE THE IMPACT
SENSOR OR AFFECT ITS CALIBRATION. THE SIDE
IMPACT SENSOR ENABLES THE SYSTEM TO
DEPLOY THE SIDE CURTAIN AIRBAGS. IF AN
IMPACT SENSOR IS ACCIDENTALLY DROPPED
DURING SERVICE, THE MODULE MUST BE
SCRAPPED AND REPLACED WITH A NEW UNIT.
FAILURE TO OBSERVE THIS WARNING COULD
RESULT IN ACCIDENTAL, INCOMPLETE, OR
IMPROPER SUPPLEMENTAL RESTRAINT DEPLOY-
MENT.
(1) Adjust the front seat to its most forward posi-
tion for easiest access to the lower B-pillar trim.
(2) Disconnect and isolate the battery negative
cable. Wait two minutes for the system capacitor to
discharge before further service.
(3) Remove the front outboard seat belt and retrac-
tor from the inside of the B-pillar. (Refer to 8 -
ELECTRICAL/RESTRAINTS/FRONT OUTBOARD
SEAT BELT & RETRACTOR - REMOVAL - STAN-
DARD CAB).
(4) Remove the nut that secures the side impact
sensor stud to the inner B-pillar (Fig. 55).(5) Reach through the retractor mounting hole in
the inner B-pillar to access the side impact sensor
and disengage the locating pin and mounting stud
from the holes in the inner B-pillar.
(6) Pull the side impact sensor out of the B-pillar
far enough to access and disconnect the body wire
harness connector for the sensor from the sensor con-
nector receptacle.
(7) Remove the side impact sensor from the B-pil-
lar.
REMOVAL - QUAD CAB
WARNING: TO AVOID PERSONAL INJURY OR
DEATH, ON VEHICLES EQUIPPED WITH AIRBAGS,
DISABLE THE SUPPLEMENTAL RESTRAINT SYS-
TEM BEFORE ATTEMPTING ANY STEERING
WHEEL, STEERING COLUMN, AIRBAG, SEAT BELT
TENSIONER, IMPACT SENSOR, OR INSTRUMENT
PANEL COMPONENT DIAGNOSIS OR SERVICE.
DISCONNECT AND ISOLATE THE BATTERY NEGA-
TIVE (GROUND) CABLE, THEN WAIT TWO MINUTES
FOR THE SYSTEM CAPACITOR TO DISCHARGE
BEFORE PERFORMING FURTHER DIAGNOSIS OR
SERVICE. THIS IS THE ONLY SURE WAY TO DIS-
ABLE THE SUPPLEMENTAL RESTRAINT SYSTEM.
FAILURE TO TAKE THE PROPER PRECAUTIONS
COULD RESULT IN ACCIDENTAL AIRBAG DEPLOY-
MENT.
WARNING: TO AVOID PERSONAL INJURY OR
DEATH, NEVER STRIKE OR DROP THE SIDE
IMPACT SENSOR, AS IT CAN DAMAGE THE IMPACT
SENSOR OR AFFECT ITS CALIBRATION. THE SIDE
IMPACT SENSOR ENABLES THE SYSTEM TO
DEPLOY THE SIDE CURTAIN AIRBAGS. IF AN
IMPACT SENSOR IS ACCIDENTALLY DROPPED
DURING SERVICE, THE MODULE MUST BE
SCRAPPED AND REPLACED WITH A NEW UNIT.
FAILURE TO OBSERVE THIS WARNING COULD
RESULT IN ACCIDENTAL, INCOMPLETE, OR
IMPROPER SUPPLEMENTAL RESTRAINT DEPLOY-
MENT.
(1) Adjust the front seat to its most forward posi-
tion for easiest access to the lower B-pillar trim.
(2) Disconnect and isolate the battery negative
cable. Wait two minutes for the system capacitor to
discharge before further service.
(3) Remove the nut that secures the side impact
sensor stud to the inner B-pillar (Fig. 56).
(4) Reach through the large hole above the retrac-
tor mounting hole in the inner B-pillar to access the
side impact sensor and disengage the locating pin
and mounting stud from the holes in the inner B-pil-
lar.
Fig. 55 Side Impact Sensor Remove/Install -
Standard Cab
1 - SIDE IMPACT SENSOR
2 - WIRE HARNESS CONNECTOR
3 - B-PILLAR
4 - NUT
8O - 60 RESTRAINTSDR
SIDE IMPACT SENSOR (Continued)
(5) Pull the side impact sensor out through the
large hole in the B-pillar far enough to access and
disconnect the body wire harness connector for the
sensor from the sensor connector receptacle.
(6) Remove the side impact sensor from the B-pil-
lar.
INSTALLATION
INSTALLATION - STANDARD CAB
WARNING: TO AVOID PERSONAL INJURY OR
DEATH, ON VEHICLES EQUIPPED WITH AIRBAGS,
DISABLE THE SUPPLEMENTAL RESTRAINT SYS-
TEM BEFORE ATTEMPTING ANY STEERING
WHEEL, STEERING COLUMN, AIRBAG, SEAT BELT
TENSIONER, IMPACT SENSOR, OR INSTRUMENT
PANEL COMPONENT DIAGNOSIS OR SERVICE.
DISCONNECT AND ISOLATE THE BATTERY NEGA-
TIVE (GROUND) CABLE, THEN WAIT TWO MINUTES
FOR THE SYSTEM CAPACITOR TO DISCHARGE
BEFORE PERFORMING FURTHER DIAGNOSIS OR
SERVICE. THIS IS THE ONLY SURE WAY TO DIS-
ABLE THE SUPPLEMENTAL RESTRAINT SYSTEM.
FAILURE TO TAKE THE PROPER PRECAUTIONS
COULD RESULT IN ACCIDENTAL AIRBAG DEPLOY-
MENT.WARNING: TO AVOID PERSONAL INJURY OR
DEATH, NEVER STRIKE OR DROP THE SIDE
IMPACT SENSOR, AS IT CAN DAMAGE THE IMPACT
SENSOR OR AFFECT ITS CALIBRATION. THE SIDE
IMPACT SENSOR ENABLES THE SYSTEM TO
DEPLOY THE SIDE CURTAIN AIRBAGS. IF AN
IMPACT SENSOR IS ACCIDENTALLY DROPPED
DURING SERVICE, THE MODULE MUST BE
SCRAPPED AND REPLACED WITH A NEW UNIT.
FAILURE TO OBSERVE THIS WARNING COULD
RESULT IN ACCIDENTAL, INCOMPLETE, OR
IMPROPER SUPPLEMENTAL RESTRAINT DEPLOY-
MENT.
(1) Position the side impact sensor to the retractor
mounting hole in the inner B-pillar (Fig. 55).
(2) Reconnect the body wire harness connector for
the side impact sensor to the sensor connector recep-
tacle.
(3) Reach through the retractor mounting hole in
the inner B-pillar to position and engage the locating
pin and the stud on the side impact sensor to the
locating slot and mounting hole from the inside of
the B-pillar.
(4) Install and tighten the nut that secures the
side impact sensor stud to the inner B-pillar. Tighten
the nut to 8 N´m (70 in. lbs.).
(5) Reinstall the front outboard seat belt and
retractor to the inside of the B-pillar. (Refer to 8 -
ELECTRICAL/RESTRAINTS/FRONT OUTBOARD
SEAT BELT & RETRACTOR - INSTALLATION -
STANDARD CAB).
(6) Do not reconnect the battery negative cable at
this time. The supplemental restraint system verifi-
cation test procedure should be performed following
service of any supplemental restraint system compo-
nent. (Refer to 8 - ELECTRICAL/RESTRAINTS -
STANDARD PROCEDURE - VERIFICATION TEST).
INSTALLATION - QUAD CAB
WARNING: TO AVOID PERSONAL INJURY OR
DEATH, ON VEHICLES EQUIPPED WITH AIRBAGS,
DISABLE THE SUPPLEMENTAL RESTRAINT SYS-
TEM BEFORE ATTEMPTING ANY STEERING
WHEEL, STEERING COLUMN, AIRBAG, SEAT BELT
TENSIONER, IMPACT SENSOR, OR INSTRUMENT
PANEL COMPONENT DIAGNOSIS OR SERVICE.
DISCONNECT AND ISOLATE THE BATTERY NEGA-
TIVE (GROUND) CABLE, THEN WAIT TWO MINUTES
FOR THE SYSTEM CAPACITOR TO DISCHARGE
BEFORE PERFORMING FURTHER DIAGNOSIS OR
SERVICE. THIS IS THE ONLY SURE WAY TO DIS-
ABLE THE SUPPLEMENTAL RESTRAINT SYSTEM.
FAILURE TO TAKE THE PROPER PRECAUTIONS
COULD RESULT IN ACCIDENTAL AIRBAG DEPLOY-
MENT.
Fig. 56 Side Impact Sensor Remove/Install - Quad
Cab
1 - B-PILLAR
2 - SIDE IMPACT SENSOR
3 - NUT
4 - WIRE HARNESS CONNECTOR
DRRESTRAINTS 8O - 61
SIDE IMPACT SENSOR (Continued)
SPEED CONTROL
TABLE OF CONTENTS
page page
SPEED CONTROL
DESCRIPTION..........................1
OPERATION............................2
DIAGNOSIS AND TESTING
DIAGNOSIS AND TESTING - VACUUM
SUPPLY TEST.........................2
DIAGNOSIS AND TESTING - ROAD TEST....3
SPECIFICATIONS
TORQUE - SPEED CONTROL.............3
CABLE
DESCRIPTION..........................4
OPERATION............................4
REMOVAL.............................4
INSTALLATION..........................5
SERVO
DESCRIPTION..........................6OPERATION............................6
REMOVAL.............................6
INSTALLATION..........................6
SWITCH
DESCRIPTION..........................7
OPERATION............................7
REMOVAL.............................8
INSTALLATION..........................8
VACUUM RESERVOIR
DESCRIPTION..........................9
OPERATION............................9
DIAGNOSIS AND TESTING - VACUUM
RESERVOIR..........................9
REMOVAL.............................9
INSTALLATION.........................10
SPEED CONTROL
DESCRIPTION
All 3.7L/4.7LGas Engines and/or Diesel With
Automatic Trans.
The speed control system is operated by the use of
a cable and a vacuum controlled servo. On all
engines except diesels, electronic control of the speed
control system is integrated into the Powertrain Con-
trol Module (PCM). If equipped with a diesel engine,
electronic control of the speed control system is inte-
grated into the Engine Control Module (ECM). The
controls consist of two steering wheel mounted
switches. The switches are labeled: ON/OFF, RES/
ACCEL, SET, COAST, and CANCEL.
The system is designed to operate at speeds above
30 mph (50 km/h).
WARNING: THE USE OF SPEED CONTROL IS NOT
RECOMMENDED WHEN DRIVING CONDITIONS DO
NOT PERMIT MAINTAINING A CONSTANT SPEED,
SUCH AS IN HEAVY TRAFFIC OR ON ROADS THAT
ARE WINDING, ICY, SNOW COVERED, OR SLIP-
PERY.
5.7L Gas
The speed control system is fully electronically con-
trolled by the Powertrain Control Module (PCM).A
cable and a vacuum controlled servo are not
used. This is a servo-less system.The controls
consist of two steering wheel mounted switches. The
switches are labeled: ON/OFF, RES/ACCEL, SET,
COAST, and CANCEL.
The system is designed to operate at speeds above
30 mph (50 km/h).
WARNING: THE USE OF SPEED CONTROL IS NOT
RECOMMENDED WHEN DRIVING CONDITIONS DO
NOT PERMIT MAINTAINING A CONSTANT SPEED,
SUCH AS IN HEAVY TRAFFIC OR ON ROADS THAT
ARE WINDING, ICY, SNOW COVERED, OR SLIP-
PERY.
DRSPEED CONTROL 8P - 1
5.9L Diesel With Manual Trans.
The speed control system is fully electronically con-
trolled by the Engine Control Module (ECM).A
cable and a vacuum controlled servo are not
used if the vehicle is equipped with a manual
transmission and a diesel engine. This is a ser-
vo-less system.The controls consist of two steering
wheel mounted switches. The switches are labeled:
ON/OFF, RES/ACCEL, SET, COAST, and CANCEL.
The system is designed to operate at speeds above
30 mph (50 km/h).
WARNING: THE USE OF SPEED CONTROL IS NOT
RECOMMENDED WHEN DRIVING CONDITIONS DO
NOT PERMIT MAINTAINING A CONSTANT SPEED,
SUCH AS IN HEAVY TRAFFIC OR ON ROADS THAT
ARE WINDING, ICY, SNOW COVERED, OR SLIP-
PERY.
OPERATION
When speed control is selected by depressing the
ON switch, the PCM (the ECM with a diesel engine)
allows a set speed to be stored in its RAM for speed
control. To store a set speed, depress the SET switch
while the vehicle is moving at a speed between 35
and 85 mph. In order for the speed control to engage,
the brakes cannot be applied, nor can the gear selec-
tor be indicating the transmission is in Park or Neu-
tral.
The speed control can be disengaged manually by:
²Stepping on the brake pedal
²Depressing the OFF switch
²Depressing the CANCEL switch.
²Depressing the clutch pedal (if equipped).
NOTE: Depressing the OFF switch or turning off the
ignition switch will erase the set speed stored in
the PCM (the ECM with a diesel engine).
For added safety, the speed control system is pro-
grammed to disengage for any of the following condi-
tions:
²An indication of Park or Neutral
²A rapid increase rpm (indicates that the clutch
has been disengaged)
²Excessive engine rpm (indicates that the trans-
mission may be in a low gear)
²The speed signal increases at a rate of 10 mph
per second (indicates that the coefficient of friction
between the road surface and tires is extremely low)
²The speed signal decreases at a rate of 10 mph
per second (indicates that the vehicle may have
decelerated at an extremely high rate)Once the speed control has been disengaged,
depressing the RES/ACCEL switch (when speed is
greater than 30 mph) restores the vehicle to the tar-
get speed that was stored in the PCM (the ECM with
a diesel engine).
While the speed control is engaged, the driver can
increase the vehicle speed by depressing the RES/AC-
CEL switch. The new target speed is stored in the
PCM (the ECM with a diesel engine) when the RES/
ACCEL is released. The PCM (the ECM with a diesel
engine) also has a9tap-up9feature in which vehicle
speed increases at a rate of approximately 2 mph for
each momentary switch activation of the RES/AC-
CEL switch.
A ªtap downº feature is used to decelerate without
disengaging the speed control system. To decelerate
from an existing recorded target speed, momentarily
depress the COAST switch. For each switch activa-
tion, speed will be lowered approximately 1 mph.DIAGNOSIS AND TESTING
DIAGNOSIS AND TESTING - VACUUM SUPPLY
TEST
3.7L / 4.7L Gas Powered Engines
3.7L/4.7L gas powered engines: actual engine vac-
uum, a vacuum reservoir, a one-way check valve and
vacuum lines are used to supply vacuum to the speed
control servo.
(1) Disconnect vacuum hose at speed control servo
and install a vacuum gauge into the disconnected
hose.
(2) Start engine and observe gauge at idle. Vac-
uum gauge should read at least ten inches of mer-
cury.
(3) If vacuum is less than ten inches of mercury,
determine source of leak. Check vacuum line to
engine for leaks. Also check actual engine intake
manifold vacuum. If manifold vacuum does not meet
this requirement, check for poor engine performance
and repair as necessary.
(4) If vacuum line to engine is not leaking, check
for leak at vacuum reservoir. To locate and gain
access to reservoir, refer to Vacuum Reservoir Remov-
al/Installation in this group. Disconnect vacuum line
at reservoir and connect a hand-operated vacuum
pump to reservoir fitting. Apply vacuum. Reservoir
vacuum should not bleed off. If vacuum is being lost,
replace reservoir.
8P - 2 SPEED CONTROLDR
SPEED CONTROL (Continued)