020-
1
0
MAINTENANCE
PROGRAM
1.
Run
engine
for
afewminutes
to
warm
engine
oil
.
Shut
5
.
When
oil
flow
has
diminished
to
an
occasional
drip,
re-
engine
off
.
install
drain
plugwith
a
new
metal
sealing
washerand
torque
plug
.
2
.
With
car
on
level
ground,
place
drain
pan
under
oil
drain
plug
.
See
Fig
.
5
.
Tightening
Torques
"
Engine
oil
drain
plug
M12
bolt
(17mm
wrench)
.
...
.
..
.
25
Nm
(18
ft-Ib)
-
M22
bolt
(19mm
.
wrench)
...
.
...
.
60
Nm
(44
ft-Ib)
Fig
.
5
.
Engine
oil
drain
plug(arrow)
in
oil
pan
.
3
.
Remove
filter
housingcover
.
Remove
filter
cartridge
and
discard
any
O-rings
.
See
Fig
.
6
.
CAUTION-
Pulí
the
loose
plug
away
from
the
hole
quickly
to
avoidbeing
bumed
by
hot
oil
.
It
wíll
runout
quickly
when
the
plug
ís
removed
.
If
possible,
use
gloves
to
protect
your
hands
.
ENGINE
COMPARTMENT
MAINTENANCE
0012460
Fig
.
6
.
Engine
oil
filter
cartridge
.
Note
O-ring
locations
when
removing
cover
and
filter
.
4
.
Using
a
socket
or
box
wrench,
loosen
drain
plug
at
oil
drain
pan
.
By
hand,
remove
plug
and
letoil
drain
into
pan
.
6
.
Lubricate
and
install
new
O-rings
.
Install
a
new
filter
cartridge
and
housingcover
.
Tighten
cover
.
See
Fig
.
7
.
7
«
a~
.~~
fT~
iII~IIIi~
.
Fig
.
7
.
Oil
flter
housing
on
6-cylínder
engine
.
4-cylinder
engine
is
similar
.
Tightening
Torque
"
Engine
oil
filter
cover
to
oil
filter
housing
...................
25
Nm
(18
ft-Ib)
7
.
Refill
crankcase
with
oil
.'Approximate
oil
capacity
is
list-
ed
in
Tablee
.
Use
dipstick
to
check
correct
oil
level
.
8
.
Start
engine
and
check
that
oil
pressure
warning
light
immediately
goes
out
.
9
.
Allow
engine
to
run
for
a
few
minutes
to
círculate
new
oil,
then
check
for
leaks
at
drain
plug
and
oil
filter
.
Stop
engine
and
reclieck
oil
level
.
ENGINE
COMPAR
ENT
MAINTENANCE
The
information
underthis
heading
describes
routine
mainte-
nance-other
than
oil
change-done
in
the
engine
compart-
ment
.
It
is
not
necessary
for
the
car
to
be
raised
and
supported
off
the
ground
.
Information
on
oil
change
is
given
earlier
under
Engine
Oil
Change
.
020-
1
8
MAINTENANCE
PROGRAM
Fig
.
25
.
Inspect
brake
pads
with
the
caliper
removed
.
Minimum
brake
pad
thickness
shown
by
dimension
(A)
.
NOTE-
The
parking
brake
may
lose
some
of
its
effectiveness
if
it
is
not
used
frequently
.
This
is
due
to
corrosion
build-
up
on
the
parking
brake
drum
.
To
remove
corrosion,
ap-
plythe
parking
brake
just
until
it
begins
togrip,
then
pulí
the
lever
up
one
more
stop
(click)
.
Drive
thecar
approx-
imately
400
meters
(1,300
ft
.)
and
release
the
brake
.
To
recheck
the
adjustment
of
the
parking
brake
see340
Brakes
.
UNDER-CAR
MAINTENANCE
0011920
Manual
transmission
fluid,
checking
and
filling
The
manual
transmission
fluid
leve¡
should
be
checked
at
specified
intervals
.
Check
and
fill
the
transmission
with
the
car
ona
leve¡
surface
.
Transmission
(luid
leve¡
checking
and
re-
placement
procedures
are
covered
in
230
Manual
Transmis-
sion
.
Automatic
Transmission
Service
The
automatic
transmission
is
not
equipped
with
a
dipstíck
.
Therefore,
checking
the
ATF
level
is
an
ínvolved
procedure,
which
includes
measuring
and
maintaining
a
specified
ATF
temperature
during
the
checking
procedure
.
For
more
complete
ATF
service,
including
checking
ATF
lev-
e¡
and
ATF
filter
replacement
procedures,
see
240
Automatic
Transmission
.
Front
suspension
and
steering
linkages,
inspecting
Inspection
of
the
front
suspension'and
steering
includes
a
check
of
all
moving
parts
for
wear
and
excessive
play
.
Also
in-
spect
the
rubber
seals
and
boots
for
cracks
or
tears
that
could
allow
the
entry
of
dirt,
water,
and
other
contaminants
.
See
310
Front
Suspension
.
Exhaust
system,
inspecting
Rear
suspension,
inspecting
Exhaust
system
life
varies
widely
according
to
driving
habits
Final
drive
and
rear
drive
axle
service
consists
of
checking
and
environmental
conditions
.
If
short-distance
driving
pre-
and
changing
the
gear
oil,
inspecting
for
leaks,
and
checking
dominates,
the
moisture
and
condensation
in
the
system
will
the
rear
drive
axle
rubber
boots
for
damage
.
not
fully
dryout
.
This
will
lead
to
early
corrosion
damage
and
more
frequent
replacement
.
The
areas
where
leaks
are
most
likely
to
occur
are
around
the
driveshaft
and
drive
axle
mounting
flanges
.
For
more
infor
Scheduled
maintenance
of
the
exhaust
system
is
limitedlo
mation
on
ídentifying
oil
leaks
and
their
causes,
see330
Rear
inspection
.
Check
for
restrictions
due
to
dents
or
kinks
.
Check
Suspension
.
for
weakness
or
perforation
due
to
rust
.
Check
lo
see
that
all
the
hangers
are
in
place
and
properly
supporting
the
system
and
that
the
system
does
not
strike
the
body
.
Alignment
of
the
sys-
Final
drive
oil
leve¡,
checking
temand
the
location
of
the
hangers
aredescribed
in
180
Ex-
haust
System
.
Check
the
lubricant
leve¡
with
thecar
level
.
Remove
the
oil
filler
plug
.
The
leve¡
is
correct
when
the
fluidjust
reaches
the
edge
of
the
filler
hole
.
Install
and
tighten
the
oil
filler
plug
when
Manual
Transmission
Service
the
oil
level
is
correct
.
See
Fig
.
26
.
Manual
transmissionservice
consists
of
inspectingfor
leaks
The
final
drive
should
be
filled
with
a
special
BMW
lubricant
and
checking
and
changing
the
fluid
.
available
through
an
authorized
BMW
dealer
.
In
addition,
the
lubricant
type
varies
depending
onwhether
or
nota
limited-slip
Evidence
of
transmissionleaks
is
fkely
to
beseenaround
the
differential
is
fitted
.
driveshaft
mounting
flange
and
at
the
bottom
of
the
bellhousing
.
For
more
information
on
identifying
oil
leaks
and
their
causes,
see230ManualTransmissionand210
Clutch
.
Tightening
Torque
"
Finaldrive
filler
plug
to
final
drive
housing
..................
70
Nm
(52
ft-Ib)
ignition
Table
b
.
Engine
Management
Systems
engine
has
high
mileage
.
Engine
1
System
4-cylinder
engines
M42
(1992-1995)
Bosch
DME
Ml
.7
M44
(1996-1998)
Bosch
DME
M5
.2
(OBD
II)
6-cylinder
engines
M50
(1992)
Bosch
DME
M3
.1
M50
VANOS
(1993-1995)
Bosch
DME
M3
.3
.1
M52
(1996-1998)
Siemens
MS41
.1
(OBD
II)
S50US
(1995)
Bosch
DME
M3
.3
.1
S52US
(1996-1998)
Siemens
MS41
.1
(OBD
II)
Both
the
4-cylinder
and
6-cylinder
engines
use
a
distributor-
less
ignition
system
with
individual
ignition
coils
for
each
cylin-
der
.
FuelDelivery
Pressurized
fuel
from
the
in-tank
fuel
pump
is
injected
via
solenoid-type
fuel
injectors
.
The
ECM
controls
the
opening
and
closing
of
the
injectors
by
switchingthe
ground
side
of
each
injector
circuit
.
The
exact
amount
of
fuel
injected
is
de-
termined
by
the
amount
of
timethe
injectors
are
open
.
Cooling
System
Whenever
the
engine
is
running,
acoolant
pump
circulates
coolant
through
the
engine
and,
if
either
heater
control
valves
are
open,
through
the
heater
core
in
the
passenger
compart-
ment
.
The
coolant
absorbs
excess
heat
and
carries
it
to
the
ra-
diator
where
it
is
transferred
into
the
passing
airstream
.
A
thermostat
controls
the
flow
of
coolant
through
the
radiator
based
on
engine
temperature
.
Lubrication
System
The
lubrication
system
is
pressurized
whenever
theengine
is
running
.
The
oil
pump
draws
oil
through
a
pickup
in
the
bot-
tom
of
the
oil
pan,thenforces
it
through
a
replaceable
oil
filter
and
finto
the
engine
oíi
passages
.
On
4-cylinder
engines,
the
oil
pump
is
mounted
to
the
front
engine
cover
.
On
6-cylinder
engines,thechain-driven
oil
pump
is
bolted
to
the
bottom
of
the
cylinder
block
.
A
pressure
relief
valve
limits
the
maximum
system
pres-
sure
.
A
bypass
valve
prevents
the
oil
filter
from
bursting
and
insures
engine
lubrication
should
the
filter
become
plugged
.
See
119
Lubrication
System
for
additional
information
.
ENGINE-GENERAL
100-
5
Various
versions
of
DME
systems
are
usedon
thecars
cov-
MECHANICAL
TROUBLESHOOTING
ered
by
this
manual
.
See
Table
b
.
Each
system
is
highly
adaptive
to
compensate
for
things
suchasengine
wear
and
When
troubleshooting
an
engine
that
fails
to
start
or
runs
vacuum
leaks
.
poorly,
first
check
its
mechanical
condition-particularly
if
the
Warnings
and
Cautions
For
personal
safety,
as
well
asthe
protection
of
sensitive
electronic
components,
the
following
warnings
and
cautions
must
be
adhered
to
during
all
troubleshooting,
maintenance,
and
repairwork
.
WARNING
-
"
The
ignition
system
produces
high
voltages
that
can
be
fatal
.
Avoid
contact
with
exposed
termi-
nals
anduse
extreme
caution
when
working
on
a
car
with
the
ignition
switched
on
or
the
engine
running
.
"
Do
not
touch
or
disconnect
any
high
voltage
ca-
bles
from
the
coil,
distributor,
orspark
plugs
while
the
engine
is
running
or
being
cranked
by
the
starter
"
Connect
and
disconnect
the
engine
manage-
ment
system
wiring
and
test
equipment
leads
only
when
the
ignition
is
switched
off
.
"
Gasoline
is
highly
flammable
and
its
vapors
are
explosive
.
Do
not
smoke
or
work
on
a
car
near
heaters
or
other
fire
hazards
when
diagnosing
and
repairing
fuel
system
problems
.
Have
a
fire
extínguisher
available
in
case
of
an
emergency
.
"
Disconnecting
the
battery
may
erase
fault
code(s)
stored
in
control
module
memory
.
Using
special
BMW
diagnosnnc
equipment,
check
for
fault
codes
prior
to
disconnecting
the
battery
cables
.
If
the
Check
Engine
lightis
illuminated,
see
On-
Board
Diagnostics
(OBD)
forfault
code
infor-
mation
.
If
any
other
system
faults
havebeen
de-tected
(indicated
byan
illuminated
warning
light),
see
an
authorized
BMW
dealer
.
CAUTION-
"
Prior
to
disconnecting
the
battery,
read
the
bat-
tery
disconnection
cautions
gíven
at
the
front
of
this
manual
on
page
viii
.
"
Do
notconnect
any
test
equipment
that
delivers
a
12-volt
power
supply
to
terminal15
(+)
of
the
ignition
coil
.
The
current
flow
may
damage
the
ECM
.
In
general,
connect
test
equipment
only
as
specified
by
BMW,
this
manual,
or
the
equip-
ment
maker
.
"
Do
not
disconnect
the
battery
with
the
engine
running
.
Do
notrunthe
engine
with
any
of
the
sparkplug
wires
disconnected
.
MECHANICAL
TROUBLESHOOTING
100-8
ENGINE-GENERAL
Symptom
1
Probable
cause
and
correctiveaction
1
.
Engine
will
not
start
or
run
.
Starter
cranks
a
.
No
fuel
reaching
engine
.
Check
forfuelin
tank
.
engine
at
normal
speed
.
Fuel
pump
notoperating
.
Repair
Group
160
b
.
No
spark
.
Check
ignition
system
.
Repair
Group
120
c
.
Incorrect
valve
timing
.
Check
timing
chain
.
Repair
Group
117
2
.
Check
Engine
warning
light
illuminated
.
a
.
DME
engine
management
system
self-diagnostic
fault
detected
.
Sea
an
authorized
BMW
dealer
or
other
qualified
shop
for
OBD
II
fault
code
diagnosis
.
See
also
On-
board
Diagnostics(OBD),
given
later
inthis
repair
group
.
3
.
White
exhaust
smoke
(steam)
.
a
.
Failed
cylinder
head
gasket
(probably
accompanied
bylowcompression
readings)
.
Replace
gasket
and
resurface
cylinder
head
if
necessary
.
Repair
Group
113
4
.
Blue-gray
exhaust
smoke
and
oily
spark
a
.
Contaminated
or
gasoline-diluted
engine
oil
.
Change
engine
oil
and
replace
oil
filter
.
plugs
.
Indicates
oii
burning
in
combustion
.
Repair
Group
020
b
.
Faulty
valve
guide
seals
or
valve
guides
.
Replace
valve
guide
oil
seals
or
overhaul
cylinder
head
.
Repair
Group
116
5
.
Pinging
or
rattling
when
under
load,
a
.
Ignition
timing
too
advanced
.
Ignition
knocksensors
faulty
(CheckEngine
light
traveling
uphill,
or
accelerating,
especially
illuminated)
.
Repair
Group
120fromlow
speeds
.
Indicates
pre-ignition
or
b
.
Fuel
octane
leve¡
toolow
.
detonation
.
c
.
Engine
running
too
hot
or
overheating
.
Check
cooling
system
.
Repair
Group
170
6
.
Light
metallic
tapping
that
varies
directly
with
engine
speed
.
Oil
pressure
warning
light
not
illuminated
.
7
.
Light
metallic
knock
that
varies
directly
with
enginespeed
.
Oil
pressure
warning
light
blinking
or
fully
illuminated
;
may
be
most
noticeable
during
hard
stops
or
cornering
.
8
.
Screeching
or
squealing
under
load
that
a
.
Loose,worn,
or
damaged
drive
belt
.
Inspect
belt(s)
.
Repair
Group
020
goesaway
when
coasting
.
9
.
Growling
or
rumbling
that
varieswith
engine
a
.
Remove
drive
belt(s)toidentifyfaulty
component
.
Check
for
play,
bearing
roughness,
rpm
.
Indicates
abad
bearing
or
bushing
in
and
loose
mountings
.
Refer
to
appropriate
repair
group
for
repair
procedures
.
an
engine-driven
accessory
.
DRIVEABILITY
TROUBLESHOOTING
On-Board
Diagnostics
(OBD)
On-Board
Diagnostics
is
incorporated
into
al¡
engine
man-
Two
generations
of
OBD
are
usedon
thecars
covered
by
agement
systems
used
on
the
cars
covered
by
this
manual
.
this
manual
:
Therefore,
checking
for
fault
codes
should
be
the
first
step
in
troubleshootinga
driveability
problem
.
For
additional
informa-
On-Board
Diagnostics
tion
on
engine
management
and
repair
see130
Fuel
Injec-
tion
.
"
1992-1995models
....
.
..
....
.
..
.......
OBD
I
"
1996-1998models
.
....
..
.
.
.
..
.
........
OBD
II
DRIVEABILITY
TROUBLESHOOTING
Tablec
.
Engine
Mechanical
Troubleshooting
b
.
Warped
or
cracked
cylinder
head
.
Resurface
or
replace
cylinder
head
.
Repair
Group
113
c
.
Cracked
cylinder
block
.
Replace
engine
or
short
block
.
c
.
Worn
piston
rings
.
Overhaul
or
replace
engine
.
d
.
Failed
cylinder
head
gasket
.
Replace
gasket
.
Repair
Group
113
d
.
Air/fuel
mixture
too
lean
(Check
Engine
light
illuminated)
.
Repair
Group
130
a
.
Valveclearances
excessive
.
Check
hydraulic
valve
adjusters
.
Repair
Group
116
b
.
Low
oil
pressure
orpossibly
defective
warning
light
circuit
.
Check
oil
pressure
andwarning
light
circuit
.
Repair
Group
119
c
.
Dirty
oil
.
Change
oil
.
Repair
Group
020
.
a
.
Low
oil
leve¡
.
Check
and
correct
oil
leve¡
.
b
.
Low
oil
pressure/worn
or
faulty
oil
pump
.
Oil
pump
pickup
restricted/clogged
.
Check
oil
pressure
.
Repair
Group
119
The
OBD
system
detects
emissions-related
engine
manage-
ment
malfunctions
and
tucos
on
the
Check
Engíne
lightin
the
in-
strument
cluster
.
TheCheck
Engine
light
will
stay
on
until
the
code(s)are
called
up
and
the
memory
is
erased
.
When
faulty
are
detected,
the
OBD
system
stores
a
Diagnostic
Trouble
Code
(DTC)
in
the
system
ECM
.
In
addition,
the
Check
Engine
warn-
ing
light
will
come
on
if
an
emissions-related
fault
is
detected
.
100-
1
2
ENGINE-GENERAL
NOTE-
The
oxygen
sensor
signal
is
ignored
until
the
engine
reachesa
specified
minimum
temperature
.
Therefore,
The
primary
input
usedby
the
fuel
injection
system
to
deter-
when
troubleshooting
cold
engine
driveability
prob-
mine
how
much
fuel
should
be
delivered
is
the
signal
from
the
lems,
the
oxygensensor
canbe
ruled
out
asa
possible
mass
air
flow
sensor
in
the
intake
air
ductwork
.
cause
.
As
the
oxygen
sensor
ages,
its
ability
to
react
quickly
to
changing
conditions
deteriorates,
and
it
may
eventually
cease
to
produce
any
signal
at
all
.
To
check
the
operation
of
the
oxy-
gen
sensor,
see
130
Fuel
Injection
:
NOTE-
On
1996
and
latercars,
OBD
11
enhanced
emission
standards
require
the
engine
control
module
(ECM)
to
monitor
the
oxygen
content
in
the
exhaust
both
before
and
after
the
catalytic
converter
.
Thisallows
for
tighter
control
of
the
tail
pipe
emissions
and
also
allowsthe
ECM
to
diagnose
converter
problems
.
If
the
DME
de-
tects
that
catalytic
converter
or
oxygensensor
efficien-
cyhas
degraded
pasta
certain
pre-programmed
limit,
it
will
turn
on
the
Check
Engine
light,
and
store
a
diag-
nostic
trouble
code
(DTC)
in
the
ECM
.
DRIVEABILITY
TROUBLESHOOTING
Catalytic
B9506
Air
Flow
Measurement
and
Vacuum
Leaks
Because
proper
fuel
metering
depends
on
accurate
mea-
surement
of
the
incoming
air,
any
unmeasured
air
that
enters
the
engine
downstream
of
the
mass
air
flow
sensor
will
cause
a
lean
air-fuel
mixture
and
possibly
affectdriveability
.
NOTE-
Fig
.
10
.
Regulating
oxygen
sensor
measures
oxygen
content
of
ex-
gattery
Voltage
hausY
gas
as
indicator
of
.¡_fi
.1
ratio
and
"-k,
.
E-
effi-
ciency
.
Monitoríng
oxygen
sensor
(not
shown)
monitors
If
a
large
air
leak
is
causing
driveability
problems,
the
Check
Engine
light
will
usually
be
illuminated
and
a
fault
will
be
stored
in
the
fault
code
memory
.
See
On
Board
Diagnostics
(OBD)
.
There
are
many
places
for
unmeasured
air
to
enter
theen-
gine
.
First,
inspect
all
hoses,
fittings,
ducts,
seals,
and
gaskets
in
the
intake
air
tract
for
cracks
or
looseness
.
It
may
be
neces-
sary
to
remove
parts
that
cannot
be
fully
checked
in
their
in-
stalled
positions
.
Also
make
sure
all
of
the
intake
manifold
and
throttle
body
mounting
nuts
are
tight
.
In
addition
to
air
leaks,
air
restrictions
can
also
cause
drive-
ability
problems
.
Remove
the
air
filter
and
hold
it
up
to
a
strong
light
source
.
If
the
filter
does
not
pass
light,
it
is
restricted
and
should
be
replaced
.
Also,
remove
the
intake
air
ductwork
and
check
for
oily
deposits
at
the
throttle
plate
.
Buildup
in
this
area
can
cause
an
erratic
idle
.
Clean
away
any
deposits
using
a
cloth
wetted
withcarburetor
cleaner
and
reinstall
the
ductwork
.
CAUTION-
Do
not
spray
carburetor
cleaner
directly
in
the
throt-
tle
anea
.
Spraying
cleaner
may
force
it
into
the
throt-
tle
position
switch
or
sensor
and
cause
damage
.
catalytic
converter
operation
.
All
of
the
electrical
components
in
the
fuelinjection
and
igni-
tion
systems
require
a
minimum
voltage
to
operate
properly
.
When
troubleshooting
engine
driveability
problems,
one
of
Replacement
of
oxygensensors
at
the
specified
intenrals
en-
the
first
checks
should
be
to
make
sure
the
battery
is
fully
sures
that
the
engine
and
emission
control
system
wili
continue
charged
and
capable
of
delivering
allits
power
to
the
electricalto
operate
as
designed
.
As
the
oxygen
sensor
ages,
its
ability
to
system
.
react
quickly
to
changing
conditions
deteriorates,
and
it
may
eventually
cease
to
produceany
signal
at
all
.
To
make
a
quick
check
of
battery
charge,
measure
the
volt-
age
across
the
battery
terminals
with
all
cables
attached
and
As
the
oxygen
sensor
ages,
its
ability
to
react
quickly
to
the
ignition
off
.
A
fully
charged
battery
will
measure
12
.6
volts
changing
conditions
deteriorates,
and
it
may
eventually
cease
or
slightly
more,
compared
to
12
.15
volts
for
a
battery
with
a
to
produce
any
signal
at
all
.
To
check
theoperation
of
the
oxy-
25%
charge
.
gen
sensor,
see130
Fuel
Injection
.
Even
a
fully
charged
battery
cannot
deliver
power
unless
it
is
properly
connected
to
the
electrical
system
.
Check
the
bat-
tery
terminals
for
corrosion
and
loosecableconnections
.
If
the
battery
does
not
maintain
the
proper
voltage,
the
charging
system
may
be
atfault
.
See
121
Battery,
Starter,
Alternator
.
100-
1
4
ENGINE-GENERAL
0013131
Fig
.
13
.
Main
chassis
ground
(arrow)
inleft
front
of
engine
compart-
ment
.
Fuel
Supply
For
the
engine
tostart
and
run
properly,
the
injection
sys-
tem
must
deliver
fuel
in
precise
proportion
to
the
amount
of
air
entering
the
engine
.
Todo
this,
the
injection
system
requires
an
unrestricted
supply
of
fuel
from
the
fuel
pump
.
If
the
fuel
pump
is
not
working,
the
engine
will
notrun
.
If
the
fuel
filter
or
a
fuel
line
is
restricted,
the
engine
may
run
poorly
.
If
the
restriction
is
severe
enough
the
engine
will
not
start
.
lf
fuel
delivery
problemsare
suspected,
perform
the
tests
de-
scribed
in
160
Fuel
Tank
and
Fuel
Pump
.
The
fuel
pressure
created
by
the
fuel
pump
is
controlled
by
a
pressure
regulator
thatreturns
excess
fuelto
the
tank
.
Any
change
in
fuel
pressure
will
cause
a
change
in
the
base
air-fuel
mixture
delivered
to
the
engine
.
If
the
fuel
pressure
is
too
low,
the
base
air-fuel
mixture
will
be
lean
.
lf
the
fuel
pressure
is
too
high,
the
base
mixture
will
be
rich
.
Fuel
pressure
tests
aredescribed
in
160
Fuel
Tank
and
Fuel
Pump
and130
Fuel
Injection
.
NOTE-
Fuel
pressure
tests
require
a
pressure
gauge
.
If
thistoolís
not
avaílable,
the
tests
can
be
performed
byan
authorized
BMW
dealer
or
other
qualified
shop
.
DRIVEABILITY
TROUBLESHOOTING
Properly
operating
fuel
injectors
play
amajor
role
in
fuel
de-
livery
.
The
DMEECM
switches
the
injectors
on
and
off
at
the
negative
(-)
or
ground
side
of
the
connectors
.
Posítíve
(+)
bat-
tery
voltage
is
always
present
at
the
connectors
when
theen-
gine
is
running
.
An
injector
that
fails
or
loses
power
will
not
open,
creating
a
lean
air-fuel
mixture
and
causing
the
engine
to
run
poorly
when
coldor
stumble
on
acceleration
.
An
injector
that
shorts
to
ground
will
remain
open
constantly
when
the
en-
gine
is
running,
creating
a
richair-fuel
mixture
that
can
dilute
engine
oil,
foul
the
spark
plugs,
cause
a
rough
idle,
and
damage
the
catalytic
converter
.
Table
e
lists
additional
symptoms
of
common
engine
drive-
ability
problems,
their
probable
causes,
and
the
suggested
corrective
actions
.
The
entries
in
boldtype
in
the
corrective
action
column
indicate
the
repair
groups
where
applicable
test
and
repair
procedures
can
befound
.
NOTE-
Most
of
the
symptoms
fisted
in
Table
e
will
also
cause
the
Check
Engine
light
to
come
on
.
If
the
light
is
on,
check
for
any
stored
faults
as
the
first
step
ín
trouble-
shooting
driveability
complaints
.
14
.
Unbolt
power
steering
fluid
reservoir
from
íts
mounting
bracket
.
Use
stiff
wire
to
hang
reservoir
to
one
side
.
Do
not
disconnect
fluid
lines
.
15
.
Remove
power
steering
pump
drive
belt
and
remove
pump
from
its
mounting
bracket
.
Use
stiff
wire
to
hang
pump
from
body
.
16
.
On
cars
with
automatic
transmission
remove
front
and
rear
brackets
holding
automatic
transmission
cooler
linesto
engine
.
17
.
Remove
A/C
compressor
from
its
mounting
bracket
without
disconnecting
any
refrigerantlines
.
See
Fig
.
5
.
ENGINE
REMOVAL
AND
INSTALLATION
110-
3
21
.
Remove
front
exhaust
pipefrom
exhaust
manifold
.
See
Fig
.
6
.
22
.
Install
an
engine
lifting
device
and
raise
engine
until
its
weight
is
supported
.
Remove
nuts
and
ground
strap
from
left
and
right
engine
mounts
.
0011967
Fig
.
6
.
Front
exhaustpipe
to
exhaust
mounting
nuts
(arrows),
as
viewed
from
below
on
4-cylinder
engine
.
23
.
Carefully
raíse
engine
out
of
car,
checking
for
any
wir-
ing
harnesses,
fuel
lines,
or
mechanical
parts
that
might
become
snagged
as
engine
is
removed
.
24
.
Installation
is
reverse
of
removal,
noting
the
following
:
"
Replace
all
gaskets,
O-rings
and
seals
.
"
Change
engine
oil
and
filter
and
check
al¡
other
fluid
levels
.
See020
Maintenance
Program
.
"
Refill
and
bleed
cooling
system
.
See
170
Radiator
and
Cooling
System
.
"
Insta¡¡
the
front
exhaust
pipes
using
new
gaskets
and
self-locking
nuts
.
Use
copper
pasteon
threads
.
See
180
Exhaust
System
.
Tightening
Torques
"
Coolant
drain
plug
to
cylinder
block
.
25
Nm
(18
ft-Ib)
Fig
.
5
.
A/
C
compressor
mounting
bolts
(arrows)
.
"
Engine
mount
to
subframe
M8
......:...
..
..
..
......,:..
22
Nm
(17
ft
-
1b)
,
18
.
Move
A/C
compressor
out
of
way
without
distorting
or
M10
.
...
.
..
...
.
.
...........
45
Nm
(33
ft'-Ib)
damaging
any
lines
.
Support
compressor
by
hanging
it
"
Intake
manifold
to
cylinder
head
from
chassis
using
stiff
wire
.
M7
.....
.
..
...
..
..
...........
15
Nm
(11
ft-Ib)
M8
...
.
.
.
..
..
...
..
...........
22
Nm
(16
ft-Ib)
19
.
Disconnect
wiring
from
starter
and
alternator
.
Move
`
"
Radiator
cooling
fan
to
coolant
pump40
Nm
(30
ft-Ib)
wiring
harness
out
of
way
.
See
121
Battery,
Starter,
"
Radiator
drain
screw
to
radiator
...
2
.5
Nm
(22
in-lb)
Alternator
.
"
Wiring
to
alternator
(M8
nut)
........
12
Nm
(9
ft-1b)
"
Wiring
to
starter
20
.
Remove
oil
dipstick
guide
tube
.
Note
O-ring
at
base
of
M6
nut
..
.
..
..
...
..
...........
.
:5
Nm
(44
in-lb)
tube
when
removing
.
M8
nut
..
.
..
..
...
..
............
12
Nm
(9
ft-Ib)
ENGINE
REMOVAL
AND
INSTALLATION
22
.
Move
A/C
compressor
out
of
the
way
without
distorting
26
.
Carefully
raise
engine
out
ofcar,
checking
for
any
wir-
or
damaging
any
lines
.
Support
compressor
by
hanging
ing,fuel
lines,
or
mechanical
parts
that
might
become
it
from
chassis
using
stiff
wire
.
snagged
as
engine
is
removed
.
23
.
Disconnect
wiring
from
starter
and
alternator
.
Move
27
.
Installation
is
reverse
of
removal,
noting
the
following
:
wiring
harness
out
of
the
way
.
See
121
Battery,
Start-
Replace
al¡
gaskets,
O-rings
and
seals
.
er,
Alternator
.
"
Change
engine
oil
and
filter
and
check
all
other
fluid
24
.
Remove
Fontexhaust
pipe
fromexhaust
manifold
.
See
levels
.
See
020
Maintenance
Program
.
"
Refill
and
bleed
cooling
system
.
See
170
Radiator
Fig
.
16
.
and
Cooling
System
.
"
Check
that
engine
drivebelts
properly
engage
the
pul-
ley
grooves
.
"
Install
the
Font
exhaust
pipesusing
new
gaskets
and
seif-locking
nuts
.
Use
copper
paste
on
threads
.
See
180
Exhaust
System
.
0012525
Fig
.
16
.
Front
exhaust
pipeto
exhaust
manifolds
mounting
nuts
on
6-
cylinder
engine
(arrows)
.
25
.
Install
an
engine
lifting
device
and
raise
engine
until
its
weight
is
supported
.
Remove
nuts
and
ground
strap
from
left
and
right
engine
mounts
.
ENGINE
REMOVAL
AND
INSTALLATION
110-
7
Tightening
Torques
"
Coolant
drain
plug
to
cylinder
block
.
25
Nm
(18
ft-Ib)
"
Engine
mount
to
subframe
M10
..
.
.
.
...
..............
..
.
45
Nm
(33
ft-Ib)
M8
..
..
.
..
................
...
22
Nm
(16
ft-Ib)
"
Intake
manifold
to
cylinder
head
M7
..
..
..
...
................
.
15
Nm
(11
ft-Ib)
M8
...
.
..
...
................
.
22
Nm
(16
ft-Ib)
"
Radiator
cooling
fan
to
coolant
pump40
Nm
(30
ft-Ib)
"
Radiator
drain
screw
to
radíator
...
2
.5
Nm
(22
in-lb)
"
Wiring
to
alternator
(M8
nut)
........
12
Nm
(9
ft-Ib)
"
Wiring
to
starter
M6
nut
.
..
...
..................
5
Nm
(44
in-lb)
M8
nut
.....
..
.
.
.
.
.............
12
Nm
(9
ft-Ib)
ENGINE
REMOVAL
AND
INSTALLATION