1998 BMW 325i Water

210-2
CLUTCH

Clutch
hydraulic
system,

bleeding
and
flushing

If
the
clutch/brake
fluid
is
murky
or
muddy,
or
has
not
been

changed
within
the
last
two
years,
the
system
should
be

flushed
.
Flushing
the
old
fluid
from
the
clutch
lines
is
done
us-

ing
a
brake
system
pressure
bleeder
.

1
.
Remove
brake
fluíd
reservoir
cap
.
Usinga
clean
sy-

ringe,
remove
brake
fluid
from
reservoir
.
Refill
reservoir

with
clean
fluid
.

2
.
Attach
pressure
brake
bleeder
to
fluid
reservoír
.

CA
UTION-

Do
not
exceed
2
bar
(29
psi)
pressure
at
the
fluid
reservoir
when
bleeding
or
flushing
the
hydraulic
system
.

3
.
Connect
a
length
of
hose
from
clutch
slave
cylinder

bleeder
valve
lo
a
container
.
See
Fig
.
2
.

0012003
Fig
.
2
.



Clutch
slave
cylinder
bleeder
valve
on
left
side
of
transmission
(arrow)
.

4
.
Open
bleeder
valve
and
allow
brake
fluid
to
expel
until
clean
fluid
comes
out
free
of
air
bubbles
.

5
.
Close
bleeder
valve
and
disconnect
pressure
bleeding
equipment
from
fluid
reservoir
.
Hose
on
bleeder
valve
remainsconnected
.

6
.
Slowly
operate
clutch
pedal
about10
times
.
Fill
reser-
voir
with
clean
fluid
asnecessary
.

7
.
Unbolt
slavecylinder
from
transmission
.

8
.
Position
slave
cylinder
so
that
bleeder
valve
is
facing
up
(highest
point)
.

CLUTCH
HYDRAULICS

9
.
Open
bleeder
valve
and
slowly
push
slave
cylinder

pushrod
al¡
the
way
in
.
Close
bleeder
valve
and
slowly

release
pushrod
.
Repeat
procedure
until
fluid
runs
out

clear
and
without
bubbles
.

10
.
Disconnect
bleeder
hose
.
Instan
slavecylinder
lo
trans-

mission
.
Add
cleanbrake
fluid
to
reservoir
as
neces-

sary
.
Check
clutch
operation
.

Tightening
Torques

"
Clutch
slave
cylinder
to
transmission
................
..
22
Nm
(17
ft
lb)

Clutch
master
cylinder,
replacing

The
clutch
master
cylinder
is
mounted
to
the
pedal
assem-

bly,
directly
above
the
clutch
pedal
.
1
.
Disconnect
negative
(-)
cable
from
battery
.

CAUTION-

Prior
to
disconnectiog
the
battery,
read
the
battery
disconnection
cautionsgiven
at
the
front
of
this
manual
on
page
viii
.

2
.
Remove
brake
fluid
reservoir
cap
.
Usinga
clean
sy-

ringe,
remove
brake
fluid
from
reservoir
.

CA
UTION-

Brake
fluid
is
poisonous,
highly
corrosive
and
dan-gerous
to
the
environment
.
Wear
safety
glasses
and
rubbergloves
when
working
with
brake
fluid
.
Do
notsiphonbrake
fluid
with
your
mouth
.
Imme-
diately
clean
away
any
fluid
spilled
on
painted
sur-
faces
and
wash
with
water,
asbrake
fluid
will
remove
point
.

3
.
Disconnect
fluid
supply
hose
from
master
cylinder
.

Placea
pan
under
hose
to
catch
any
excess
fluid
.

4
.
Working
in
engine
compartment,
disconnect
fluid
line
fitting
frommaster
cylinder
.

5
.
Working
in
passenger
compartment,
remove
lower
in-
strument
panel
trim
above
pedal
cluster
.

6
.
Disconnect
clutch
pedal
from
clutch
master
cylinder
push
rod
by
removing
clevis
pin
locking
clip
and
slide
out
clevis
pin
.

7
.
Remove
master
cylinder
mounting
bolts
.
See
Fig
.
3
.

8
.
Installation
is
reverse
of
removal
.
Fill
fluid
reservoir
with
clean
fluid
.
Bleed
clutch
hydraulics
as
described
earlier
.

Connect
negative
cable
to
battery
last
.

230-
4



MANUAL
TRANSMISSION

Output
shaft
sea¡,
replacing

(transmission
installed)

1
.
Raise
and
safely
support
vehicle
.
Support
transmission

with
transmission
jack
.

WARNING
-

"
When
raising
thecar
using
a
floor
jack
or
a
hy-
draulic
lift,
carefully
position
the
jack
pad
to
pre-vent
damaging
the
car
body
.
A
suitable
liner
(wood,
rubber,
etc
.)
should
be
placed
between
the
jack
and
the
car
to
prevent
body
damage
.

"
Watch
the
jack
closely
.
Make
sure
it
stays
stable
and
does
not
shift
or
tilt
.
As
the
car
is
raised,
the
car
may
roll
slightly
and
the
jack
may
shift
.

2
.
Remove
driveshaft
.
See
260
Driveshaft
.

3
.
Remove
transmission
crossmember
and
lower
trans-

mission
at
rear
.

CAUTION-

Tilting
the
engine
to
lower
thetransmissíon
can
lead
to
damage
to
various
componente
due
to
lackof
clearance
.
-On
cars
with
AST
(traction
control)
remove
throt-
tle
body
before
tilting
engine
.
-Remove
brake
fluid
reservoir
if
necessary
.

4
.
Bend
back
and
remove
collar
nut
lockplate
.

5
.
Hold
flange
steady
andremove
collar
lock
nut
(use

30mm
thin-walled
deep
socket
.)
See
Fig
.
5
.

Fig
.
5
.



Use
holding
tool
when
loosening
output
shaft
collar
nut
.

6
.
Remove
flange
.
If
necessary,
use
a
puller
.

7
.
Use
a
sea¡
puller
to
remove
seal
from
transmission
housing
.
See
Fig
.
6
.

8
.
Coat
new
sea¡
wíth
transmission
fluid
and
drive
into
po-
sition
until
it
is
flush
with
housing
.
See
Fig
.
7
.

TRANSMISSIONSERVICE

Fig
.
6
.



Puller
used
to
remove
transmission
seal
.

Fig
.
7
.



Output
shaftseal
being
installed
using
seal
driver
(BMW
spe-
cial
tool
no
.
232
300)
.

9
.
Reinstall
output
flange
(and
shims,
if
applicable)
to
out-

put
shaft
.

NOTE-

On
Getrag
S5D200G
and
S5D
250G
transmissions
BMW
recommends
heating
theoutputflange
to
about
176°F
(80°C)
to
aid
in
installation
.
This
canbe
done
by
placing
the
flange
in
hot
water
.

10
.
Coat
bearingsurface
ofcollar
nut
withsealer
and
install
nut
.
Tighten
collar
nut
in
two
stages
.
Insta¡¡
new
lock-
plate
.
Bend
tabs
into
flange
grooves
.

NOTE-

BMW
recommends
the
use
of
a
sealer
such
as
Loctite
®
242
when
installing
the
flange
collar
nut
to
prevent
oil
from
leaking
past
the
threads
.

Brake
rotor,
removing
and
installing
.
.
.
.
.
.
.
.
340-7

MASTER
CYLINDER
............
.
.
.
.
.
.
.340-7

Master
cylinder,
removing
and
installing
.
...
.
340-7

GENERAL



TROUBLESHOOTING

WARNING
-

"
Although
semi-metallic
and
metallic
Brake
friction
materials
in
Brake
pads
or
shoes
no
longer
con-
tain
asbestos,
they
produce
dangerous
dust
.
"
Brake
fluid
is
poisonous,
highly
corrosive
and
dangerous
to
the
environment
Wear
safety
glasses
and
rubber
gloves
when
working
with
Brake
fluid
.
Do
not
siphonBrake
fluid
with
your
mouth
.
Immediately
clean
away
any
fluid
spilled
on
painted
surfaces
and
wash
with
water,
asBrake
fluid
will
remove
paint
.

"
Always
use
new
Brake
fluid
froma
fresh,
un-
opened
container
.
Brake
fluid
will
absorb
mois-
ture
from
the
air
.
This
canlead
to
corrosion
problems
in
the
brakingsystem,
and
will
also
low-
er
the
Brake
fluid's
boiling
point
.
Dispose
of
Brake
fluid
properly
.

"
Do
notreuse
self-locking
nuts,bolts
or
fasteners
.
They
are
designed
to
be
used
only
once
and
may
failif
reused
.
Always
replace
them
with
new
self-
locking
fasteners
.

BMW
E36
models
areequipped
with
vacuum
power-assist-

ed
four-wheel
disc
brakes
with
an
integral
Antilock
Brake
Sys-

tem
(ABS)
.
Single-pistoncalipers
act
on
solid
or
vented
front
rotors
and
solid
rear
rotors
.
A
brake
pad
wear
sensor
for
each

axle
indicates
when
brake
padsneed
replacement
.
The
dual

drum-type
parking
brakesystem
is
integrated
with
the
rear
brake
rotors
.

NOTE-

M3
models
havevented
directional
Brake
rotors
on
the
rearaxle
as
well
ason
the
front
.

340
Brakes

BRAKES
340-1

GENERAL
.
.
.
.
.
.
.........
.
.
.
..........
340-1



BRAKE
BOOSTER
.........
.
.
.
.
.
...
.
.
.
.
340-8

TROUBLESHOOTING
.......
.
......
.
...
340-1



Brake
booster,
removing
and
installing
....
.
.
340-8

PARKING
BRAKE
.
.....
.
...
.
.
.
.....
.
.
.
340-10
BLEEDING
BRAKES
.
.
.
.
.
.
.
.
..........
340-3



Parking
brake,adjusting
.
.
.
.
.
.
.
.
.
.
.....
.
340-10
Pressure
bleeding
brakes



Parking
brake
shoes,
removing
and
installing
.
340-11(except
cars
with
AST)
.
.
.
.
.
.
.
.
.
...
.
.
.
.
.340-3



Parking
Brake
cable,
replacing
.
.
.
.
.
.
.
.
.
.
.
.
340-11

BRAKE
PADS,
CALIPERS,



ANTILOCK
BRAKE
SYSTEM
(ABS)
.
.
.
.340-11
AND
ROTORS
..........
.
.......
.
.
.
.
.
.
.
340-3



ABS
System
Inspection
.
...
.
.......
.
.
.
..
340-12
Brake
pads,
replacing
............
.
.
.
.
.
.
.
340-4
ABS
wheel
speed
sensors,
replacing
.
.
.
.
..
340-12
Brake
caliper,
removing
and
installing
.
..
..
.
340-6

TABLES

a
.
Brake
System
Troubleshooting
.....
...
.
.
.....
.340-2
b
.
Brake
Rotor
Reconditioning
Specifications
.
.....
.340-7

Brakeperformance
is
mainly
affected
by
three
things
:
the
leve¡
and
condition
of
the
brake
fluid,
the
system's
abilíty
to
create
and
maintain
hydraulic
pressure,
and
the
condition
of
the
friction
components
.

Air
in
the
Brake
fluid
will
make
the
Brake
pedal
feel
spongy

during
braking
or
will
increase
the
Brake
pedalforce
required

to
stop
.
Fluid
contaminated
by
moisture
or
dirt
can
corrode
the

system
.
Inspect
the
Brake
fluid
inside
the
reservoir
.
Ifit
is
dirty
or
murky,
or
is
over
a
year
old,
the
fluid
should
be
replaced
.

Visually
check
the
hydraulic
system
startingat
the
master

cylinder
.
To
check
the
function
of
the
master
cylinder
hold
the

brake
pedal
down
hard
with
the
engine
running
.
The
pedal

should
feelsolid
and
stay
solid
.
If
the
pedal
slowly
falls
to
the

floor,
either
the
master
cylinder
is
leaking
internally,
or
fluid
is
leaking
externally
.
If
no
leaks
canbe
found,
the
master
cylin-
der
is
faulty
and
should
be
replaced
.
Check
all
Brake
fluid
lines

and
couplings
for
leaks,
kinks,
chafing
and
corrosion
.

Check
the
Brake
booster
by
pumping
the
Brake
pedal
ap-

proximately
10
times
with
the
engine
off
.
Hold
the
pedal
down
and
start
the
engine
.
The
pedal
should
fa¡¡
slightly
.
If
not,
check

for
any
visiblefaults
before
suspecting
a
faulty
brake
booster
.

Check
for
strong
vacuum
at
the
vacuum
hose
fitting
at
the

booster,
and
check
the
non-retum
valve
for
one-way
flow
.

Worn
or
contaminated
brake
pads
will
cause
poor
braking

performance
.
Oil-contaminated
or
glazed
pads
will
cause

stopping
distances
to
increase
.
Inspect
the
rotors
for
glazing,

discoloration
and
scoring
.
Steering
wheel
vibration
while

braking
at
speed
is
often
caused
by
warped
rotors,
but
can
also
be
caused
byworn
suspension
components
.

TROUBLESHOOTING

0011697

Fig
.
3
.



Window
lifting
arms
shown
removed
from
slides
(arrows)
.

Front
door
window,
adjusting

(4-door
models)

Whenever
the
front
window
or
window
regulator
is
re-

moved,
window
adjustment
should
be
checked
.
The
glass

should
contact
the
top
of
the
window
squarely
and
should
seat

against
the
window
sea¡
uniformly
.

NOTE
-

If
the
window
does
not
contact
the
window
seal
uni-formly,
wind
noise
or
water
infiltration
may
result

Be
sure
to
re-initialize
the
window
motors
as
described
ear-

lier
.

WARNING
-

Some
1997and
all
1998
cars
are
fitted
wíthside-im-

pact
airbags
in
the
front
doors
.
When
servicing
the
door
windows
on
cars
with
front
side-impact
air-

bags,
always
disconnect
the
negative
()
battery

cable
.
See
721Airbag
System
(SRS)
for
cautions
and
procedures
relating
to
the
airbag
system
.

CA
UTION-

"
In
models
with
side-impact
airbags,
adjusting
the
front
window
requires
that
the
battery
cable
bereconnected
with
the
side-impact
airbag
discon-

nected
.
This
will
set
a
fault
code
in
the
SRS
con-

trol
module,
turn
on
the
SRS
warning
light,
and
disable
the
SRS
system
until
the
fault
memory
is
cleared
using
special
SRS
test
equipment
.

"
Prior
to
disconnectiog
the
battery,
read
the
bat-tery
disconnection
cautions
given
at
the
front
of

this
manual
on
page
viii
.

1
.
Raise
door
window
to
top
of
its
travel
.

DOOR
WINDOWS
512-
3

3
.
Remove
front
door
panel
and
vapor
barrier
as
de-
scribed
in
411
Doors
.

4
.
Remove
airbag
unit
from
door
.
See
721Airbag
Sys-
tem
(SRS)
.

NOTE-

In
some
models
covered
inthis
manual,
it
is
not
essen-
tial
to
remove
the
side-impact
airbag
to
access
interna¡
door
components
.
However,
the
procedure
is
recom-
mended
for
safety
reasons
.

5
.
Loosen
regulator
stop
at
window
regulator
support
.

See
Fig
.
4
.

Fig
.
4
.



Wíndow
regulator
stop
(arrow)
.

0013075

6
.
If
glass
is
not
squarely
positioned
in
window
frame,

loosen
support
arm
bolt
and
reposition
arm
as
neces-

sary
.
Tighten
bolt
.
See
Fig
.
5
.

2
.
On
cars
with
side-impact
airbags,
disconnect
negative

(-)
cable
from
battery
.



Fig
.
5
.



Adjust
window
to
its
frameby
loosening
bolt
(arrow)
and
re-

positioning
support
arm
up
or
down
.

WINDOW
SERVICE,
4-DOOR
MODELS

GENERAL
...
.
.
.
.
.
................
.
.
.
.
540-1



Sunroof
panel,
emergency
closing
.......
.
.
.540-2

Sunroof
panel,
adjusting
..
.
...........
.
.
.540-2

SUDE-TILT
SUNROOF
.
.
.
.
.
.
.
.
.
......
.
.
540-2



Sunroof
motor,
removing
and
installing
...
.
.
.540-3

GENERAL



NOTE-

"
Be
sure
to
check
thedrains
in
the
front
comers
of
the
The
electrically-operated
slide-tilt
sunroof
is
controlled
by
a



sunroof
carrier
if
water
ls
entering
the
car
through
the

set
of
cables
that
move
the
sunroof
panelalongguide
rails



headliner
.

when
the
motor
is
operated
.
The
sunroof
canbe
adjusted



.
Removal
and
repairof
the
sunroof
and
other
compo-
without
removing
it
from
thecar
.
Replacement
of
the
sunroof



nents
insidethe
roof
cavity
is
beyond
the
scope
ot
this
liner
or
components
suchas
the
cable
assembly
require
that



manual
.
the
sunroof
panel
be
removed
.

The
components
of
the
slide-tilt
sunroof
are
shown
in
Fig
.
1
.

Fig
.
1
.



Slide-tilt
sunroof
assembly
.

540
Sunroof

SUNROOF
540-1

1
.
Sunroof
panel



5
.
Cable



9
.
Lever

2
.
Wind
deflector



6
.
Motor



10
.
Sea¡

3
.
Frame



7
.
L]ner



11
.
Center
rail

4
.
Drain



8
.
Lever



12
.
Sea]

GENERAL

540-2
SUNROOF

SLIDE-TILT
SUNROOF

Sunroof
panel,
emergency
closing

1.
Remove
access
panel
frombelow
sunroof
motor
.
See

Fig
.
2
.

Fig
.
2
.



Sunroof
motor
access
coverbeing
pried
off
.

0011816

2
.
Insert
hex
key
into
drive
in
sunroof
motor
and
turn
hex
key
to
Glosepanel
.
See
Fig
.
3
.

SLIDE-TILT
SUNROOF

0~i18r7

Fig
.
3
.



Use
hexkey
to
manually
Glose
sunroof
.
Turn
hexkey
to
mah-
ually
Glose
sunroof
.

NOTE-

The
hex
key
for
manually
(emergency)
closing
the
sun-

roof
canbe
found
in
the
tool
kit
located
in
the
luggage

compartment
.

Sunroof
panel,
adjusting

The
sunroof
panel
should
be
adjusted
whenever
thetop
of

the
closed
sunroof
becomes
misaligned
with
the
roof
of
the

car,
ifit
does
not
Glosesquarely,
if
there
arewind
noises
at

speed,
if
there
arewater
leaks,
or
if
the
sunroof
has
been
re-

moved
.

1
.
Open
sunroof
slightly
.
Rear
of
sunroof
should
be
2
to
3

mm
below
surface
of
roof
.

2
.
Slide
sunroof
liner
slowly
and
carefully
back
into
roof

cavity
as
far
as
possible
.
See
Fig
.
4
.

Fig
.
4
.



Slide
sunroof
liner
back
into
roof
cavity
.

3
.
Shut
sunroof
fully
.

CAUTION
-

Do
not
open
sunroof
with
liner
inthis
position
.
Damage
to
sunroof
mechanism
could
result
.

611
Wipers
and
Washers

GENERAL
..
.
.
.
.
.
.
.
.
.
.
.
.
.
.....
.
......
.
611-1



Windshield
wiper
motor,

removing
and
installing
.
...............
.611-8

WIPER
BLADES
.
.
.
.....
.
.
.
.
.
.
...
....
.611-1

Wiper
Blade
Cleaning
Problems
.
.
.
.
.
.
.....
611-1

Wiper
blades,replacing
...
.
.
.
.
.
.
.
.
.
.....
611-1

Wiper
blade
inserts,
replacing
.
.
.
.
.
.
.
.
.....
611-2

Wiper
arms,
removing
and
installing
.
.
.
.....
611-2

WINDSHIELD
WIPER
ASSEMBLY
.
.
.....
611-3

Windshield
wiper
assembly,
removing

and
installing
(4-door
models)
.
.
.
.
.
.
.....
611-3

Windshield
wiper
assembly,
removing

and
installing
(2-door
models)
.
.
.
.
.
.
.....
611-5

GENERAL

This
repair
group
covers
windshield
wiper
and
washer
sys-

tem
repair
information
.
Please
note
that
some
procedures
are

different
for
2-
and
4-door
models
.

The
windshield
wiper/washer
stalk
switch
assembly
is
cov-

ered
in
612
Switches
and
Electrical
Accessories
.
Electrical



NOTE-
wiring
diagrams
and
relays
for
the
wiper/washer
system
are



BMwhas
available
a
special
toollgauge
(BMWspecial
covered
in
Electrical
Wiring
Diagrams
.



tool
no
.
00
9210)
to
align
the
angle
of
the
wiper
arm
to
the
windshield
glass
.

WIPERBLADES

CA
UTION-

Never
turn
on
the
wiper
blades
while
the
hood
is
open
.
Damage
to
the
wiper
system
and
hood
may
occur
.
Toensure
safetyduring
wiper
biade
system
procedures,
remove
the
windshieldwiper
fuse
.
See
610
Electrical
Component
Locations
.

Wiper
Blade
Cleaning
Problems

Common
cleaning
problems
with
thewipers
includestreak-

ing
or
sheeting,
waterdrops
after
wiping,
and
blade
chatter
.

Streaking
is
usually
caused
when
wiper
blades
are
coated

with
road
film
or
car
wash
wax
.
Clean
the
blades
using
soapy

water
.
If
cleaning
does
not
cure
the
problem,
the
blades
should
be
replaced
.
BMW
recommends
replacing
the
wiper

blades
twice
a
year,
before
and
after
the
cold
season
.

WIPERS
AND
WASHERS



611-1

WINDSHIELD
CLEANING
SYSTEM
......
611-9

Windshield
spray
nozzle,

removing
and
installing
.......
.
........
.611-9

Washer
fluid
reservoir,
replacing
.........
.611-9

Windshield
washer
fluid
pump,
replacing
..
.
......
.
........
.611-9

Washer
fluid
level
sensor,
replacing

(models
with
check
control)
.
.
.
.
........
611-10

Wiper
blade
chatter
may
be
caused
by
dirty
or
worn
blades,

or
by
wiper
arms
that
areout
of
alignment
.
Clean
the
blades
and
windshield
as
described
above
.
Adjust
the
wiper
arm
so

that
there
is
even
pressure
along
the
blade,
and
so
that
the

blade
at
rest
is
perpendicular
to
the
windshield
.
If
problems

persist,
theblades
and
wiper
arms
should
be
replaced
.

The
wiper
blades
can
be
renewed
in
one
of
two
ways
:
either

by
replacing
the
complete
blade
or
by
replacing
just
therubber

insert
.

Insert
replacement
is
the
mosteconomicalmethod,
al-

though
overtime
the
wiperblade
itselfwill
become
worn
.
One

ruleof
thumb
wouldbe
to
replace
just
the
inserts
every
second

time
.

Wiper
blades,
replacing

1
.
Pivot
wiper
arm
off
windshield
.

2
.
Position
wiperblade
approximately
perpendicular
to

wiper
arm
.

3
.
Remove
wiperblade
from
wiper
arm
by
depressing
re-

taining
tab
and
sliding
blade
out
of
arm
.
See
Fig
.
1
.

Drops
that
remain
behind
after
wiping
are
usually
caused
by



NOTE-

oil,
road
film,
or
diesel
exhaust
residue
onthe
glass
.
Use
an



Some
wiperblade
versions
may
havetwo
retaining

alcohol
or
ammonia
solution
or
a
non-abrasive
cleaner
(such



tabs
.

a
s
Bon-Ami



to
clean
the
windshield
.

GENERAL

3
.
Break
open
plastic
retainer
in
back
of
instrument
clus-
ter
andremove
coding
plug
.
See
Fig
.
5
.

5
.
Reset
vehicle
mileage
.

1
ILO

NOTE-

Consultan
authorized
BMW
dealer
service
department
about
resetting
vehicle
mileage
using
the
special
BMW
Service
tester
.

Vehicle
speed
sender,
replacing

0

0013029

Fig
.
5
.



Remove
coding
plug
retainer
with
a
screwdriver
(arrow)
.

4
.
Install
coding
plug
and
new
retainer
.
Reinstall
instru-
ment
cluster
.

The
vehicle
speed
sender
supplies
an
electronic
pulsed

speed
signal
to
the
speedometer
.
The
sender
is
mounted
be-

neath
the
rear
of
the
car,
on
the
differential
cover
plate
.

1
.
Locate
vehicle
speed
sender
electrical
connector
at

back
of
differential
.
Depress
retaininglevers
on
con-
nector
and
remove
.
See
Fig
.
6
.

INSTRUMENTS
620-
3

0013180
Fig
.
6
.



Vehicle
speed
sender
harnessconnector
(A)
and
sender
(B)
.

2
.
Remove
vehicle
speed
sender
retaining
screws
and
re-

move
sender
from
differential
cover
.

3
.
On
installation,
replace
O-ring
and
coat
with
oil
(90W)
.
See
Fig
.
7
.

0011755
NOTE-



'

If
the
speedometer
is
malfunctioning,
check
the
vehicle



Fig
.
7,



O-ring
correctly
installed
on
vehicle
speed
sender,
speed
sensor
hamess
connectoron
the
rear
differen-
tial
.
Water
damage,
frayed
wires
and
corrosion
of
the
connectorcontactsareoftenthecause
ofspeedometer



4
.
Insta¡¡
sender
into
differential
and
tighten
mounting
malfunction
.



bolts
evenly
in
stages
until
the
sender
is
firmly
seated
.

Tightening
Torque

"
Vehicle
speed
sender

to
differential
cover
...
.
.....
6
.6-8
.4
Nm
(53-74
in-lb)

INSTRUMENT
CLUSTER