020-
1
8
MAINTENANCE
PROGRAM
Fig
.
25
.
Inspect
brake
pads
with
the
caliper
removed
.
Minimum
brake
pad
thickness
shown
by
dimension
(A)
.
NOTE-
The
parking
brake
may
lose
some
of
its
effectiveness
if
it
is
not
used
frequently
.
This
is
due
to
corrosion
build-
up
on
the
parking
brake
drum
.
To
remove
corrosion,
ap-
plythe
parking
brake
just
until
it
begins
togrip,
then
pulí
the
lever
up
one
more
stop
(click)
.
Drive
thecar
approx-
imately
400
meters
(1,300
ft
.)
and
release
the
brake
.
To
recheck
the
adjustment
of
the
parking
brake
see340
Brakes
.
UNDER-CAR
MAINTENANCE
0011920
Manual
transmission
fluid,
checking
and
filling
The
manual
transmission
fluid
leve¡
should
be
checked
at
specified
intervals
.
Check
and
fill
the
transmission
with
the
car
ona
leve¡
surface
.
Transmission
(luid
leve¡
checking
and
re-
placement
procedures
are
covered
in
230
Manual
Transmis-
sion
.
Automatic
Transmission
Service
The
automatic
transmission
is
not
equipped
with
a
dipstíck
.
Therefore,
checking
the
ATF
level
is
an
ínvolved
procedure,
which
includes
measuring
and
maintaining
a
specified
ATF
temperature
during
the
checking
procedure
.
For
more
complete
ATF
service,
including
checking
ATF
lev-
e¡
and
ATF
filter
replacement
procedures,
see
240
Automatic
Transmission
.
Front
suspension
and
steering
linkages,
inspecting
Inspection
of
the
front
suspension'and
steering
includes
a
check
of
all
moving
parts
for
wear
and
excessive
play
.
Also
in-
spect
the
rubber
seals
and
boots
for
cracks
or
tears
that
could
allow
the
entry
of
dirt,
water,
and
other
contaminants
.
See
310
Front
Suspension
.
Exhaust
system,
inspecting
Rear
suspension,
inspecting
Exhaust
system
life
varies
widely
according
to
driving
habits
Final
drive
and
rear
drive
axle
service
consists
of
checking
and
environmental
conditions
.
If
short-distance
driving
pre-
and
changing
the
gear
oil,
inspecting
for
leaks,
and
checking
dominates,
the
moisture
and
condensation
in
the
system
will
the
rear
drive
axle
rubber
boots
for
damage
.
not
fully
dryout
.
This
will
lead
to
early
corrosion
damage
and
more
frequent
replacement
.
The
areas
where
leaks
are
most
likely
to
occur
are
around
the
driveshaft
and
drive
axle
mounting
flanges
.
For
more
infor
Scheduled
maintenance
of
the
exhaust
system
is
limitedlo
mation
on
ídentifying
oil
leaks
and
their
causes,
see330
Rear
inspection
.
Check
for
restrictions
due
to
dents
or
kinks
.
Check
Suspension
.
for
weakness
or
perforation
due
to
rust
.
Check
lo
see
that
all
the
hangers
are
in
place
and
properly
supporting
the
system
and
that
the
system
does
not
strike
the
body
.
Alignment
of
the
sys-
Final
drive
oil
leve¡,
checking
temand
the
location
of
the
hangers
aredescribed
in
180
Ex-
haust
System
.
Check
the
lubricant
leve¡
with
thecar
level
.
Remove
the
oil
filler
plug
.
The
leve¡
is
correct
when
the
fluidjust
reaches
the
edge
of
the
filler
hole
.
Install
and
tighten
the
oil
filler
plug
when
Manual
Transmission
Service
the
oil
level
is
correct
.
See
Fig
.
26
.
Manual
transmissionservice
consists
of
inspectingfor
leaks
The
final
drive
should
be
filled
with
a
special
BMW
lubricant
and
checking
and
changing
the
fluid
.
available
through
an
authorized
BMW
dealer
.
In
addition,
the
lubricant
type
varies
depending
onwhether
or
nota
limited-slip
Evidence
of
transmissionleaks
is
fkely
to
beseenaround
the
differential
is
fitted
.
driveshaft
mounting
flange
and
at
the
bottom
of
the
bellhousing
.
For
more
information
on
identifying
oil
leaks
and
their
causes,
see230ManualTransmissionand210
Clutch
.
Tightening
Torque
"
Finaldrive
filler
plug
to
final
drive
housing
..................
70
Nm
(52
ft-Ib)
NOTE-
Use
a14
mm
or17
mm
alíen
bit
socket
to
remove
the
drain
plug
.
"
If
thecar
is
raised
in
the
air,
it
shouldbe
leve¡
.
Fuel
tank
and
fuel
fines,
inspecting
0012474
Inspect
the
fuel
tank,
fuel
lines,
and
fuel
system
for
damage
or
leaks
.
Check
for
fuel
leaks
in
the
engine
compartment
or
fuel
odors
in
the
passenger
compartment
.
Check
for
faultyfuel
lines
bybending
them
.
If
any
leaks
are
present,
fuel
should
be
expelled
.
Check
for
any
evaporative
emissions
hoses
that
may
have
become
disconnected,
checking
carefully
at
the
charcoal
canister
and
evaporative
emissionspurge
system
.
See130
Fuel
Injection
and
160
Fuel
Tank
and
Fuel
Pump
for
component
locations
and
additional
information
.
WARNING
-
When
checking
for
fuel
leaks,
the
engine
must
be
cold
.
A
hot
exhaust
manifold
or
exhaust
system
could
cause
the
fuel
to
ignite
or
explode
causing
se-
rious
personal
injury
.
Uentilate
the
workarea
and
clean
up
spilled
fuel
immediately
.
Clutch
fluid,
checking
The
hydraulic
clutch
and
the
brake
system
share
the
same
reservoir
and
the
same
brake
fluid
.
Clutch
fluid
leve¡
and
brake
fluid
level
are
checked
at
the
same
time
.
See340
Brakes
for
more
information
.
See210
Clutch
for
information
on
the
clutch
and
the
hydraulic
clutch
operating
system
.
MAINTENANCE
PROGRAM
020-19
Drive
axie
joint
boots,
inspecting
100
Engine-General
The
protective
boots
must
be
closely
inspected
for
cracks
andany
other
damage
that
will
allow
contaminants
to
get
ínto
the
joint
.
If
the
rubber
boots
faf
,
the
water
and
dirt
that
enter
the
joint
will
quickly
damage
¡t
.
Replacement
of
the
drive
axle
joint
boots
and
inspection
of
the
joints
are
described
in
330
Rear
Suspension
.
BODY
AND
INTERIOR
MAINTENANCE
Windshield
Wiper
Biade
Maintenance
Common
problems
with
the
windshield
wipers
include
streaking
or
sheeting,
water
drops
after
wiping,
and
blade
chat-
ter
.
Streaking
is
usually
caused
when
wiper
blades
are
coated
with
road
film
or
car
wash
wax
.
Clean
the
blades
using
soapy
water
.
If
cleaning
theblades
does
not
cure
the
problem
then
they
should
be
replaced
.
BMW
recommends
replacing
the
wip-
er
blades
twice
a
year,
before
and
after
the
cold
season
.
Onold-
er
cars,
check
the
tension
spring
that
holds
the
wiper
to
the
glass
.
Replace
the
wiper
arm
if
the
springs
are
weak
.
Drops
that
remainbehind
after
wipingare
caused
by
oil,
road
film,
or
diesel
exhaust
coating
the
windshield
.
Use
an
alcohol
or
ammonia
solution,
or
a
non-abrasive
cleanser
to
clean
the
windshield
.
Wiper
blade
chatter
may
be
caused
by
dirty
or
worn
blades,
bya
dirty
windshield,
or
by
bentor
twisted
wiper
arms
.
Clean
the
blades
and
windshield
as
described
above
.
Adjust
the
wiper
arm
so
that
there
is
even
pressure
along
the
blade,
and
so
that
the
blade
is
perpendicular
to
the
windshield
atrest
.
Lubricate
the
wiper
linkage
with
a
light
oil
.
The
linkage
is
located
under
the
hood
on
the
drivers
side
.
If
the
problem
persists,
theblades
are
excessively
aged
or
worn
and
should
be
replaced
.
See
611
Wipers
and
Washers
.
Body
and
hinges,
lubricating
The
door
locks
and
lock
cylinders
canbe
lubricated
with
an
oil
that
contains
graphite
.
The
body
and
door
hinges,
the
hood
latch,
and
the
door
check
rods
should
be
lubricated
with
SAE
30
or
SAE
40
engine
oil
.
Lubricate
the
seat
runners
with
multipurpose
grease
.
Do
not
apply
any
oil
to
rubber
parts
.
If
door
weatherstrips
are
sticking,
lubricate
them
with
silicone
spray
or
talcum
powder
.
The
hood
release
cable
should
be
lubricated
as
well
.
The
use
of
winter
lock
de-icer
spraysshould
be
kept
to
an
ab-
solute
minimum,
as
the
alcohol
in
the
de-icer
will
wash
the
grease
out
of
the
lock
assemblies,
and
may
cause
the
locks
to
corrode
internally,
or
become
difficult
to
operate
.
ENGINE-GENERAL
100-1
14
.
Unbolt
power
steering
fluid
reservoir
from
íts
mounting
bracket
.
Use
stiff
wire
to
hang
reservoir
to
one
side
.
Do
not
disconnect
fluid
lines
.
15
.
Remove
power
steering
pump
drive
belt
and
remove
pump
from
its
mounting
bracket
.
Use
stiff
wire
to
hang
pump
from
body
.
16
.
On
cars
with
automatic
transmission
remove
front
and
rear
brackets
holding
automatic
transmission
cooler
linesto
engine
.
17
.
Remove
A/C
compressor
from
its
mounting
bracket
without
disconnecting
any
refrigerantlines
.
See
Fig
.
5
.
ENGINE
REMOVAL
AND
INSTALLATION
110-
3
21
.
Remove
front
exhaust
pipefrom
exhaust
manifold
.
See
Fig
.
6
.
22
.
Install
an
engine
lifting
device
and
raise
engine
until
its
weight
is
supported
.
Remove
nuts
and
ground
strap
from
left
and
right
engine
mounts
.
0011967
Fig
.
6
.
Front
exhaustpipe
to
exhaust
mounting
nuts
(arrows),
as
viewed
from
below
on
4-cylinder
engine
.
23
.
Carefully
raíse
engine
out
of
car,
checking
for
any
wir-
ing
harnesses,
fuel
lines,
or
mechanical
parts
that
might
become
snagged
as
engine
is
removed
.
24
.
Installation
is
reverse
of
removal,
noting
the
following
:
"
Replace
all
gaskets,
O-rings
and
seals
.
"
Change
engine
oil
and
filter
and
check
al¡
other
fluid
levels
.
See020
Maintenance
Program
.
"
Refill
and
bleed
cooling
system
.
See
170
Radiator
and
Cooling
System
.
"
Insta¡¡
the
front
exhaust
pipes
using
new
gaskets
and
self-locking
nuts
.
Use
copper
pasteon
threads
.
See
180
Exhaust
System
.
Tightening
Torques
"
Coolant
drain
plug
to
cylinder
block
.
25
Nm
(18
ft-Ib)
Fig
.
5
.
A/
C
compressor
mounting
bolts
(arrows)
.
"
Engine
mount
to
subframe
M8
......:...
..
..
..
......,:..
22
Nm
(17
ft
-
1b)
,
18
.
Move
A/C
compressor
out
of
way
without
distorting
or
M10
.
...
.
..
...
.
.
...........
45
Nm
(33
ft'-Ib)
damaging
any
lines
.
Support
compressor
by
hanging
it
"
Intake
manifold
to
cylinder
head
from
chassis
using
stiff
wire
.
M7
.....
.
..
...
..
..
...........
15
Nm
(11
ft-Ib)
M8
...
.
.
.
..
..
...
..
...........
22
Nm
(16
ft-Ib)
19
.
Disconnect
wiring
from
starter
and
alternator
.
Move
`
"
Radiator
cooling
fan
to
coolant
pump40
Nm
(30
ft-Ib)
wiring
harness
out
of
way
.
See
121
Battery,
Starter,
"
Radiator
drain
screw
to
radiator
...
2
.5
Nm
(22
in-lb)
Alternator
.
"
Wiring
to
alternator
(M8
nut)
........
12
Nm
(9
ft-1b)
"
Wiring
to
starter
20
.
Remove
oil
dipstick
guide
tube
.
Note
O-ring
at
base
of
M6
nut
..
.
..
..
...
..
...........
.
:5
Nm
(44
in-lb)
tube
when
removing
.
M8
nut
..
.
..
..
...
..
............
12
Nm
(9
ft-Ib)
ENGINE
REMOVAL
AND
INSTALLATION
11
.
Draín
engine
coolant
and
Rmove
coolant
hoses
at-
tached
to
cylinder
head
.
"
Drain
engine
block
byremoving
block
drain
.
"
Disconnect
hoses
from
thermostat
housing
in
front
of
cylinder
head
.
"
Disconnect
heater
hoses
at
rear
of
engine
.
See
Fig
.
9
.
"
Drain
radiator
by
removingthreaded
plastic
plug
from
lower
left
comer
.
NOTE-
"
The
block
drain
plug
is
located
oh
the
exhaust
side
to-
wards
rear
ofengine
.
"
Remove
small
plastic
lock
clipto
pulíradiator
draín
plug
out
completely
.
NOTE-
CAUTION-
Radiatorfan
has
left
hand
threads
.
ENGINE
REMOVAL
AND
INSTALLATION
110-
5
Fig
.
9
.
Coolant
hoses
at
heater
valve
and
heater
core
to
be
discon-
nected
(arrows)
.
12
.
Remove
radiator
cooling
fan
and
radiator
as
described
in
170
Radiator
and
Cooling
System
.
13
.
Label
and
disconnectcoolant
hoses,
cables,
and
har-
ness
connectors
from
throttle
housing
.
See
Fig
.
10
.
14
.
Working
atrearof
intake
manifold,
label
and
then
re-
move
fuel
supply
and
fuel
retum
lines
.
Disconnect
fuel
lines
from
support
bracket
on
manifold
.
See
Fig
.
11
.
uu12ivu
Fig
.
10
.
Throttle
housing
assemblyon
M52
engine
.
Disconnect
hos-
es,
cables
and
harness
connectors
at
and
around
housing
.
0012699
Fig
.
11
.
Special
fuelline
fitting
at
fuel
rail
on
M52/S52US
engine
.
Use
BMW
special
tool
16
1
050
to
releaselocking
fittings
at
ends
offuel
lines
.
WARNING
-
"
Fuel
may
be
expelled
under
pressure
.
Do
not
smoke
or
work
near
heaters
or
other
fire
haz-ards
.
Keep
a
fire
extinguísher
handy
.
Before
dis-
connecting
fuel
hoses,
wrapa
cloth
around
fuel
hoses
to
absorb
any
leaking
fuel
.
Plug
all
oyen
fuel
fines
.
"
Always
unscrew
the
fuel
tank
cap
to
release
pres-
sure
ín
the
tank
before
working
on
the
tank
or
lines
.
OnM52
and
S52US
engines,
special
fittings
are
used
to
retain
the
fuel
lines
to
the
fuel
rail
.
Use
BMW
special
16
.
Remove
intake
manifold
from
engine
byremoving
sev-
tool
no
.
161050
to
compress
the
locking
clip
insidethe
en
mounting
nuts
from
above
andtwo
mounting
bracket
end
of
the
fuel
line
fittings
to
release
the
fine
.
boits
from
below
.
See
Fig
.
12
.
15
.
Unbolt
power
steering
fluid
reservoir
from
its
mounting
CAllTION-
bracket
.
Use
stiff
wire
to
hang
reservoir
to
one
side
.
Do
Stuff
clean
rags
into
the
open
intake
ports
to
pre-
not
disconnect
fluid
fines
.
vent
any
parts
from
falling
into
the
engine
intake
.
ENGINE
REMOVAL
AND
INSTALLATION
22
.
Move
A/C
compressor
out
of
the
way
without
distorting
26
.
Carefully
raise
engine
out
ofcar,
checking
for
any
wir-
or
damaging
any
lines
.
Support
compressor
by
hanging
ing,fuel
lines,
or
mechanical
parts
that
might
become
it
from
chassis
using
stiff
wire
.
snagged
as
engine
is
removed
.
23
.
Disconnect
wiring
from
starter
and
alternator
.
Move
27
.
Installation
is
reverse
of
removal,
noting
the
following
:
wiring
harness
out
of
the
way
.
See
121
Battery,
Start-
Replace
al¡
gaskets,
O-rings
and
seals
.
er,
Alternator
.
"
Change
engine
oil
and
filter
and
check
all
other
fluid
24
.
Remove
Fontexhaust
pipe
fromexhaust
manifold
.
See
levels
.
See
020
Maintenance
Program
.
"
Refill
and
bleed
cooling
system
.
See
170
Radiator
Fig
.
16
.
and
Cooling
System
.
"
Check
that
engine
drivebelts
properly
engage
the
pul-
ley
grooves
.
"
Install
the
Font
exhaust
pipesusing
new
gaskets
and
seif-locking
nuts
.
Use
copper
paste
on
threads
.
See
180
Exhaust
System
.
0012525
Fig
.
16
.
Front
exhaust
pipeto
exhaust
manifolds
mounting
nuts
on
6-
cylinder
engine
(arrows)
.
25
.
Install
an
engine
lifting
device
and
raise
engine
until
its
weight
is
supported
.
Remove
nuts
and
ground
strap
from
left
and
right
engine
mounts
.
ENGINE
REMOVAL
AND
INSTALLATION
110-
7
Tightening
Torques
"
Coolant
drain
plug
to
cylinder
block
.
25
Nm
(18
ft-Ib)
"
Engine
mount
to
subframe
M10
..
.
.
.
...
..............
..
.
45
Nm
(33
ft-Ib)
M8
..
..
.
..
................
...
22
Nm
(16
ft-Ib)
"
Intake
manifold
to
cylinder
head
M7
..
..
..
...
................
.
15
Nm
(11
ft-Ib)
M8
...
.
..
...
................
.
22
Nm
(16
ft-Ib)
"
Radiator
cooling
fan
to
coolant
pump40
Nm
(30
ft-Ib)
"
Radiator
drain
screw
to
radíator
...
2
.5
Nm
(22
in-lb)
"
Wiring
to
alternator
(M8
nut)
........
12
Nm
(9
ft-Ib)
"
Wiring
to
starter
M6
nut
.
..
...
..................
5
Nm
(44
in-lb)
M8
nut
.....
..
.
.
.
.
.............
12
Nm
(9
ft-Ib)
ENGINE
REMOVAL
AND
INSTALLATION
Valves
Valve
specifications
are
listed
in
Table
d
.
Remove
carbon
deposits
from
thevalves
using
a
wire
brush
or
wire
wheel
.
Specification
M42
engine
M42IM44
engines
M50
engine
M50,
M52
engines
S50
USIS52
US
(1992)
(1993-1998)
(1992)
(1993-1998)
I
engine
(1995-1998)
Valve
head
dia
.
Intake
133
.0
mm
(1
.299
in)
133
.0
mm
(1
.299
in)
33
.0
mm
(1
.299
in)
33
.0
mm
(1
.299
in)
130
.0
mm
(1
.181
in)
Exhaust
30
.5
mm
(1
.201
in)
30
.5
mm
(1
.201
in)
30
.5
mm
(1
.201
in)
~
30
.5
mm
(1
.201
in)
27
.0
mm
(1
.063
in)
Valve
stem
dia
.
Standard
Intake
6
.975-0
.015
mm
5
.975-0
.015
mm
6
.975-0
.015
mm
5
.975-0
.015
mm
5
.975-0015
mm
(0
.2746-00006
in)
(0
.2352-00006
in)
(0
.2746-00006
in)
(0
.2352-00006
in)
(0
.2352
-
00006
in)
Exhaust
6
.960-0015
mm
5
.960-0
.015
mm
6
.960
--0
.015
mm
5
.960
-0
.015
mm
5
.960-0
.015
mm
(0
.2740-00006
in)
(0
.2345-0
.0006
in)
(0
.2740--0
.0006
in)
(0
.2345-0
.0006
in)
(0
.2345-0
.0006
in)
Intake
7
.075-0
.015
mm
6
.075-0
.015
mm
7
.075-0
.015
mm
6
.075-0
.015
mm
6
.075-0
.015
mm
(0
.2785-00006
in)
(0
.2392-0
.0006
in)
(0
.2785-00006
in)
(0
.2392
-
00006
in)
(0
.2392-00006
in)
Exhaust
7
.060-0015
mm
6
.060-0015
mm
7
.060-0
.015
mm
6
.060-0015
mm
6
.060-0015
mm
(0
.
2779-0
.0006
in)
(0
.2386-00006
in)
(0
.2779-00006
in)
(0
.2386-00006
in)
(0
.2386-00006
in)
Oversize
2
Intake
7
.175-0
.015
mm
6
.175-0
.015
mm
7
.175-0
.015
mm
6
.175-0
.015
mm
6
.175-0
.015
mm
(0
.2825-00006
in)
(0
.2431-00006
in)
(0
.2825-00006
in)
(0
.2431--0
.0006
in)
(0
.2431-00006
in)
Exhaust
7
.160-0015
mm
6
.160-0015
mm
7
.160-0
.015
mm
6
.160-0015
mm
6
.160-0-015
mm
(0
.2819
-
00006
i
n
)
(0
.2425-00006
in)
(0
.2819-00006
in)
(0
.2425-00006
in)
(0
.2425-00006
in)
Valves,
leak
test
NOTE-
BMW
speclal
tools
are
available
to
remove
the
valve
To
test
thevalves
for
leakage,
the
camshafts
and
camshaft
stem
oil
seals
.
As
an
alternative,
standard
valvesea¡
carriers
(where
applicable)
should
first
be
removed
.
Instali
the
removal
tools
are
available
from
most
automotive
parts
valve
assemblies
and
the
spark
plugs
in
each
cylinder
.
Place
stores
.
See
Flg
.
17
.
the
cylinder
head
on
a
workbench
with
the
combustion
cham-
ber
facing
upward
.
Fill
each
combustion
chamber
with
a
thin
non-flammable
liquid,
suchas
a
parts
cleaning
fluid
.
After
fif-
teenminutes,
check
the
leve¡
of
the
fluid
.
If
the
fluid
level
in
any
cylinder
drops,
thatcylinder
is
not
sealing
properly
.
Valve
Stem
Oil
Seals
The
purpose
of
the
valve
stem
oil
sea¡
is
to
prevent
excess
oil
from
entering
the
combustion
chamber
.
The
sign
offautty
valve
stem
oil
seals
is
excessive
oil
consumption
and
smoke
from
the
exhaust
immediately
after
starting
and
during
decel-
erat¡on
NOTE-
Valve
stem
oil
seals
should
not
be
reused
.
ff
valves
are
removed,
new
valve
stem
oil
seals
should
be
installed
.
Valve
stem
oil
sea¡
replacement
requires
that
the
cylinder
head
be
disassembled
and
thevalves
removed
as
described
above
under
Valves,
removing
and
installing
.
CYLINDER
HEAD
AND
VALVETRAIN
116-
11
Table
d
.
Valve
Specifications
Fig
.
17
.
Valve
stem
oil
sea¡
being
removed
from
valve
guide
.
Lubricate
the
new
seals
and
insta¡]
them
using
hand
pres-
sure
only
.
Be
sure
to
install
the
valve
spring
seat(s)
before
in-
stalling
the
sea¡
.
CYLINDER
HEAD
AND
VALVETRAIN,
RECONDITIONING
8
.
Remove
air
plenum
from
rear
of
engine
compartment
.
See
640
Heating
and
Air
Conditioning
.
9
.
Release
drive
belt
tension
and
remove
alternator
drive
belt
.
Remove
A/C
compressor
drive
belt
.
See
Fig
.
6
.
B11143
Fig
.
6
.
To
remove
poly-ribbed
drive
belt,
pry
cover
from
front
of
ten-
sioner
.
Then
using
8
mm
hex
key,
turntensioner
clockwise
(arrow)
torelease
tension
and
slip
belt
off
pulleys
.
10
.
Unbolt
power
steering
reservoir
and
pull
reservoir
off
engine
mount
bracket
.
11
.
Without
disconnecting
fluid
lines,
remove
power
steer-
ing
bracket
(with
pump)
from
oil
panand
engine
block
.
See
Fig
.
7
.
Disconnect
fluid
lines
from
bracket
on
en-
gine
mount
.
Hang
pump
from
chassis
using
wire
.
12
.
Without
disconnecting
refrigerant
lines,
remove
A/C
compressor
from
engine
block
.
Hang
compressor
from
chassis
using
wire
.
See
640
Heating
and
Air
Condi-
tioning
.
13
.
Remove
oil
dipstick
guide
tube
mounting
bolt
and
re-
move
tube
.
See
Fig
.
8
.
NOTE-
The
guide
tube
is
sealed
in
the
oil
pan
with
an
O-ring
.
Check
that
the
O-ring
comes
out
with
the
tube
.
Use
anew
O-ring
when
installing
the
tube
.
14
.
On
cars
with
automatic
transmission,
remove
brackets
holding
ATF
cooler
linesto
oil
pan
and
cylinder
block
.
LUBRICATION
SYSTEM
119-
5
Fig
.
7
.
Power
steering
pump
mounting
bolts
(arrows)
.
Fig
.
8
.
Oil
dipstick
guide
tube
being
removed
.
Usea
new
O-ring
(arrow)
during
installation
.
15
.
Insta¡¡
engine
lifting
equipment
at
front
engine
lifting
point
and
raise
engine
just
until
its
weight
is
supported
.
16
.
Remove
nuts
at
bottom
of
left
and
right
engine
mounts
.
Remove
ground
wire
from
right
engine
mount
.
1-oosen
nuts
at
top
of
left
and
right
engine
mounts
(do
not
re-
move)
.
OIL
PAN
5
.
Remove
air
filter
housingcomplete
with
mass
air
flow
sensor
.
See113
Cylinder
HeadRemoval
and
Instal-
lation
.
6
.
Remove
oil
dipstick
guide
tube
mounting
bolt
.
Discon-
nect
oil
separator
hose
frombase
of
guide
tube
and
re-
move
tubefrom
oil
pan
(where
applicable)
.
See
Fig
.
10
.
NOTE-
The
guide
tube
is
sealed
in
the
blockusing
an
O-ring
.
Check
that
the
O-ring
comes
out
with
the
tube
.
Use
a
new
O-ring
when
installing
the
tube
.
Fig
.
10
.
Oil
dipstick
guide
tube
being
removed
.
Use
new
O-ring
(ar-
row)
during
installation
.
7
.
M50/S50US
engine
:
Using
a
clean
syringe,
remove
power
steering
fluid
from
fluid
reservoir
.
Disconnect
power
steering
fluid
lines
from
steering
rack
.
See
320
Steering
and
Wheel
Alignment
.
8
.
M52/S52US
engine
:
Unbolt
power
steering
reservoir
from
engíne,
then
tie
to
chassis
with
wire
.
9
.
Insta¡¡
engine
lifting
equipment
atfront
engine
lifting
point
and
raise
engine
approximately
5
mm
('/a
inch)
until
engineweight
is
supported
.
See
Fig
.
11
.
10
.
Workingbeneath
car,
separate
steering
column
shaft
from
steeringrack
at
universal
joint
.
"
Mark
steering
column
shaft
jointto
steering
rack
spin-
dle
.
Point
wheels
straight
ahead
before
disconnecting
shaft
from
rack
.
See
320
Steering
and
Wheel
Align-
ment
.
LUBRICATION
SYSTEM
119
Fig
.
11
.
Engine
lifting
equipment
shown
installed
acrossengíne
.
CA
UTION-
In
order
to
avoid
the
need
for
front-end
realign-
ment,
donot
unbolt
power
steering
rack
from
sus-
pension
crossmember
.
11
.
Support
suspension
crossmember
from
below
using
appropriate
jacking
equipment
.
12
.
Loosen
nuts
at
top
of
left
and
right
side
engine
mounts
.
Remove
nuts
from
bottom
of
left
and
right
side
engine
mounts
.
13
.
At
left
and
right
sides,
unbolt
control
arm
bushíng
carri-
ers
from
body
.
Disconnect
stabilizer
bar
links
fromcon-
trol
arms
.
Refer
to
Fig
.
3
.
14
.
Remove
bolts
from
left
and
right
sides
of
suspension
crossmember
and
lower
front
axle
as
far
as
possible
.
15
.
Remove
fuelline
clamping
brackets
from
oil
pan
.
On
cars
with
automatic
transmission,
remove
ATF
cooler
line
brackets
from
oil
pan
.
16
.
Remove
oil
pan
screws
.
Lower
and
remove
oil
pan
for-
ward
to
remove
.
CA
UTION-
If
the
oil
pan
does
not
separate
easily
from
the
en-
gine
cylinder
block,
a
few
taps
with
a
rubber
mallet
shouldbreak
it
free
.
Do
notpry
the
oil
pan
loose
.
OIL
PAN