15-1
 
     
Cylinder head, removing and 
installing  
     
Note:  
     
Always replace the cylinder head bolts.
     When performing repairs, replace seals, 
gaskets, self-locking nuts and bolts which have 
a specified tightening angle. 
     The hose connectors and hoses of charge air 
system must be free of oil and grease before 
assembling. 
     When installing an exchange cylinder head with 
the camshafts installed, the contact surfaces 
between bucket tappet and cam running 
surface must be oiled after installation of the 
cylinder head. 
     The plastic protectors fitted to protect the open 
valves must only be removed immediately 
before installing the cylinder head. 
     When installing a new cylinder head or cylinder 
head gasket, drain off all the old coolant and re-
fill with new coolant. 
Pa
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ylinder head, removin
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11/21/2002 htt
p://127.0.0.1:8080/audi/servlet/Dis
play?action=Goto&t
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pair&id=AUDI.B5.GE06.15.1 
         
        
        15-9
      
Intake manifold, removing and installing
 
     
Removing  
     
-  Observe or obtain radio anti-theft code on 
vehicles with coded radio. 
     
-  Disconnect Ground strap at battery with ignition 
switched off. 
    
-  Remove engine cover -arrows-.
- Drain coolant   Page 19
-4 .
    
-  Disconnect coolant hoses -1- and -3-.
-  Unbolt coolant expansion tank -2- (-arrows-).
-  Disconnect electrical wiring to coolant level display switch -F66- on 
bottom of expansion tank. 
Pa
ge 10 of 42 C
ylinder head, removin
g and installin
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11/21/2002 htt
p://127.0.0.1:8080/audi/servlet/Dis
play?action=Goto&t
yp
e=re
pair&id=AUDI.B5.GE06.15.1