General
Data
and
010
FundamentalsfortheDo-lt-YourselfOwner
Maintenance
020
Maintenance
Program
Engine
Transmission
Suspension,
Steering
and
Brakes
4
Body
100
Engine-General
110
Engine
Removal
and
Installation
113
Cylinder
Head
Removal
and
Installation
116
Cylinder
Head
and
Valvetrain
117
Camshaft
Timing
Chain
119
Lubrication
System
200
Transmission-General
210
Clutch
230
Manual
Transmission
510
Exterior
Trim,
Bumpers
520
Seats
Bo
y
Equipment
512
DoorWTdws
540
nr
t
513
InteriorTrim
541
Convertible
Top
515
Central
Locking
and
Anti-Theft
600
Electrical
System-General
620
Instruments
Electrical
S
stem
610
Electrical
Component
Locations
630
Exterior
Lighting
611
Wipers
and
Washers
640
Heating
and
Air
Conditioning
6
612
Switches
and
Electrical
Accessories
650
Radio
Equipment
and
720
SeatBelts
Accessories
721
Airbag
System
(SRS)
Electrical
Wiring
Diagrams
Foreword
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v
Warnings
and
Cautions
.....
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.vii
Index
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.
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.
..
back
of
book
300
Suspension,
Steering
and
330
RearSuspension
Brakes-General
331
Final
Drive
310
Front
Suspension
340
Brakes
320
Steering
and
Wheel
Alignment
400
Body-General
411
Doors
410
Fenders,
Engine
Hood
412
Trunk
Lid
120
Ignition
System
121
Battery,Starter,
Alternator
130
Fue¡
Injection
160
Fuel
Tank
and
Fuel
Pump
170
Radiator
and
Cooling
System180
Exhaust
System
240
Automatic
Transmission
250
Gearshift
Linkage
260
Driveshaft
Non-returnable
Parts
FUNDAMENTALS
FOR
THEDO-ITYOURSELF
OWNER
010-
7
Many
independent
repair
shops
make
a
point
of
using
genu-
Original
body
paneis
and
other
large
components
are
identi-
ine
BMW
parts,
even
though
they
may
at
times
be
more
expen-
fied
by
a
label
bearing
the
VINand
two
BMW
roundellogos
.
Re-
sive
.
Theyknow
the
value
of
doing
thejob
right
with
the
right
placement
parts
have
a
similar
label,
bearing
one
BMW
roundel
parts
.
Parts
from
other
sources
can
beas
good,
particularly
if
logo
and
the
letters
DOT-R
.
See
Fig
.
6
.
Parts
or
assemblies
manufactured
by
one
of
BMWs
original
equipment
suppliers,
bearing
the
label
arethe
engine,
transmission,
front
and
rear
but
it
is
often
difficult
to
know
.
bumpers,
front
fenders,
rear
quarter
paneis,
hood,
trunk
lid
and
doors
.
These
labels
shouldnot
be
removed
as
they
will
tear
BMW
is
constantly
updating
and
improving
their
cars,
often
apart
.
making
improvements
during
a
given
model
year
.
BMW
may
recommend
a
newer,
improved
part
as
a
replacement,
and
your
authorized
dealer's
parts
department
will
know
about
it
and
provide
it
.
The
BMW
parts
organization
is
best
equipped
to
deal
with
any
BMW
parts
needs
.
Some
parts
cannot
be
returned
for
credit,
even
if
they
arethe
wrong
parts
forthe
car
.
The
best
example
is
electrical
parts,
which
are
almost
universally
considered
non-returnable
be-
,
..
cause
they
are
so
easily
damaged
internally
.
Buy
electrícal
parts
carefully,
and
beas
sure
as
possible
that
P-
DOT~
R
a
replacement
is
needed,
especially
for
expensive
parts
such
as
electronic
control
units
.
It
may
bewise
to
let
an
authorized
B328FUN
BMW
dealeror
other
qualified
shop
confirm
your
diagnosisbe-
fore
replacing
an
expensive
part
that
cannot
be
retuned
.
Fig
.
6
.
Labels
used
to
identiy
parts
.
Original
equipment
labelwith
VIN
number
and
roundel
logos
(top)
and
replacement
part
la-
bel
with
one
roundel
logos
Information
You
Need
to
Know
Engine
.
3-Seriescars
covered
in
this
manualare
powered
Model
.
When
ordering
parts
it
is
important
that
you
know
the
by
either
a
4-or
6-cylinder
engine
.
For
information
-
on
engine
correct
model
designation
for
your
car
.
Models
covered
in
this
codes
and
engine
applications,
see100
Engine-General
.
manual
are
E36
3
Series
in
both
4-
and
6-cylinderconfigura-
tions
.
Transmission
.
The
transmissiontype
with
its
identifying
code
may
be
important
when
buying
clutch
parts,
seals,
gas
Moda¡
Year
.
This
is
not
necessarily
the
same
as
date
of
kets,
and
othertransmission-relatedparts
.
For
information
on
manufacture
or
date
of
sale
.
A
1997
model
may
havebeen
transmission
codes
and
applications,
see200
Transmission
manufactured
in
late
1996,
and
perhaps
not
sold
until
early
General
.
1997
.
It
is
still
a1997
model
.
Model
years
covered
by
this
man-
ual
are
1992
to
1998
.
SERVICE
Date
of
Manufacture
.
This
information
is
helpful
when
or-
dering
replacement
parts
or
determining
if
any
of
the
warranty
BMW
dealers
are
uniquely
qualified
to
provide
service
for
recalls
are
applicable
to
your
car
.
The
label
on
the
driver's
door
BMW
cars
.
Their
authorized
relationship
with
the
large
BMW
below
the
door
latch
will
specify
the
month
and
year
that
the
car
serviceorganization
means
that
they
are
constantly
receiving
was
built
.
new
tools
and
equipment,
together
with
the
latest
and
most
ac-
curate
repair
information
.
Vehicle
Identification
Number
(VIN)
.
This
is
a
combination
of
letters
and
numbers
that
identify
the
particular
car
.
TheVIN
appears
on
the
state
registration
document,
and
on
thecar
it-
self
.
One
location
isin
the
rear
of
the
engine
compartment,
en-
other
in
the
lower
left
comer
of
the
windshield
.
The
National
Highway
Traffic
Safety
Administration
(NHT-
SA)
requires
passenger
cars
with
a
high
theftrateto
have
the
VINmarked
on
specific
parts
of
thecar
when
manufactured
.
On
BMW
cars,
these
parts
are
identified
byan
adhesive
label
.
)WBADK00000000
0
000
0
The
BMW
dealers
service
technicians
are
highlytrained
and
very
capable
.
Unfke
most
independent
repair
shops,
autho-
rized
BMW
dealers
are
intensely
committed
tosupporting
the
BMW
product
.
They
share
the
owners
interest
in
BMW
value,
performance,
and
reliability
.
On
the
other
hand,
there
are
many
independent
shops
that
specialize
in
BMW
service
and
are
ca-
pable
of
doing
high
quality
repair
work
.
Checking
with
other
BMW
owners
for
recommendations
on
service
facilitiesis
a
good
way
to
leam
of
reputable
BMW
shops
in
yourarea
.
SERVICE
130-
1
4
FUEL
INJECTION
NOTE-
Be
sure
to
retrieve
thrust
washer
behind
fuel
pressure
regulator
on
6-cylinder
engine
.
4
.
Installation
is
reverse
of
removal
.
Replace
O-rings
.
Fuel
pressure
regulator,
replacing
(under
car
mount)
WARNING
-
Fuel
will
be
discharged
.
Do
not
disconnect
any
wires
that
could
cause
electrical
sparks
.
Do
not
smoke
or
work
near
heaters
or
other
fire
hazards
.
Keep
an
approved
tire
extinguisher
handy
.
On
late
4-
and
6-cylinder
cars,
the
fuel
pressure
regulator
is
mounted
beneath
the
left
sideof
the
car,
under
a
protective
cover
.
See
Fig
.
20
.
0012726
Fig
.
20
.
Fuel
pressure
regulatorlocation
underneath
car
(arrow)
.
Vac-
uum
hose
to
regulator
is
shown
at
A
.
(Protective
cover
has
been
removed
.)
5
.
Installation
is
reverse
of
removal
.
Replace
O-rings
.
BOSCH
DME
Ml
.
7
COMPONENT
TESTS
AND
REPAIRS
BOSCH
DME
Ml
.7
COMPONENT
TESTS
AND
REPAIRS
CA
UTION-
Use
only
a
digital
multimeter
when
testing
compo-
nents
and
wiring
.
Use
of
an
analog
VOM
may
damage
the
engine
control
module
.
4-cylinder
cars
with
M42
engines(1992
to
1995)use
the
Bosch
DME
M1
.7
fuel
injection
system
.
Electrical
tests
of
the
main
and
fuel
pump
relays
and
the
DME
engine
control
module
(ECM)
are
covered
earlier
in
this
section
.
Fuel
pump
tests
arecovered
in
160
Fuel
Tank
and
Fuel
Pump
.
Air
flow
sensor,
testing
and
replacing
DME
M1
.7
fuel
injection
uses
a
volume
air
flow
type
sensor
with
integrated
intake
air
temperature
(IAT)
sensor
.
The
sen-
sor
provides
a
varyingvoltage
signal
to
the
ECM
based
on
the
position
of
the
air
vane
.
As
the
vane
doorswings
open
thepo-
tentiometer
increases
the
voltage
signal
to
the
ECM
.
The
IATsensor
adapts
theoutput
signal
to
the
ECM
based
on
intake
air
temperature
.
1
.
Check
ECM
reference
voltage
to
sensor
:
"
Peel
back
rubber
boot
from
air
flow
sensor
harness
connector
.
"
Turn
ignition
keyon
.
"
Check
for
5
volts
between
terminal
1
of
harness
con-
nector
and
ground
.
See
Fig
.
21
.
"
Turn
ignition
key
off
.
"
If
voltage
is
not
present
or
incorrect,
check
wring
from
ECM
and
check
air
flow
sensor
reference
voltage
out-
put
at
ECM
.
See
Table
h
.
1
.
Working
under
car
below
driver's
seat,
remove
protec-
tive
cover
from
below
fuel
pressure
regulator
.
"
Remove
intake
air
bootfrom
sensor
.
2
.
Remove
vacuum
hosefrom
fuel
pressure
regulator
.
"
Connect
a
digital
multimeter
(ohms)
across
terminais
1
and
2
.
Swing
air
flow
sensor
vane
through
its
travel
3
.
Remove
locking
clip
retaining
fuel
pressure
regulator
.
range
.
Resistance
should
change
steadily
without
in-
terruption
.
4
.
Wrap
a
shop
rag
around
regulator,
then
remove
regula-
"
If
any
faults
are
found,
the
air
flow
sensor
is
faulty
and
tor
from
213
way
valve
by
pullingstraight
out
.
should
be
replaced
.
2
.
Check
air
flow
sensor
potentiometer
:
3
.
Check
IAT
sensor
resistance
:
"
With
harness
connector
disconnected
at
air
flow
sen-
sor,
check
resistance
across
sensor
terminais
4
and
5
of
air
flow
sensor
.
Compare
tests
results
to
values
in
Table
d
given
later
.
If
any
faults
are
found,
the
air
flow
sensor
should
be
replaced
.
400-2
BODY-GENERAL
4-door
Sedan
Coupe
-
saas3
.7""
351
/
37
.3
O
I
x
`-193
267
o
oa
'3281
model
"M3
model
Convertible
BODYASSEMBLY
55
ass
.e
iss
""
-
66
.9
-
Fig
.
2
.
E36
body
dimensíons
.
BODY
ASSEMBLY
29
.4
29
4
The
BMW
3
Series
chassis
is
a
unibodydesign
constructed
ofhigh
strength
steel
.
Attaching
parts,
suchas
the
front
fend-
ers,
rear
quarter
panels,
doors,
trunk
lid
and
hood
are
also
constructed
of
steel
.
706
.31108
.7"
I
38
.5
174
.5
174
.5
O
oo
196
.3/106
.7'
"
35_5
1.
.
55
.9,566
".
106
.3/196
.7""
i.
358
-1745-
55
9/56
3'/56
6"
-
J
0013099
Windows
bonded
flush
to
the
body
and
the
guided
flow
of
cooling
air
into
the
engine
compartment
provide
a
good
coeffi-
cient
of
drag(CD)
.
TheE36
cars
have
a
CD
of
approximately
0
.30for
the
sedan
and
coupe
models,
and
0
.35
for
the
con-
vertible
models
:
The
exterior
panels
are
corrosion-resistant
zinc
coated
steel
.
The
front
fenders
are
bolted
on
and
easily
replaceabie
.
The
body
styles
of
E36
cars
coveredby
this
manual
arethe
See410
Fenders,
Engine
Hood
.
4-door
sedan,
2-door
coupe
and
convertible
.
Body
dimen-
sions
vary
slightly
betweenmodels
.
See
Fig
.
2
.
The
front
and
rear
bumpers
use
an
aluminum
framework
with
an
overlaid
high-impact,
deformable
plastic
cover
.
This
Exterior
and
Aerodynamics
bumper
system
keeps
damage
to
a
minimum
in
head-on
colli-
sions
of
up
to
10
m
.p
.h
.
(15
km/h)
.
See
510
Exterior
Trim,
TheE36
can
be
immediatelyrecognized
asa
typical
BMW
.
Bumpers
.
With
its
traditionalstyling
features,
suchas
the
BMW
kidney
grille,
circular
headlights
behind
a
glass
cover
(for
reasons
of
streamliníng),
and
the
"kick"
in
the
rearmost
roof
pillar
(C-pil-
lar)
.
TheE36
convertible
is
an
all-season
vehicle
with
a
high
lev-
e¡offunctionality,
excellent
interior
comfort,
and
acoustic
re-
finement
.
Interior
materials
and
colors,
the
soft
top
and
the
light-alloy
wheelshave
been
carefully
matched
.
Various
versions
of
manual
and
automatic
soft
tops
have
been
used,
with
the
fully
automatic
convertible
roof
being
in-
stalled
beginning
in
the
1997
model
year
.
A
hard-top
in
body
color
with
heated
rear
window
is
avail-
ableas
an
option
for
the
cold
season
.
BODY-GENERAL
400-
3
Coupe
Models
The
convertible
body
structure
includes
many
passive
safe-
ty
refinements
over
its
fixed-top
counterparts
.
Some
of
the
en-
TheE36
coupe
is
similar
to
the4-door
sedan,
but
has
a
hancements
include
:
more
stretched
and
sleeker
appearance
.
Thus,
with
the
same
wheelbase
and
identicallength,
it
looks
different
but
still
famil-
"
More
rígíd
underbody
.
iar
.
"
Transverse
seat
members
.
"
Reinforced
windshield
frame
with
bonded
windshield,
The
2-door
variant
differs
from
the
4-door
sedan
by
a
3
.12
and
tubular
door
reinforcements
.
inch
(8
cm)
longer
front
end,
a
flatter
hood
line
with
air
slits,
"
Rollover
protection
system,
which
is
tripped
into
position
and
a
roof
almost
1
.2
inches
(3
cm)
shorter
.
Additional
differ-
in
a
fraction
of
second
.
This
is
available
as
optional
ences
include
wider
doors
with
frameless
Windows,
glass-
equipment
(standard
on
the
1998
328iC)
and
may
be
fit-
covered
door-posts
(B-pillars)
and
a
shorter
and
lower
lug-
ted
to
earlier
convertible
models
.
With
this
feature,
two
gage
compartment
lid
.
bars
fully
independent
of
each
other
come
up
behind
each
rear-seat
backrest
when
the
vehicle
is
in
danger
of
Convertible
Models
turning
over
.
A
convertible
body
normally
flexes
and
vibrates,
transfer-
ring
oscillations
to
the
luggage
compartment
.
In
the
E36
con-
vertible,
BMW
utilizes
a
special
battery
in
the
luggage
compartment,
in
conjunction
with
a
unique
battery
tray,
asa
vibration
dampening
system
to
counteract
thisoscillation
.
CAUTION
-
The
E36
convertible
requires
a
specialbattery
which
is
designed
for
constant
vibration
.
Information
for
the
convertible
top
and
its
related
mecha-
nisms
can
be
found
541
Convertible
Top
.
BODYASSEMBLY
400-
4
BODY-GENERAL
INTERIOR
EQUIPMENT
E36
interiors
have
a
unique
character,
with
a
combínation
of
sporty
features
and
innovative
design
.
Al¡
body
versions
were
made
in
a
wide
choice
of
interior
and
exterior
colors
.
New
colors
with
matching
leather
and/or
fabric
upholstery
were
in-
troduced
for
each
model
year,
including
light-alloy
wheels
in
new
designs
.
Driving
comfort
is
enhanced
by
power
steering,
tilt
steering
wheel
(optional),
height-adjustable
front
seats,
and
electrical-
ly
adjustable
and
heated
rear-view
mirrors
.
Inside
thecar
there
are
reading
lights
at
four
seating
positions
.
Seats
and
Seat
Belts
NOTE-
Theseat
base
usedon
cars
with
pyrotechnic
seatbelt
Anatom¡cal
ly-correct
seats
are
constructed
from
polyure-
tensioners
is
not
interchangeable
with
the
earlier
seat
thane
foam
containing
areas
or
"zones"
of
different
firmness
.
base
.
The
seat
bases
have
steel
springs
for
added
support
and
strength
.
The
power
seats
are
provided
with
conveniently
lo-
Instruments
and
Controls
cated
switches
along
the
outside
edge
of
the
seat
.
Heated
seats
are
an
option
in
all
models
.
See
520
Seats
for
more
de-
Everything
in
the
interior
passenger
compartment
essential
tails
.
to
the
driver
is
logically
grouped
and
easy
to
reach
.
Al¡
instru-
ments
and
controls
havebeen
arranged
ergonomically
and
The
M3
sport
seat
is
shown
in
Fig
.
3
.
are
fully
integrated
into
the
overall
design
of
the
vehicle
.
Fig
.
3
.
M3
sport
seat
.
INTERIOR
EQUIPMENT
0013195
The
early
E36
cars
areequipped
with
a
single
(driver
side)
airbag
in
the
steering
wheel
.
Startingwith
the
1994
models,
a
dual
airbag
Supplemental
Restraint
System
has
been
stan-
dard
equipment
.
Side-impact
airbags
in
the
front
doors
are
op-
tional
in
1997
4-door
cars
and
standard
equipment
in
all
1998
models
.
Through
1996,
E36
seatbelts
were
equipped
with
BMW's
original-designspring
tensioners
.
In
1997,
the
seat
base
de-
sign
was
modified
to
accommodate
a
pyrotechnic
(explosive
charge)
seatbelt
tensioner
.
Both
types
of
tensioners
arede-
signed
to
automatically
tension
the
belts
by
about2
inches(55
mm)
in
the
event
of
a
collision
.
The
padded
dashboard
houses
the
instrument
cluster
and
the
ventilation
and
heating
system
.
The
instrument
cluster
uses
large
easy-to-read
analog
instruments
and
is
removable
as
a
unit
without
removing
the
dashboard
.
The
Service
Inter-
val
Indicator
(SII)
will
remind
the
driver
when
thecar
requires
service
.
See
620
Instruments
.
The
Multi-Information
Display
(MID)
unit
in
thecenter
of
the
dashboard
comes
in
a
variety
of
four
configurations,
the
most
advanced
being
the
On-Board
Computer
(OBC)
.
See
Fig
.
4
.
Al¡
versions
of
the
MID
have
a
clock
and
calendar
.
In
addi-
tion,
different
versions
areequipped
with
a
"check
control,"
display
for
fuel-economy
information
and
system
warnings
.
Consult
the
owner's
manual
for
fui¡
operating
instructions
.
GENERAL
This
repair
group
covers
front
and
rear
door
repair
informa-
tion,
including
removal
and
installationof
the
interior
doorpan-
els
.
DOORS
WARNING
-
Late
M3
moddis
havealuminum
doors
.
Use
extra
care
in
handling
aluminum
parts
in
order
to
avoid
damage
from
gouging
or
corrosión
.
NOTE-
"
For
information
on
the
power
door
windows
and
door
glass
replacement,
sea512Door
Windows
.
"
Forinformation
on
the
power
door
locking
system,
see
515
Central
Locking
and
Anti-Theft
.
WARNING
-
Some
1997
and
all
1998
cars
are
fitted
with
side-im-
pact
airbags
in
the
front
doors
.
When
servicing
doors
on
cars
with
front
side-impact
airbags,
always
dis-
connect
the
negative
(-)
battery
terminal
.
See
721
Airbag
System
(SRS)
for
cautions
and
procedures
relating
to
the
airbag
system
.
Front
orrear
door,
removing
and
installing
1
.
If
workingon
front
door
with
side-impact
airbag,
discon-
nect
negative
(-)
battery
cable
.
CAUTION
-
Prior
to
disconnectiog
the
battery,
read
the
battery
disconnection
cautions
given
at
the
front
of
this
manual
on
page
vüi
.
2
.
Unbolt
main
harness
connector
at
door
pillar
and
sep-
arate
connector
.
See
Fig
.
1
.
411
Doors
GENERAL
.............
.
.
.
.
.
.
.
.
.
.
.
.
.
..
411-1
DOOR
PANELS
.
.
.
.
.
.
.
...
.
.
.
.
.
.
.
.
.
...
.
.
411-4
Front
door
trim
panel,
removing
and
installing
.411-4
DOORS
..
.
.
.
.
.
.
.
.
.
...
.
.......
.
....
.
.
.
411-1
Rear
door
trim
panel,
removing
and
installing
.411-5
Front
or
reardoor,
removing
and
installing
..
.
411-1
Rear
side
trim
panel,
removing
and
installing
Door
check,
replacing
.
.
.
.
.
.
.
.
.
.
.
.
.......
411-3
(coupemodel)
.
.
.
.
.
.
....
.
.............
411-6
Door
Adjustment
.......
.
.
.
.
.
.
.
.
.
.
.
.....
411-3
Rear
side
trim
panel,
removing
and
installing
(convertible
models)
.
...
.
.
.
.
.
.
.
.
.
.
.
...
.
411-6
DOORS
411-1
Fig
.
1
.
Door
harness
connector
being
removed
fromdoor
pillar
.
Re-
move
mountingscrews
atA,
then
separate
connector
by
pulling
upon
harness
lock(top
arrow)
.
3
.
Withdoor
fully
open,
remove
pin
bolts
from
top
and
bot-
tom
door
hinges
.
See
Fig
.
2
.
0011650
Fig
.
2
.
Door
hinge
pin
bolt
(arrow)
.
Top
hinge
shown
.
Also
remove
pin
bolt
from
lowerhinge
.
DOORS
411-2
DOORS
4
.
Remove
retainer
clip
(early
models
only)
from
doorcheck
pin
onbody
pillar
.
Drive
out
door
check
pin
.
See
Fig
.
3
.
Door
Adjustment
"
Door
gap
to
fender/rear
door
.........
approx
.
5
mm
(0
.189
in)
"
Permíssible
deviation
from
parallel
.
.0
.5
mm
(0
.020
in)
0011651
Fig
.
3
.
Door
check
pin
being
removed
.
Note
retainer
clip
(A)
usedon
early
models
.
5
.
Remove
doorby
lifting
up
off
lowerhinge
halves
.
CAUTION-
Be
careful
not
to
damage
door
or
other
painted
body
surfaces
.
Make
sure
no
load
is
placedon
wiring
harness
.
6
.
Installation
is
reverse
of
removal
.
Keep
in
mind
the
fol-
lowing
:
"
Align
doorso
that
panel
gaps
are
equal
on
either
side,
as
described
later
.
If
necessary,
adjust
door
hinges
as
described
later
.
"
Adjust
door
striker
so
that
trailing
edge
of
front
door
is
slightly
higher
(1
mm)
than
leading
edge
of
rear
door
.
See
515
Central
Locking
and
Anti-Theft
.
"
Repair
any
paint
damage
and
paínt
any
exposed
met-
al
.
CAUTION-
.
"In
2-door
models,
removing
and
installing
the
door
may
upset
the
adjustment
and
alignment
of
the
window
.
Window
adjustment,
as
described
in
512DoorWindows,
must
be
carried
out
ater
installation
to
prevent
damaging
the
glass
.
"
If
battery
power
is
lost
or
the
battery
has
been
disconnected,
the
windows
must
be
re-initialized
.
Both
one
touch
upldown
and
pinch-protection
will
be
inactive
until
windows
are
re-initialized
.
See
512
Door
Windows
.
DOOR
CHECK,
REPLACING
Door
check,replacing
WARNING
-
Some
1997
and
all
1998
cars
are
fitted
with
side-im-
pact
airbags
in
the
front
doors
.
When
servicing
doors
on
cars
with
front
side-impact
airbags,
always
dis-
connect
the
negative
(-)
battery
terminal
.
See
721
Al
rbag
System
(SRS)
for
cautions
and
procedures
relating
to
the
airbag
system
.
1
.
Closedoor
window
completely
.
2
.
If
working
on
front
door
with
side-impact
airbag,
discon-
nect
negative
(-)
battery
cable
.,
CAUTION-
Prior
to
disconnectiog
the
battery,
read
the
battery
disconnection
cautions
gíven
at
the
front
of
this
manual
on
page
viii
.
3
.
Remove
interior
door
panel
and
vapor
barrier
as
de-
scribed
later
.
4
.
Where
applicable,
remove
side-impact
airbag
from
door
.
See
721
Airbag
System
(SRS)
.
NOTE-
In
some
models
covered
inthis
manual,
ít
is
not
essen-
tial
to
remove
the
side-ímpact
airbag
to
access
internal
door
components
.
However,
the
procedure
is
recom-
mended
for
safety
reasons
.
5
.
Remove
retainer
clip
(early
models
only)
from
door
check
pin
on
body
pillar
.
Drive
out
door
check
pin
.
Refer
to
Fig
.
3
.
6
.
Remove
bolts
and
rubber
cover
fromdoor
check
lock-
plate
ondoor
.
7
.
Remove
door
check
from
inside
door
.
8
.
Installation
is
reverse
of
removal
.
"
Lubricate
door
check
before
installing
.
"
Use
new
mounting
bolts
when
reinstalling
the
side-im-
pact
airbag
to
thedoor(where
applicable)
.
"
If
battery
was
disconnected,
re-initialize
window
regu-
lator
motors
as
described
in
512
Door
Windows
.