119-
4
LUBRICATION
SYSTEM
15
.
Remove
oil
pan
screws
.
Lower
andremove
oil
pan
to-
ward
rear
.
Tightening
Torques
"
Control
arm
bushing
carrier
CAUTION-
to
body(M10
bolt)
...............
42
Nm
(31
ft-Ib)
'
lf
the
oil
pan
does
not
separate
easily
from
the
en-
"
Engine
mount
to
gine
cylinder
block,
make
sure
all
mounting
bolis
suspension
crossmember
(M10
nut)
.
42
Nm
(31
ft-Ib)
have
been
removed
.
If
necessary,
a
few
tapswith
"
Front
suspension
crossmember
a
rubber
mallet
shouldbreak
it
free
.
Never
pry
the
to
body
.
.
..
...
..
.
....
See
310
Front
SusPension
oil
pan
loose
.
"
Oil
pan
to
engine
block
(M6
bolt)
8
.8
grade
..
....
.
...
...
.
........
10
Nm
(89
in-lb)
16
.
Installation
is
reverse
of
removal
.
10
.9
grade
...
..
.
....
..
.
.
.
.......
12
Nm
(9
ft-Ib)
"
Thoroughly
clean
all
old
gasket
material
from
mating
"
Power
steering
pump
to
bracket
surfaces
anduse
a
new
gasket
.
(self-locking
nuts)
....
..
.
....
..
.
..
22
Nm
(16
ft-Ib)
"
Applya
small
amount
of
non-hardening
sealer
(3-
"
Power
steering
pump
bracket
to
engine
Bond
O
l209
or
equivalent)
to
oil
pan
gasket
directly
block
or
oil
pan
(self-locking
nuts)
..
.
22
Nm
(16
ft-Ib)
below
joints
for
end
cover
and
front
timing
case
cover
.
"
Stabilizer
bar
link
to
control
arm
See
Fig
.
5
.
M8
nut
.................
...
.
...
22
Nm
(17
ft-Ib)
"
When
installing
oil
pan
to
engine,
tighten
forward
M10
nut
.....................
..
42
Nm
(31
Ib-ft)
screws
first,
then
tightenrear
.
"
Steering
column
universal
joint
"
Fill
engine
with
oil
as
described
in
020
Maintenance
to
steering
rack
spindle
(M8
bolt)
....
19
Nm
(14
ft-ib)
Program
.
0011950
Fig
.
5
.
Joint-mating
areas
at
oil
pan
gasket
where
sealer
should
be
applied
(arrows)
.
Apply
a
bead
3
mm
wideby
2
mm
high
.
OIL
PAN
WARNING
-
Always
use
new
bolis
when
mounting
the
subframe
to
the
body
.
The
one-timeonly
bolis
shouldbe
re-
placed
any
timethey
are
removed
.
NOTE-
The
oil
pickup
is
attached
to
the
oil
pan
using
self-tap-
ping
screws
.
For
this
reasonno
threading
for
the
pickup
is
present
on
new
oil
pans
.
Replace
the
seal
for
the
pickup
and
use
the
oíd
screws
to
rea
ttach
the
pickup
to
the
pan
.
Oil
pan,
removing
and
installing
(6-cylinder
engine,
1992models)
NOTE-
Cars
built
up
to
9/92
(1992models)usea
different
sus-
pension
crossmember
than
later
production
cars
.
Oil
pan
removalprocedureon
the
earlier
cars
requires
that
the
engine
be
raised
and
supportedfrom
above
.
1
.
Raise
car
and
place
securely
on
jackstands
.
2
.
Remove
splash
shield(s)
from
under
engine,
where
ap-
plicable
.
3
.
Drain
engine
oil
as
described
in
020
Maintenance
Pro-
gram
.
4
.
Remove
complete
exhaust
system
.
See180
Exhaust
System
.
5
.
Remove
air
filter
housing
complete
with
mass
air
flow
sensor
.
See
113
Cylinder
Head
Removal
and
Instal-
lation
.
6
.
Remove
alternator
cooling
duct
from
alternator
and
ra-
diator
support
.
7
.
Remove
radiator
cooling
fan
and
fan
shroud
.
Remove
radiator
securing
clips
at
top
of
radiator
.
See
170
Radi-
ator
and
Cooling
System
.
Center
the
steering
spindle
to
the
steering
rack
before
in-
NOTE-
stalling
the
steering
column
shaft
.
See
320
Steering
and
The
radiator
cooling
fan
nut(32
mm
wrench)
has
left
Wheel
Alignment
for
specific
installation
markings
and
pro-
hand
threads
.
cedures
.
5
.
Remove
air
filter
housingcomplete
with
mass
air
flow
sensor
.
See113
Cylinder
HeadRemoval
and
Instal-
lation
.
6
.
Remove
oil
dipstick
guide
tube
mounting
bolt
.
Discon-
nect
oil
separator
hose
frombase
of
guide
tube
and
re-
move
tubefrom
oil
pan
(where
applicable)
.
See
Fig
.
10
.
NOTE-
The
guide
tube
is
sealed
in
the
blockusing
an
O-ring
.
Check
that
the
O-ring
comes
out
with
the
tube
.
Use
a
new
O-ring
when
installing
the
tube
.
Fig
.
10
.
Oil
dipstick
guide
tube
being
removed
.
Use
new
O-ring
(ar-
row)
during
installation
.
7
.
M50/S50US
engine
:
Using
a
clean
syringe,
remove
power
steering
fluid
from
fluid
reservoir
.
Disconnect
power
steering
fluid
lines
from
steering
rack
.
See
320
Steering
and
Wheel
Alignment
.
8
.
M52/S52US
engine
:
Unbolt
power
steering
reservoir
from
engíne,
then
tie
to
chassis
with
wire
.
9
.
Insta¡¡
engine
lifting
equipment
atfront
engine
lifting
point
and
raise
engine
approximately
5
mm
('/a
inch)
until
engineweight
is
supported
.
See
Fig
.
11
.
10
.
Workingbeneath
car,
separate
steering
column
shaft
from
steeringrack
at
universal
joint
.
"
Mark
steering
column
shaft
jointto
steering
rack
spin-
dle
.
Point
wheels
straight
ahead
before
disconnecting
shaft
from
rack
.
See
320
Steering
and
Wheel
Align-
ment
.
LUBRICATION
SYSTEM
119
Fig
.
11
.
Engine
lifting
equipment
shown
installed
acrossengíne
.
CA
UTION-
In
order
to
avoid
the
need
for
front-end
realign-
ment,
donot
unbolt
power
steering
rack
from
sus-
pension
crossmember
.
11
.
Support
suspension
crossmember
from
below
using
appropriate
jacking
equipment
.
12
.
Loosen
nuts
at
top
of
left
and
right
side
engine
mounts
.
Remove
nuts
from
bottom
of
left
and
right
side
engine
mounts
.
13
.
At
left
and
right
sides,
unbolt
control
arm
bushíng
carri-
ers
from
body
.
Disconnect
stabilizer
bar
links
fromcon-
trol
arms
.
Refer
to
Fig
.
3
.
14
.
Remove
bolts
from
left
and
right
sides
of
suspension
crossmember
and
lower
front
axle
as
far
as
possible
.
15
.
Remove
fuelline
clamping
brackets
from
oil
pan
.
On
cars
with
automatic
transmission,
remove
ATF
cooler
line
brackets
from
oil
pan
.
16
.
Remove
oil
pan
screws
.
Lower
and
remove
oil
pan
for-
ward
to
remove
.
CA
UTION-
If
the
oil
pan
does
not
separate
easily
from
the
en-
gine
cylinder
block,
a
few
taps
with
a
rubber
mallet
shouldbreak
it
free
.
Do
notpry
the
oil
pan
loose
.
OIL
PAN
120-
6
IGNITION
SYSTEM
Crankshaft
position/rpm
sensor,
testing
and
replacing
(front
mounted)
1
.
Disconnect
sensor
harness
connector
.
2
.
Using
a
digital
multimeter,
check
resistance
between
terminals
1
and
2
in
connector
.
See
Fig
.
10
.
n1
n2n3
Fig
.
10
.
Crankshaft
position/rpm
sensorconnector
.
Crankshaft
positionlrpm
sensor
specifications
"
Coil
resistance
(approx
.)
terminais
1
and
2
....
.
..
...
....
1280
±
10%
ohms
"
Air
gap
(sensor
distance
from
toothed
wheel)
..
.
.
........
.1
.0
±
0
.3
mm
(0
.04
±
0
.01
in
.)
3
.
If
the
resistance
is
not
correct,
the
sensor
is
faulty
and
should
be
replaced
.
NOTE
-
When
installing
the
new
sensor,
be
sure
thewiring
Is
rerouted
in
the
same
orientation
.
Secure
the
sensor
us-
ing
new
wire
ties
.
Tightening
Torque
"
Crankshaft
position/rpm
sensor
to
mounting
bracket
.........
.
.
5
t
1
Nm
(62
t
9
in-lb)
Crankshaft
position/rpm
sensor,
4
.
Installation
is
reverse
of
removal
.
Use
a
new
O-ring
replacing
(rear
mounted)
when
installing
sensor
.
Be
sure
wiring
is
rerouted
in
same
orientation
.
1
.
Disconnect
sensor
harness
connector
.
6502AGN56
2
.
Locatesensor
on
rear
left
sideof
cylinder
block
.
Re-
move
sensormounting
bolt
and
remove
sensorfrom
cylinder
block
.
IGNITION
SYSTEM
SERVICE
3
.
Installation
is
reverse
of
removal
.
Use
a
new
O-ring
when
installing
sensor
.
Be
sure
wiring
is
rerouted
in
same
orientation
.
Secure
sensor
using
new
wire
ties
.
NOTE-
It
may
be
easier
to
remove
the
sensor
working
from
the
underside
of
the
vehicle
.
Camshaft
Position
(CMP)
Sensor
The
camshaft
position
(CMP)
sensor
is
usedby
the
engine
management
system
for
sequential
fuel
injection
and
knock
control
.
Camshaft
position
(CMP)
sensor,
replacing
(4-cylinder
engine)
1
.
Remove
CMP
sensorfromtop
timing
cover,
just
above
coolantthermostat
housing
.
See
Fig
.
11
.
Fig
.
11
.
Camshaft
position
sensor
mounting
bolt
(arrow)
.
M42
engine
shown
.
2
.
On
M42
engines
to
9/93
:
Disconnect
CMP
harness
plug
just
above
oil
filter
housing
.
3
.
On
M42
from9/93
and
all
M44
engines
:
Remove
upper
intake
manifold
as
described
in
113
Cylinder
Head
Re-
moval
and
Installation
.
Then
unplug
CMP
sensor
har-
ness
connector
below
manifold
.
121-
6
BATTERY
STARTER,
ALTERNATOR
Alternator,
removing
and
installing
(6-cylinder
engine)
A
replacement
alternator
should
have
the
same
rating
as
the
original
.
Alternator
manufacturer
and
ampere
rating
are
normally
marked
on
the
alternator
housing
.
1
.
Disconnect
negative
(-)
battery
cable
.
CAUTION-
Prior
to
disconnectiog
the
battery,
read
the
battery
disconnection
cautions
given
at
the
front
of
this
manual
onpage
viii
.
2
.
Remove
alternator
cooling
duct
and
air
filter
housing
assembly
from
car
.
Disconnect
wiring
from
rear
of
alter-
nator
.
3
.
Remove
radiator
cooling
fan
and
fan
shroud
.
See
170
Radiator
and
Cooling
System
.
4
.
Remove
alternator
drive
belt
from
alternator
pulley
.
On
engines
with
hydraulic
belt
tensioner,
remove
tensioner
idler
pulley
(upper
roller)
from
alternator
bracket
.
See
Fig
.
5
.
ALTERNATOR
SERVICE
Fig
.
5
.
Pry
off
cover
from
tensioner
and
then
lever
tensioner
clock-
wise
to
release
belt
tension
.
Remove
upper
roller
(A)
once
belt
ís
removed
.
NOTE-
If
reusing
drive
belt,
mark
direction
of
rotation
on
belt
before
removing
.
5
.
Remove
upper
and
lower
mounting
bolts
and
lift
out
al-
ternator
.
6
.
Installation
is
reverse
of
removal
.
Note
locating
notches
on
tensioner
idler
pulley
(upper
roller)
alternator
brack-
et
when
installing
pulley
.
Tightening
Torques
"
D+
wire
to
alternator
(M6
nut)
.......
7
Nm
(53
in-lb)
"
B+
wireto
alternator
(M8
nut)
.......
13
Nm
(10
ft-Ib)
"
Pulley
to
alternator
(M16
nut)
.......
60
Nm
(44
ft-Ib)
Voltage
regulator,
removing
and
installing
1
.
Disconnect
negative
(-)
cable
from
battery
.
NOTE-
2
.
Remove
alternator
as
described
earlier
.
The
radiator
cooling
fan
nut
(32
mm
wrench)has
left-
hand
threads
.
3
.
Remove
cooling
duct
from
rear
of
alternator
.
See
Fig
.
6
.
Alternator
.
.g-
p~
J
-..
.
Fig
.
6
.
Alternator
assemblyand
related
parts
.
Cooling
duct
0012524
4
.
Remove
voltage
regulator
mounting
screws
and
re-
move
regulator
from
alternator
.
5
.
Installation
is
reverse
of
removal
.
Clean
brush
contact
surfaces
in
alternator
and
check
brush
length
asde-
scribed
later
.
130-2
FUEL
INJECTION
GENERAL
This
repair
group
covers
fuel
injection
system
component
testing
and
repair
.
Special
equipment
is
necessary
for
some
of
the
procedures
given
in
this
repair
group
.
If
you
do
not
have
the
equipment
required
to
do
the
job,
it
is
recommended
that
these
repairs
be
left
to
an
authorized
BMW
dealer
.
The
BMW
dealer
is
equipped
with
sophisticated
diagnostic
test
equip-
ment
that
is
capable
of
quicklypinpointing
hard-to-find
fuel
in-
jection
problems
.
NOTE-
"
Wiring
diagrams
for
the
engine
management
system,
can
be
found
at
the
rear
of
the
manual
under
Electri-
cal
Wiring
Diagrams
.
"
For
ignition
system
repairinformation,
see120
Igni-
tion
System
.
"
For
fuel
supply
system
testing
and
repair,
see160
The
engine
control
module
(ECM)
uses
electrical
signals
Fuel
Tank
and
Fuel
Pump
.
from
the
mass
air
flow
sensor,
the
air
and
coolant
temperature
sensors,
the
crankshaft
position/rpm
sensor,
the
knock
sen
Principies
Of
Operation
sors
and
the
oxygen
sensorsas
the
primary
inputs
to
electron-
ically
control
fuel
delivery
and
ignition
timing
.
There
are
five
versions
of
engine
management
systems
usedon
the
E36
cars
.
Each
has
the
same
basic
components
and
operating
principles
.
The
most
notable
difference
is
that
1996
and
later
cars
use
a
sophisticated
OBD
II-compliant
sys-
tem
.
See
Table
a
.
Table
a
.
Engine
Management
System
Variants
Engine
code/year
1
System
4-cy1inder
M42
(1
.8
I)
1992-1995
Bosch
DME
Ml
.7
M44
(1
.91)
1996-1998
~
Bosch
DME
M5
.2
(OBD
II)
6-cylinder
M50
1992
(2.5
I)
Bosch
DME
M3
.1
1993-1995
(2.5
I)
Bosch
DME
M3
.3.1
(VANOS)
M52
1996-1998
(3281-
2
.8
I)
Siemens
MS
41
.1
(OBD
II)
1998
(3231
-
2
.5
I)
Siemens
MS
41
.1
(OBD
II)
M-Power
S50US
(M3
-
3
.01)
1995
Bosch
DME
M3
.3
.1
S52US
(M3
-
3
.21)
1997-1998
Siemens
MS
41
.1
(0131)
11)
NOTE-
-
Descriptions
and
procedures
in
the
first
partof
this
re-
pairgroup
refer
to
all
the
various
engine
management
systems
.
"
Particulars
of
each
fuel
injection
system
are
treated
in
separate
sections
in
the
second
part
of
this
repair
group
.
GENERAL
Fig
.1
.
OBD
II
diagnostic
connector
locatíon
.
The
fuel
injection
system
is
completely
electronic
in
opera-
tion
.
Air
flow
is
measured
electronically
via
a
mass
air
flow
sensor
and
additional
sensors
supply
information
about
en-
gine
operating
conditions
.
The
ECM
calculates
the
amount
of
fuel
needed
for
the
correct
air-fuel
ratio
and
actuates
the
fuel
injectors
accordingly
.
The
amount
offuel
metered
to
theen-
gine
is
determined
by
how
long
the
injectors
are
open
.
Airintake
.
Air
entering
the
engine
passes
through
a
pleat-
ed
paper
air
filter
in
the
air
cleaner
.
Intake
air
volume
or
mass
is
then
measured
bya
mass
air
flow
(MAF)
sensor
.
In
al¡
ex-
cept
the
vane
type
sensor
(DME
M1
.7),
a
reference
current
is
used
to
heat
a
thin
wireor
film
in
the
sensor
when
the
engine
is
running
.
The
current
used
to
heat
the
wire/film
is
electroni-
cally
converted
into
a
voltage
measurement
corresponding
to
the
mass
of
the
intake
air
.
Table
b
.
Mass
Air
Flow
Sensor
Variants
System
Al
r
flow
sensor
type
Bosch
DME
M1
.7
Vane
(volume
sensor)
Bosch
DME
M3
.1
Hot
wire
(mass
sensor)
Bosch
DME
M3
.3
.1
Hot
film
(mass
sensor)
Bosch
DME
M5
.2
Hot
film
(mass
sensor)
Siemens
MS
41
.1
Hot
film
(mass
sensor)
"
The
16-pin
OBD
11
diagnostic
connector
is
located
on
NOTE-
the
lower
left
dashpanel
.
See
Fig
.
1
.
On
cars
equipped
wíth
tractioncontrol,
an
additional
throttle
valve
is
controlled
by
an
electronic
throttle
actu-
ator
(motor)
.
This
valve
is
used
for
engine
speed
inter
vention
.
Repair
information
forthis
system
is
notcovered
here
due
to
the
special
electrical
testing
equip-
ment
required
to
service
it
.
Oxygen
Sensor
FUEL
DELIVERY
TESTS
FUEL
INJECTION
130-
9
"
Voltage
at
¡dle
..
.
..
..
....
0
.2
to
0
.8
VDC,
fluctuating
Checking
fuel
delivery
is
afundamental
part
of
trouble-
shooting
and
diagnosing
the
engine
management
system
.
Fuel
pressure
directly
influences
fuel
delivery
.
An
accurate
NOTE-
fuel
pressure
gauge
will
be
needed
to
make
the
tests
.
To
check
sensorresponse
to
lean
and
rich
mixtures,
createenairleak,
orpull
vacuumhoseofffue¡
pressure
There
are
three
significant
fuel
delivery
values
to
be
mea-
regulator
to
increase
fuel
pressure
.
sured
:
3
.
Separate
sensorharness
connector
from
sensor
.
Check
for
battery
voltage
between
terminals
3
and
4
(green
wire
and
brown
wire)
in
main
wiring
harness
side
of
con-
nector
with
engine
running
.
If
voltage
is
not
present,
check
oxygen
sensor
heater
relay
.
See610
Electrical
Component
Locations
.
4
.
Check
heater
element
resistance
between
terminals
3
and
4
in
sensor
side
of
connector
.
If
element
is
electri-
cally
open
(no
continuity),
replace
sensor
.
NOTE-
The
oxygen
sensor
heater
relay
is
mounted
in
the
main
power
distributfon
box
in
the
left
rear
of
the
engine
com-
partment
.
Refer
to
Fig
.
6
.
The
heater
relay
is
energized
wíth
positive
(+)
battery
voltage
from
the
main
relayanda
switched
ground
from
the
ECM
.
See
Electrical
Wir-
ing
Diagrams
.
"
Oxygen
sensor
to
exhaust
pipe
...
..
55
Nm
(41
ft-Ib)
"
System
pressure-created
by
the
fuel
pump
and
main-
tained
by
the
pressure
regulator
.
"
Fuel
delivery
volume-created
by
the
fuel
pump
and
af-
fected
by
restrictions,
suchasclogged
fuel
filter
.
"
Residual
pressure-the
pressure
maintained
in
the
closed
system
after
the
engine
and
fuel
pump
are
shut
off
.
Procedures
for
measuring
the
first
two
quantities
arede-
scribed
in
160
Fuel
Tank
and
Fuel
Pump
.
Residual
fuel
pres-
sure
is
checked
using
the
procedure
detailed
later
in
this
group
.
Operating
fuel
pump
fortests
To
operate
the
fuel
pump
for
testing
purposes
without
hav-
íng
to
runthe
engine,
the
fuel
pump
relay
can
be
bypassed
to
power
the
pump
directly
.
Fuel
pump
relay
location
is
shown
in
Fig
.
6
.
5
.
¡f
oxygen
sensor
doesn't
produce
a
fluctuating
voltage
To
runthe
fuel
pump,
remove
the
fuel
pump
relay
and
con-
and
preheater
circuit
is
OK,
replace
sensor
.
nect
the
socket
for
relayterminal
30
to
the
socket
for
relay
ter-
mina¡
87
with
a
fused
jumper
wire
.
After
completing
the
tests,
NOTE-
remove
the
jumper
wire
.
If
not
already
applied,
coat
the
oxygen
sensor
threads
with
an
anti-seize
compound
before
installation
.
Do
not
CAUTION-
getthe
compound
on
the
sensor
tip
.
"
Relay
locations
may
vary
.
Use
care
when
identi-
fying
relays
and
making
electrical
checks
at
the
fuselrelay
panel
.
See
610
Electrical
Compo
Tightening
Torque
nent
Locations
for
additional
relay
information
.
"
The
fuel
pump
relay
has
a
1
.5
mm2
red
wire
at
ter-
minal
30
in
the
relay
socket
.
Terminal
87
has
a
1
.5
mm
2
greenlviolet
wire
.
See
Electrical
Wiring
Di-
agrams
for
additional
wiring
information
.
NOTE-
Thejumper
wire
should
be
1.5
mm2
(14
ga
.)
and
in-
clude
an
in-line
tuse
holder
with
a15
amp
tuse
.
To
avoid
fuselrelay
panel
damage
from
repeated
connect-
ing
and
disconnecting,
also
include
a
toggle
switch
.
A
heavy-duty
jumper,
BMW
tool
no
.
61
3
050,
is
also
available
from
an
authorized
BMW
dealer
.
FUEL
DELIVERYTESTS
u0
I
.[
Ia
Fig
.
21
.
Air
flow
sensor
harness
connector
terminal
identification
.
4
.
Replacing
air
flow
sensor
:
"
Remove
large
band
clamp
attaching
air
boot
to
sensor
.
"
Remove
airfiltertop
cover,
then
remove
airflow
sensor
mounting
nuts
inside
cover
.
"
Reconnect
air
boot
and
harness
connector
.
Engine
coolant
temperature
(ECT)
sensor,
testing
and
replacing
The
engine
coolant
temperature
(ECT)
sensor
sends
con-
tinuous
engine
coolant
temperature
information
to
the
ECM
.
As
temperature
increases,
sensor
resistance
decreases
.
"
With
harness
connector
disconnected,
check
resis-
tance
across
sensor
terminals
.
"
Compare
tests
results
to
values
in
Table
d
.
FUEL
INJECTION
130-
1
5
0011984
Fig
.
22
.
M42
engine
coolant
temperature
(ECG
sensor
(arrow)
.
Table
d
.
Engine
Coolant
Temperature
Sensoror
Intake
Air
TemperatureSensor
Test
Values
(DME
1
.7)
Test
temperatures
Resistance
(k
ohms)
',
14±2°F(-10t1°C)
7-11
.6
68±2°F
(20
t
1
°C)
2
.1
-2
.9
176
±
2°F
(80
t
V
C)
0
.27-0
.40
The
ECT
sensor
is
located
under
number
one
intake
run-
'
ner
.
See
Fig
.
22
.
NOTE-
1
.
Check
ECM
referente
voltage
to
sensor
:
The
test
values
listed
represent
only
three
test
points
from
a
continuous
resistance
NTC
sensor
.
Check
the
"
Disconnect
harness
connectorfrom
ECT
sensor
.
full
linear
response
to
increasing
temperature
as
the
"
Turn
ignition
key
on
.
engine
warms
up
.
"
Check
for
5
volts
between
supply
voltage
(brown/red)
wire
of
harness
connector
and
ground
.
3
.
If
ECT
sensor
fails
these
tests,
it
is
faulty
and
should
be
"
Turn
ignition
key
off
.
replaced
.
If
no
faults
are
found,
reconnect
electrical
"
If
voltage
is
not
present
or
incorrect,
check
wring
from
harness
.
ECM
and
check
ECT
sensor
reference
voltage
output
at
ECM
.
See
Table
h
.
NOTE-
2
.
Check
ECT
sensor
resistance
:
Use
a
new
copper
sealing
washer
when
installing
sen-
sor
.
Reptace
any
lost
coolant
.
WARNING
-
Do
not
replace
the
ECT
sensor
unlessthe
engine
is
cold
.
Hot
coolant
can
scald
.
Tightening
Torque
"
ECT
sensor
to
cylinder
head
.....
..
13
Nm
(10
ft-Ib)
BOSCH
DME
M1
.7
COMPONENT
TESTS
AND
REPAIRS
130-
2
2
FUEL
INJECTION
Mass
air
flow
sensor,
replacing
1
.
Disconnect
harness
connector
and
intake
air
bootfrom
air
flow
sensor
.
See
Fig
.
32
.
Fig
.
32
.
To
detach
air
flow
sensor,
disconnect
harness
connector
(A)
;
3
.
Installation
is
reverse
of
removal
.
unclip
retainíng
clips
to
aír
filter
housing
(B)
;
andremove
large
hose
clamp
at
air
intake
bellows
(C)
.
M44
engine
with
traction
"
Use
a
new
copper
sealing
washer
when
installing
sen-
control
shown
.
sor
.
"
Replace
any
lost
coolant
.
2
.
Detachtwo
large
clipsat
air
filter
housing
and
work
air
flow
sensor
out
of
rubber
seal
in
filter
housing
.
Tightening
Torque
3
.
Installation
is
reverse
of
removal
.
"
Engine
coolant
temperature
"
For
ease
of
installation,
lubricate
large
rubber
seal
in
to
cylinder
head
.............
.
..
.
13
Nm
(10
ft-Ib)
air
filter
housing
with
silicone
lubricant
or
equivalent
.
"
No
adjustment
to
air
flow
sensor
is
possible
.
"
Carefully
check
that
all
hoses
and
seals
are
seated
Intake
air
temperature
(IAT)
sensor,
properly
.
replacing
Engine
coolant
temperature
(ECT)
sensor,
replacing
The
engine
coolant
temperature
(ECT)sensor
is
a
dual
temperature
sensor
.
One
circuít
provides
coolant
temperature
information
to
the
ECM
while
the
other
circuít
provides
coolant
temperature
information
to
the
instrument
cluster
.
WARNING
-
Do
not
replace
the
ECT
sensor
unless
the
engine
is
cold
.
Hot
coolant
can
scald
.
1
.
Disconnect
harness
connector
from
ECT
sensor
.
See
Fig
.
33
.
2
.
Unscrew
temperature
sensorfrom
cylinder
head
and
remove
BOSCH
DME
M5
.2
COMPONENT
REPLACEMENT
U1111
bis4a
Fig
.
33
.
M44
engine
coolant
temperature
(ECT)
sensor
located
above
oil
filter
(arrow)
.
The
intake
air
temperature
(IAT)
sensoron
cars
with
M44
engine
is
mounted
in
thetop
section
of
the
intake
air
filter
housing
.
See
Fig
.
34
.
1
.
Remove
electrical
harness
connector
from
IAT
sensor
.
2
.
Unclip
temperature
sensor
and
remove
from
air
filter
housing
.
3
.
Installation
is
reverse
of
removal
.
Throttle
position
sensor
(TPS),
replacing
The
throttle
position
sensor
is
located
on
the
side
of
the
throttle
housing
.
See
Fig
.
35
.
1
.
Unplug
harness
connector
from
sensor
.