Page 10 of 42
15-9
      
Intake manifold, removing and installing
 
     
Removing  
     
-  Observe or obtain radio anti-theft code on 
vehicles with coded radio. 
     
-  Disconnect Ground strap at battery with ignition 
switched off. 
    
-  Remove engine cover -arrows-.
- Drain coolant   Page 19
-4 .
    
-  Disconnect coolant hoses -1- and -3-.
-  Unbolt coolant expansion tank -2- (-arrows-).
-  Disconnect electrical wiring to coolant level display switch -F66- on 
bottom of expansion tank. 
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11/21/2002 htt
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yp
e=re
pair&id=AUDI.B5.GE06.15.1 
         
        
        
     
        
        Page 14 of 42
15-13
      
-  Remove suction hose from flange and 
remove. 
     
Note:  
     Plug intake ports on cylinder head with clean 
cloths. 
     
Installing  
      Installation is carried out in the reverse order of 
removal; note the following:  
     
Note:  
     
All cable ties which are released or cut open 
when removing must be located in the same 
position when installing. 
     Hose connections and hoses of charge air 
system must be free of oil and grease before 
assembling. 
     Replace seals and gaskets.
     
-  Top up coolant   Page 19
-7 .
     
-  After connecting battery, enter anti-theft code for 
radio. 
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11/21/2002 htt
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play?action=Goto&t
yp
e=re
pair&id=AUDI.B5.GE06.15.1 
         
        
        
     
        
        Page 15 of 42
     
       Radio operating instructions        
-  Close windows fully using window switches.
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11/21/2002 htt
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        Page 24 of 42
15-21
      
Procedure  
     
Engine in vehicle 
     Lock carrier must be in service position   
Page 13
-1 . 
     
Note:  
     All cable ties which are released or cut open 
when removing must be located in the same 
position when installing. 
     
-  Observe or obtain radio anti-theft code on 
vehicles with coded radio. 
     
-  Disconnect Ground strap at battery with ignition 
switched off. 
     
- Drain coolant   Page 19
-4 .
     
- Remove intake line   Page 15
-9 .
     
-  Remove ribbed belt and tensioner for ribbed belt 
 Page 13
-18
 . 
    
-  Remove air filter cover -arrow-.
Pa
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11/21/2002 htt
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yp
e=re
pair&id=AUDI.B5.GE06.15.1 
         
        
        
     
        
        Page 35 of 42
15-31
      
-  Install ribbed belt and tensioner for ribbed belt 
Page 13
-20
 . 
     
- Install intake line   Page 15
-13
 .
     
- Replace coolant   Page 19
-7 .
     
-  After connecting battery, enter anti theft code for 
radio. 
     
       Radio operating instructions        
-  Close windows fully using window switches.
     
-  Actuate all power window switches again for at 
least one second in the "close" direction to 
activate the automatic open/close function. 
     
-  Set clock to correct time.
     
-  Perform throttle-valve control module 
adaption: 
     
       Repair Manual, 1.8 Liter 4
-Cyl. 5V Turbo Fuel 
Pa
ge 35 of 42 C
ylinder head, removin
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11/21/2002 htt
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yp
e=re
pair&id=AUDI.B5.GE06.15.1