
6
.
Disconnect
ABS
electrical
connectors
.
Label
and
then
disconnect
brake
lines
from
hydraulic
brake
unit
.
Plug
openíngs
.
See
Fig
.
12
.
~
~
A
1/
B
'1v
C
~
F
lu
11
-ri
J
.
0013244
A
.
Right
front
F
Front
from
master
cylinder
B
.
Leftfront
R
.
Rear
from
master
cylinder
C
.
Rear
Fig
.
12
.
Brake
fluid
linesat
ABS
hydraulic
unit
.
WARNING
-
"
On
cars
with
All
Season
Traction
(AST),
special
BMW
service
equipment
is
required
to
properly
bleed
the
Antilock
Brake
System
(ABS)
.
Removal
of
the
ABS
hydraulic
unit
is
not
recommended
un-
less
this
equipment
is
available
.
For
safetyrea-
sons,
the
brake
system
on
cars
with
ABS
must
not
be
bled
using
the
procedures
described
inthis
repair
group
.
"
Do
not
mix
up
the
fluid
fines
at
the
ABS
hydraulic
unit
Label
all
connections
before
disconnecting
.
7
.
Remove
ABS
hydraulic
unit
from
engine
compartment
.
8
.
Working
inside
car,
remove
panel(s)
frombeneath
steering
column
to
access
pedal
assembly
.
See513
In-
terior
Trim
.
12
.
Make
sure
al¡
nuts,
fluid
couplings,
thread
bores
and
mating
surfaces
are
clean
.
BRAKES
340-
9
0011261
Fig
.
13
.
Brake
pedal
clevispin
and
retaining
clip
(A)
.
Brake
booster
mounting
nuts
shown
at
arrows
.
13
.
If
necessary,
mount
master
cylinder
to
vacuum
booster
using
a
new
O-ríng
and
newself-locking
nuts
.
CAUTION-
Do
not
over-torque
the
master
cylinder
mounting
bolts
.
This
could
damage
the
brake
booster
and
prevent
proper
vacuum
build-up
.
14
.
Installation
is
reverse
of
Rmoval
.
"
Bleed
brakes
as
described
earlier
.
"
Check
and,
if
necessary,
adjust
brake
light
switch
above
brake
pedal
.
Tightening
Torques
"
Brakemaster
cylinder
to
brake
booster
...........
.
..
..
...
26
Nm
(18
ft-Ib)
"
Brake
booster
to
bulkhead
.
.
..
..
...
22
Nm
(16
ft-Ib)
"
Brake
fluidline
to
master
cylinder
or
ABS
hydraulic
unit
.......
.
..
17-19
Nm
(13-14
ft-lb)
9
.
Remove
clip
and
clevis
pin
from
brake
booster
pushrod
and
disconnect
it
from
brakepedal
.
Remove
brake
booster
mounting
nuts
.
See
Fig
.
13
.
NOTE-
10
.
Working
in
engine
compartment,
remove
brake
booster
When
replacing
the
brake
booster
one-way
valve
or
together
with
master
cylinder
.
vacuum
hose,
install
the
valve
so
that
the
molded
arrow
is
pointing
toward
the
intake
manifold
.
Use
new
hose
11
.
If
booster
or
master
cylinder
O-ring
is
being
replaced,
clamps
.
disconnect
master
cylinder
from
brake
booster
.
BRAKE
BOOSTER

340-
1
0
BRAKES
PARKING
BRAKE
The
parking
brake
is
a
brake
drum
system
integrated
into
the
rear
brake
rotors
.
See
Fig
.
14
.
Adjustment
of
the
shoes
may
benecessary
compensate
for
wear
.
The
parking
brake
should
also
be
adjusted
any
time
the
cable,
the
rear
brake
rotor,
or
the
parking
brake
shoes
are
re-
placed
.
Lower
Parking
brake
Parking
brake
retum
shoe
actuator
spring
Fig
.
14
.
Parking
brake
shoeassembly
.
Parking
brake,
adjusting
2
.
Raise
rearof
car
.
PARKING
BRAKE
Shoe
retainer
Rotor
with
and
spring
integrated
parking
brake
Shoe
drum
I
adjuster
Upper
return
spring
-í
<~
:
:
Rotor
mounting
screw
WARNING
-
Make
sure
the
car
is
firmly
supported
on
jack
stands
designed
for
the
purpose
.
Place
the
jack
stands
be-
neatha
structural
chassis
point
.
Do
not
placejack
stands
undersuspension
parts
.
0011265
3
.
Remove
one
lug
bolt
from
each
rear
wheel
.
Turnroad
wheel
until
lug
bolt
hole
lines
úp
with
parking
brake
ad-
juster
(approximately
65°
to
rear
of
wheel
centerline)
.
See
Fig
.
16
.
4
.
Usinga
screwdriver,
turn
adjusterto
expand
brake
shoes
until
road
wheel
canno
longer
turn,
then
back
adjuster
off
.
Repeatprocedureon
other
rear
wheel
.
Fig
.
15
.
Parking
brake
cable
adjustingnuts
(arrows)
.
The
parking
brake
can
be
adjusted
with
the
wheels
in-
stalled,
although
the
rear
wheels
will
have
to
be
raised
off
the
1
f
l
i\
aground
.
1
.
Lift
parking
brake
lever
boot
out
of
console
.
While
hold-
ing
cables
stationary,
loosen
parking
brake
cable
nuts
until
cablesare
completely
slack
.
See
Fig
.
15
.
0011263
0012727
Fig
.
16
.
Access
parking
brake
shoe
adjuster
approxímately
65°
to
rear
of
vertical
.
Use
flat-bladed
screwdriver
to
turnadjuster
.
On
left
wheel,
turn
adjuster
in
direction
1
to
expand
shoes
.
On
ríght
wheel,
turn
adjuster
in
direction
2
to
expand
shoes
.
Parking
Brake
Adjusting
(initial)
"
Back
off
adjuster
through
wheel
lug
bolt
hole
ex
.
M3
models
.........
..
...
...
.
...
.
18notches
M3
models
............
.
.....
..
..
..
.
.
8notches
5
.
Working
inside
car,
set
parking
brake
several
times
to
seat
cable
.
Then
pull
parking
brake
lever
up
four
notch-
es
.
Tighten
cable
adjusting
nuts
until
it
is
just
possible
to
turnrear
wheels
with
slight
resistance
.
6
.
Release
lever
and
make
sure
rear
wheels
turn
freely
.

ELE-170
ELECTRICAL
WIRING
DIAGRAMS
15~HT/YEL
20
Y
WHT/VIO
DATA
LINK
CONNECTOR
i6
S
YEL
7
GRN/BLU
S
BLK/WHT
S
BRNIBLK
10
ELK/RED
11
WHT/GRN
12
VIO/YEL
13
BRN/YEL
1C
BRN/VIO
1S
BRN/YEL
I
1110
BLK/WHT
YEL
63365
RED/YELRED/YEL
RED/YEL
WHT/YELWHT/VIO
I
TAC=I
CRUISECONTROL
MODULE
1997
ONLY
BRN/GRY/YEL
4
H
BRNIRED
INTERIORLIGHTS
SYSTEM
YEL
LEFTFRONT
BRAKEPAD
SENSOR
RIGHT
REAR
BRAKEPAD
SENSOR
BRN
"
BRN
,~
G312
BRN/VIO
ENGINE
OOLANT
TEMPERATURE
SENSOR
BRNIYEL
HOT
IN
RUNAND
START
HOTINACCY,RUNANDSTARTr
-
---
FRONTPOWER
FUSE
FUSE
DISTRIBUTIONBOX
)
F23
/F<6
6
32GRN(
VIO/~
Btu
YEL
DOMPUTER
DATA
I
YEL
LINES
SYSTEM
WHT/YEL
"
FUELTANK
SENSORII
InstrumentPanel
1995-97
318ti
(2
of
2)
BR
4
EXCEPT
1997
GRY/REDGRY/RED
ENGINECONTROLS
~IHTW
/BLK
SYSTEM
WHT/YEL
''
coMPUTERDATA
T/VIO
LINESSYSTEM~
WH-
BRN/
RED
COMBINATION
r
-
-
(SWITCH
BLK/WHT
WIPER/WASHERSYSTEM
BLK
K/=HT
ENGINE
CONTROLSSYSTEM
BOARDCOMPUTER
G203
BRNIYEL(ORGRYIYEL)
BRN/GRY/YEL
C
DRIVERS
S
W
ITCH
FUELLEVEL
SENSOR
BRN/RED
G312
.Ip
BRN
"
BRN
RED/YEL
3
,a
BLK/R
IV
BRN
.
BN
1
{
G202
CHIME
MODULE
(1997)
REDIYEL
5B,
VIO/YE
-
L
i4
BRNIOR
6
3~
GRY/RED
11
2,
BANIGFY
ON-BOARD
COMPUTER
TEMPSENSOR
BRNIORG
11
~u
DIGITAL
CLOCK

ELE-172
ELECTRICAL
WIRING
DIAGRAMS
B78
10458
1
BRNIGRN
_
I
-
BRN/W
XT
5
I
YEL
I
--
REDIYEL
4
BLK/WHT
:
BRN/WHT
10
I
I
RADIO
0
"1
h
L
RED/VEL
3
BLK/RED
BLK/RED
2
VIO/VELVIOIYEL
BRN/GRY/YEL
BRNIYEL
BRN/BLK
SRN/RED
PARK
LEFTFRONTRIGHTREAR
BRAKE
BRAKEPADBRAKEPAD
SWITCH
SENSORSENSOR
GRN/~
NCAt
VELf
VEL
YEL
BRNj
InstrumentPanel
1998
318ti
(2
of
2)
A
A
A
J,
A
,,
11f
'
11
SWITCH
I!
BRN
I
BRN
/
VEHICLE
FUELLEVEL
FUELTANK
SP
EEDSENSOR
SENSOR
SENSORII
BRN
BFN
HOTAT
ALLTIMES
I
FUSE,DISTRIBUTI,ONBOK
L_3c5"_J
RED/I
YELI
I
W
IPERIW
ASHER
MODU
LE
BRNIWHT
10~I
I
I
CRUISE
CONTROL
MODULE
CHIME
MODULE
BRN/RED
1
1
~
WHT/VIO
2JCOMPUTERDATA
~l
LINESSYSTEM
WH/YE
WHT/BLK
4
ENGINECONTROLS
~,
RED/YEL
5
BRNIORG
8
BRN/YEL
7
BRN/GRY
8
BLK/WHT
9
VIO/YEL
10
INTERIORLIGHTS
GFYIRED
11
SYSTEM
12
GRV/
RED
YEL
10
NCA
DRIVERS
COMBINATION
BRN/I
BRN/I
BRN/'
I
1
BRNII
I
A
(DOOR
I
I
SWITCHRED
/
BLK
BLK
/
YEL
I
YEL
I
YELI
I
/
I
JAMB
I
I
.A
1
G
40E
G202
BRN/
I
ORD
I
1
G201
BRN/GRV
BRN/ORG
REOIVEL
fi
VIO/YEL
5
BRN/ORG
3`
INTERIORLIGHTS
GRV/RED
2
SYSTEM
BOARDCOMPUTER
ON-BOARD
COMPUTER
TEMPERATURE
SENSOR
DIGITAL
CLOCK

WARNING
Your
common
sense,
good
judge-
ment,
and
general
alertness
are
cru-
cial
tosafe
and
successful
service
work
.
Before
attempting
any
work
on
your
BMW,
read
the
warnings
and
cautions
on
page
vi¡
and
the
copyright
page
at
the
frontof
the
manual
.
Review
these
warnings
and
cautions
each
time
you
prepare
to
work
on
your
BMW
.
Please
also
read
any
warnings
and
cautions
that
accom-
pany
the
procedures
in
the
manual
.
Fuel
pressure
regulator
See
Fuel
injection
Fue]
pump
general
information
160-1
electrical
tests
160-7
power
consumption,
testing
160-7
delivery
tests160-8
delivery
volume,
testing
g
160-9
electrical
circuit,
checking
160-7
fuse
and
relay
160-6
level
sender
See
pump/fuel
leve¡
sender
operating
fuel
pump
for
tests
160-6
pump/fuel
level
sender
(left
side),
removing/installing
160-6
pump/fuel
leve¡
sender
(right
side),
removing/installing
160-5
relieving
fuel
pressure
and
connecting
fue¡
pressure
gauge
160-8
Fueltank
and
lines
general
information
160-1
draining
160-2
evaporative
control
system
160-4
leve¡
senders,
testing
160-5
removing/installing
160-3
Fundamentals
for
the
do-it-yourself
owner
general
information
010-1
advice
for
the
beginner
010-4
cleanliness
010-4
electrical
testing
010-6
gaskets
and
seals
010-5
non-reusable
fasteners
010-5
planning
ahead
010-4
tightening
fasteners
010-5
wire
repairs
010-6
buying
parts
010-6
genuine
BMW
parts
010-6
information
you
need
to
know
010-7
non-returnable
parts
010-7
emergencies
010-11brake
fluid
leve¡
010-13
car
will
not
start
010-11
changinga
tire
010-11
check
enginewarning
light
010-13
dim
Iights
010-13
jump
starting
car
010-12
low
o]I
pressure
010-13
overheating
010-12
Emergencies
(cont
.)
spare
parts
kit
010-14
towing
010-13
gettingstarted
010-2
lifting
thecar
010-3
raising
car
safely
010-3
safety
010-2
working
under
car
safely
010-4
how
to
use
this
manual
010-2
warnings,
cautions
and
notes
010-2
service
010-7
tools
010-7
basic
tool
requirements010-8
BMW
specialtools
010-11
feeler
gauges
010-10
jack
stands
010-9
oil
change
equipment
010-9
torque
wrench
010-10
volt-ohm
meter
(VOM)
or
Multi-
meter010-10
Fuses
See
Electrical
component
locations
G
Gaskets
See
Fundamentals
for
the
do-it-
yourself
owner
Gearshift
See
Gearshift
linkage
Gearshift
linkagegeneral
information
250-1
automatic
shiftlock,
checking
function
250-5
automatic
transmission
gearshift
250-
3
gear
position/neutral
safety
switch,
replacing
(automatic
transmission)
250-4
gearshift
lever,
installing
(manual
transmission)
250-2
gearshift
lever,
removing
(manual
transmission)
250-1
gearshift
mechanism,
adjusting
(automatictransmission)
250-3
manual
transmission
gearshift
250-1
shift
interlock,
checking
function
(automatic
transmission)
250-6Glass
See
Door
windows
Glove
compartment
See
Interior
trim
Grille
See
Exterior
trim,
bumpers
Guibo
(flex
disc)
See
Driveshaft
Handle,
door
See
Doors
Hardtop
See
Body-general
Headlight
See
Exterior
lighting
Headlight
switch
See
Switches
and
electrical
accessoriesHeater
box
See
Heating
Heater
core
See
Heating
Heater
valve
See
Heating
Heating
general
information
640-1
air
distribution
motors
640-9
air
distribution
motor,
replacing
(rotary
knob)
640-10
blower
motor,
removing/installing
640-1blower
motor
resistor
pack,
replacing
640-3
control
head
640-7
removing/installing
(digital-display)
640-8
removing/installing
(rotary
knob)
640-7
control
module
removing/installing
(digital-display)
640-8
removing/installing
(rotary
knob)
640-8
heater
box,
removing640-4
heater
core,
replacing
640-6
heater
core
temperature
sensor,
replacing
640-7
heater
valve,
replacing
640-3
rear
window
blower
(convertible
models)
640-10
reas
window
defogger
640-10sensor
fan
forinterior
temperature,
replacing
640-9warnings
and
cautions
640-11
Hood
See
Fenders,
engine
hood
Idle
speed
See
Maintenance
program
Idle
speed
control
valve
See
Fuel
injection
Ignition
switch
See
Switches
and
electrical
accessories
INDEX
5

6
INDEX
Ignition
system
general
information
120-1basictroubleshooting
principies
120-3camshaft
position
(CMP)
sensor
120-
6
camshaft
positíon
(CMP)
sensor,
replacing
(4-cylinder
engine)
120-6camshaft
position
(CMP)
sensor,
replacing
(6-cylinder
engines)
120-7
checking
for
spark
120-3
crankshaftposition/rpm
sensor
120-5
crankshaft
position/rpm
sensor,
testing/replacing
(front
mounted
sensor)
120-6
crankshaft
positíon/rpm
sensor,
testing
(rear
mounted
sensor)
120-6
disabling
ignition
system120-2
ignition
coil,
testing
and
replacing
(4-
cylinder
engines)
120-3
ignition
coil,
testing
and
replacing
(6-
cylinder
engines)
120-4
ignítion
firing
order
120-7
ignition
system
diagnostics
120-3
ignition
system
schematics
120-7
ignition
system
service
120-3knock
sensors,
replacing
120-7warnings
and
cautions
120-2
Inspectíon
I
and
Inspection
II
See
Maintenanceprogram
Instrumentpanel
See
interior
trim
Instruments
general
information
620-1
instrument
cluster,
removinglinstalling
620-1
instrument
cluster,
self-testing
620-1
instrument
cluster
bulbs,
replacing
620-2
multi-information
display
(MID),
620-4
multi-information
display
(MID),
removing/installing
620-4
odometer
coding
plug,
replacing
620-
2
vehicle
speed
sensor,
replacing
620-3
Intake
manifold
4-cylinder
engíne,
removing
113-3
6-cylinder
engine,
removing
113-11
See
alsoCylinder
head
removal
and
installation
Intake
air
temperaturesensor
See
Fuel
injection
Interior
trim
general
information
513-1
center
console,
removing/installing
513-1
dashboard,
removing/installing
513-3
glove
compartment,
removing/
installing
513-2
lower
left
dash
panel,
removing/
installing
513-2
J
Jump
startíng
010-12
K
Knock
sensor
See
Ignition
system
L
Leather
upholstery
See
Maíntenance
program
Leve¡
sender
See
Fuel
pump
Lubrication
system
general
information
119-1
oil
pan,
removing/installing
(4-cylinder
engines)
119-2
oil
pan,
removing/installing
(6-cylinder
engine,
1992models)119-4
oil
pan
119-2
oil
pan,
removing/installing
(6-cylinder
engine,
1993
and
later
models)
119-6
oil
pressure,
checking
119-1
oil
pressure
warningsystem,
testing
119-2
oil
pump
119-8
oil
pump,
removing/installing
(4-cylinder
engine)
119-8
oil
pump,
removing/installing
(6-cylinder
engine)
119-9
troubleshooting
119-1
M
Maíntenance
program
general
information
020-2
accelerator
and
throttle
linkage
020-13
air
filter,
replacing
020-11
automatic
transmission
fluid
020-8
automatic
transmission
service
020-18
battery,
checking
and
cleaning
020-12
battery,
replacing
020-12
BMW
service
indicator
020-2
body
and
hinges,
lubricating
020-19
brake
fluid
020-9
brake
fluid,
replacing
020-17
brake
pad/rotor
wear,
checking
020-17
brake
system,
inspecting
020-17
clutch
fluid,
checking
020-19
cooling
system
service
020-14
drive
axle
joint
boots,
inspecting
020-19
engine
coolant
(anti-freeze)
020-9
engine
drive
belts
020-13
engine
oil,
checking
leve¡
020-9
Maintenance
program
(cont
.)
engine
oil
and
filter,
changing020-9engine
oil
service
020-9
exhaust
system,
inspecting
020-18
exterior
washing020-20
final
drive
gear
oil
020-9
final
drive
oil
level,
checking
020-18
front
suspension
and
steering
linkages,
inspecting
020-18
fuel
filter,
replacing
020-16
fuel
tank
and
fuel
lines,
inspecting
020-19
¡dle
speed
020-12
inspection
I
and
inspection
11
020-2
interior
care020-20
leather
upholstery
and
trim
020-20
maintenance
tables
020-3
manual
transmission
fluid,
checking
and
filling
020-18manual
transmission
fluid
020-8
manual
transmission
service
020-18oxygensensors
020-15
parking
brake,
checking
020-17
polishing
020-20
poly-ribbed
belt,
replacing
020-13
power
steering
fluid
020-9
power
steering
fluid,
checking
leve¡
020-14
rear
suspension,
inspecting
020-18
resetting
service
indicator
020-3
seat
belts
020-20
spark
plugs,
replacing
020-11
special
cleaning
020-20
tires,
checking
inflation
pressure
020-17
tires,
rotating
020-17
v-belt,
replacing
020-13
washing
chassis
020-20waxing020-20
windshield
wiperblade
maintenance
020-19
wheels,
aligníng
020-17
Manual
transmission
See
also
Maintenance
program
See
also
Transmission-general
general
information
230-1
back-up
light
switch,
replacing
230-2
inputshaft
sea¡,
replacing
(transmission
installed)
230-5
output
shaftsea¡,
replacing
(transmission
installed)
230-4
selector
shaft
sea¡,
replacing
(transmission
installed)
230-3
transmission
fluid,
replacing
230-2
transmission
fluidlevel,
checking
230-2
transmission
fluid
service
230-1
transmission
removal
and
installation
230-5
transmission,
removing/installing
230-
6
transmission
service
230-2
Mass
air
flow
sensor
See
Fuel
Injection