1998 BMW 540i Ac system

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Maintenance
Service Interval lndicator (Sll)
The BMW Service Interval lndicator (SII) notifies the driver
when oil change and other service is required. The
Sll dis-
plays the phrase "OIL SERVICE"
or"INSPECTI0N" and 7
light emitting diodes (LEDs) in the Instrumentcluster: 5green,
one yellow and one red.
For the
1997 and later 5 Series, BMW introduced an oil
change interval based on fuel consumption. The advantages
of this system are:
Fuel consumption is an accurate method of determining
engine load and the need for service.
The processing electronics are simple.
Resetting of indicator before the scheduled time will not
affect the time to the next service.
4 The Sll is programmed to measure a set volume of con-
sumed fuel. This volume varies between models, dependent
on vehicle and engine size. The
Sil control unit receives a
signal from the engine control module (ECM) when the vehi-
cle is in use. As
20% of the programmed fuel volume is con-
sumed, one of the green LEDs will go out. Each successive
20% of fuel consumption will cause the next LED to go out
until
100% of the measured volume has been consumed. At
this point the yellow LED will come on, indicating that service
is due. When
108% of the measured volume has been con-
sumed, the red LED will illuminate, indicating that service is
overdue.
Service Interval Indicator (SII), resetting
After the specified maintenance has been carried out, the Sll
memory should be reset.
NOTE-
For reference, the BMW oil service requirements are approx-
imately equivalent to the maintenance tliat other European
manufacturers specify at intervals with a maximum of every
15.000 miles or I2 months.

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Maintenance
0 Service due is shown with RESET if the measured con-
sumption limit has been reached and resetting is possible.
If RESET is not shown, the minimum limit has not been
reached and resetting is not possible.
While display is flashing, press button briefly to reset
Sll.
After display has shown new interval, the following will
appear in display for approximately
2 seconds: END SIA.
NOTE-
The system can only be reset again after the vehicle has
been driven approximately 50 to
75 miles (consumes at
least2.5gallons of fuel). If the display shows RESETwhen
resetting, the minimum driving distance has been fulfilled
and the system can be reset again.
0 It is possible to interrupt and end the reset procedure by
changing the position of the ignition
ley.
lnspection I, lnspection II
The Service Interval Indicator (SII) signals the need for main-
tenance and inspection. There are two sets
of inspection re-
quirements, alternating throughout a car's maintenance
history. If the last inspection interval was lnspection I, the next
inspection interval (following an oil service) will be lnspection
11, the next after that will be lnspection I, and so on.
lnspection
I tasks are listed in Table b. lnspection I Service.
lnspection
II includes most of the tasks from lnspection I with
additional lnspection
II tasks. A complete listing of lnspection
II tasks is in Table c. lnspection I1 Service.
NOTE-
For reference, the BMW lnspection I and lnspection I1 re-
quirements are approximately equivalent to the maintenance
requirements that other European manufacturers specify.
ln-
spection I is normally due at intervals with a maximum of
30,000 miles or
24 months. lnspection I1 is normally due at
intervals with a maximum of 60,000 miles or
48 months.

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Table b. Inspection I Service (continued)
Checlt transmission and differential for
external lealts.
Check CV joint boots for damage or leaks.
Visually
check fuel tank, fuel lines, and
connections for
leaks.
New parts
Tools Required required
Check condition, position, and mounting
ol
exhaust system. Visually check and adjusl
if necessary.
Check power steering system for lealts.
Check power steering
fluid level and adjust
if necessary.
Check steering racidbox and tie rods for
tightness. Checit condition of front axle
joints, steering
linkage, and steering shaft
joints.
Check overall thickness of front and rear
bralte pads using
BMW special tool. If
replacement is necessary:
Examine brake disc surface.
Clean brake pad contact points in calipers
Grease wheel centering hubs.
Checlt thickness of parking brake linings
only when replacing rear brake shoes.
Checit operation of pariting brake and
adjust as necessary.
Checlt front control arm bushings for
damage or wear.
Check brake system connections and
lines
for leaks, damage, and incorrect
positioning Warm
engine
(~ealer service Irepair , required recommended lnformat~on
Check parking braite actuator. Adjust if
necessary
Check ail tire pressure (including spare)
and correct if necessary.
Checlt condition of tires (outer tread
surface), tread wear pattern: in case of
uneven wear, perform wheel alignment.
inspect entire body according to terms of
rust oerforation limited warrantv. (Must be
*:
4:
2 ~ perfdrmed at least every two years). I
Read out on-board diagnostic (OBD 11) fault
codes.
Checkengine coolant
system1 heater hose
connections for
leaks.
Checit coolant level and antifreeze
protection level. Add coolant as necessary.
* 100113010BD
I
170

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--- -
Maintenance
Table c. Inspection II Service
Additional
New parts Warm engine Dealer service repair
Tools required required required recommended information
Engine compartment maintenance
Replace air filter element. (Note: reduce
replacement intervals in dusty operating
conditions).
Replace brake
fluid every 2 years (time
interval begins from vehicle production
date).
Cooling system service
Spark plug service
Brake
system maintenance
:j:
*
Replace coolant every 3 years (time
interval begins from vehicle production
date).
Replace oxygen sensor every 160,000
itm
(1 00,000 miles).
020
FLUID AND LUBRICANT
SPECIFICATIONS
:I:
Oxygen sensor service
*
x:
Spark plugs:
M52
1 M62 engine:
Replace every 60,000 itm (48.000 miles).
M52
TU I M54 1 M62 TU engine:
Replace every 160,000
ltm (100.000
miles).
< Engine oil viscosity (SAE grade) vs. operating temperature
range for the BMW engines covered in this manual.
Fluid and lubricant capacities and specifications are listed be-
low. See
Fluids and lubricants.
:I:
*
*
*
WARNING -
The use of fluids that do not meet BMW" specifications may
impair performance and
reliabilitl: and may void warranty
coverage.
340
170
180
* 020

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020-1 1
Maintenance
Table g. Differential oil
(Lifetime fluid; no fluid change required)
Differential
/Approximate. capaclty (in~t~al fill) I Spec~f~cat~on , , .
G 1.6 liter
(1.7 US
at) I
188 Compact I .O liter BMW SAF-XO
(1 .I US ql) synthetic oil
1.4
liler 220 1215 Compact US qt) I
Table h. Engine Coolant
Year, model
latent heater:
V-8 13.5 liter
1997:
6-cylinder
V-8
Table
i. Brake fluid
Bralte system fiuld BMW hlgh
performance, DOT 4
Approximate
capacity
9.9 liter (10.5 US qt)
11.4 liter (12.0 US qt)
With the introduction of synthetic oil and extended oil change
intervals, a new oil filterwith improved filter paper design was
introduced. The new filter paper resists deterioration caused
by high oil temperatures over an extended time.
Specification
Use BMW specified oil to top off the engine oil level between
oil changes.
BMW recommends the following engine oils:
Table
j. Engine Oil Specification
Years
IOii description I BMW part no.
1999 and later mineral
oil
BMW
HP 5W-30
svnthetic oil 07
51 0 017 866

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Maintenance
< Release mass air flow sensor clips (A).
Release upper air filter housing clips (B).
4 Lift air filter upper housing, and remove filter element.
NOTE-
V-8 engine air filter assembly shown in illustration. 6-cylinder
air filter assembly is similar but located at the left front of the
engine compartment.
- On installation, install O-ring for mass air flow sensor into
retaining clips in air filter upper housing.
- Replace air filter and upper air filter housing, and attach
upper air filter housing clips.
Cooling system, checking
Antifreeze raises the boiling point and lowers the freezing
~oint of the coolant. BMW recommends enaine coolantthat is
a 50 150 mixture of distilled water and ethGene glycol-based
antifreeze.
Routine cooling system maintenance consists of maintaining
the coolant level and inspecting hoses. Because the coolant's
anticorrosion and antifreeze additives gradually lose their ef-
fectiveness, replacement of the coolant every three years is
recommended.
CAUJION-
Use only BMWapprovedphosphate-free antifreeze when
filing the cooling system. Use of antifreeze containing
phosphates is harmful to the cooling system.
4 Float in radiator tank indicates coolant level. Inspect while
coolant is cold.
When upper mark on float is level with top of filler neck,
coolant is at minimum allowable level.
When lower mark on float is level with top of filler neck,
coolant is at maximum level.
Hose connections should be tight and dry. Coolant seepage
nnection indicates either that hose clamp is

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020-1 6
Maintenance
loose, hose is damaged, or connection is dirty or corroded.
Dried coolant has achalky appearance. Hoses should be firm
and springy. Replace any hose that is cracked, has become
soft and limp, or has been contaminated by oil.
4 As a preventive measure, replacement of the cooling system
hoses every four years is recommended. The illustration
shows examples of damage to coolant hoses. Any of these
conditions is cause for replacement (illustration courtesy of
/ Abrasion Damaged Hose Heat Damaged Hose 1 Gates Rubber Company, I~c.).
Engine drive belt, replacing
Drive belts and pulleys transfer power from the engine crank-
shaft to various accessories.
E39 models use two polyribbed
(serpentine) belts:
The outer belt turns the
NC compressor.
0 The inner, longer belt turns the alternator (generator), cool-
ant pump and power steering pump.
Inspect drive belts with the engine off. If the belt shows signs
of wear, cracking, glazing, or missing sections, it should be
replaced
immediately. To reduce the chance of belt failure
while driving, replacement of the belts every four years is
recommended.
WARNING -
Observe care when replacing belts. Personal injury could
result if a tensioner springs back into position uncontrolled.
CA UTIOI\C
Mark drive belt rotation direction if removing and reusing an
old belt.
NOTE-
When belts are replaced with new ones, store the old set in
the trunk for emergency use.
All models, use
BMW special tools 11 5 030 and 11 5 040 to
loosen and remove cooling fan and clutch from coolant
pump.
NOTE-
32 mm cooling fan nut has left-hand threads
If necessary, remove fan cowl from radiator.

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Maintenance
< Remove NC compressor belt:
Loosen tensioner mounting fasteners (arrows)
Swing tensioner down to remove belt.
4 To reinstall compressor belt:
Route belt over pulleys.
* Pretension belt by turning adjuster clockwise (arrow) to
stop.
- Tighten tensioner mounting bolts (A).
Tightening torques
Fan clutch to coolant pump (left- hand thread)
with BMW tool
11 5 040
30 Nm (22 ft-lb)
without BMW tool 11 5 040
40 Nm (29 ft-lb)
Tensioner to engine block
8.8 grade
22 Nm (16 ft-lb)
10.9 grade (Ilquid-cooled alternator) 30 Nm (22 ft-lb)
Idle speed
Engine idle speed can change due to a number of factors, in-
cluding normal wear. The idle speed is electronically adaptive
and not adjustable. See
130 Fuel Injection for more informa-
tion.
Catalytic converter and oxygen sensors
OBD II enhanced emission standards require the engine
control module (ECM) to monitor the oxygen content in the
exhaust with oxygen sensors placed before and after the cat-
alytic converter. This allows for tighter control of tail pipe
emissions and also allows the ECM to diagnose converter
problems. If the ECM detects that catalytic converter or oxy-
gen sensor efficiency has degraded past a certain
prepro-
grammed limit, it will turn on the malfunction indicator light
(MIL), and store a diagnostic trouble code (DTC) in the ECM.
See OBD On-Board Diagnostics for more information on
OBD
ll systems.
Replacement of oxygen sensors at the specified intervals
he engine and emission control system will