Page 7 of 81
24-6
Repair Manual, 1.8 Liter 4
-Cyl. 5V Turbo Engine
Mechanical, Engine Code(s): AEB, ATW, Repair Group 26; Secondary Air Injection (AIR) system, checking
3 -
Oxygen Sensor (O2S) behind Three Way
Catalytic Converter (TWC) -G130-, 55 Nm Check Oxygen Sensor (O2S) and oxygen
sensor control behind Three Way Catalytic
Converter (TWC) Page 24
-87
Check oxygen sensor heater for Oxygen
Sensor (O2S) behind Three Way Catalytic
Converter (TWC) Page 24
-99
Removing and installing Page 24
-105
4 -
Combination valve for secondary air
injection (AIR)
Checking, removing and installing:
5 -
Engine Coolant Temperature (ECT) sensor
-G62-
Checking Page 28
-30
Pa
ge 7 of 81 Motronic fuel in
jection s
ystem, servicin
g
11/21/2002 htt
p://127.0.0.1:8080/audi/servlet/Dis
play?action=Goto&t
yp
e=re
pair&id=AUDI.B5.FU06.24.1
Page 8 of 81
24-7
Repair Manual, 1.8 Liter 4
-Cyl. 5V Turbo Engine
Mechanical, Engine Code(s): AEB, ATW, Repair Group 26; Secondary Air Injection (AIR) system, checking
6 -
Fuel pressure regulator Checking Page 24
-33
7 -
Engine Speed (RPM) sensor -G28-
Checking Page 28
-26
8 -
Secondary Air Injection (AIR) solenoid
valve-N112-
Installation position Page 24
-14
, Fig.
4
Checking:Green harness connector
9 -
Bracket for harness connectors Component location Page 24
-13
, Fig.
1
Accessible with coolant expansion tank
unbolted and swung to the side.
Pa
ge 8 of 81 Motronic fuel in
jection s
ystem, servicin
g
11/21/2002 htt
p://127.0.0.1:8080/audi/servlet/Dis
play?action=Goto&t
yp
e=re
pair&id=AUDI.B5.FU06.24.1
Page 10 of 81
24-9
Repair Manual, 1.8 Liter 4
-Cyl. 5V Turbo Engine
Mechanical, Engine Code(s): AEB, ATW, Repair Group 26; Secondary Air Injection (AIR) system, checking
13 -
E-box, plenum chamber Installation locations Page 24
-15
, Fig.
6
Installation location for motronic Engine
Control Module (ECM) -J220- with
integrated Barometric pressure (BARO)
sensor -F96- Check voltage supply of Engine Control
Module (ECM) Page 28
-36
Procedure to follow after open circuit in
voltage supply Page 24
-22
Replacing Engine Control Module (ECM)
Page 24
-23
Installation location of Secondary Air
Injection (AIR) pump relay -J299- Check Secondary Air Injection (AIR) pump
relay -J299-:
Pa
ge 10 of 81 Motronic fuel in
jection s
ystem, servicin
g
11/21/2002 htt
p://127.0.0.1:8080/audi/servlet/Dis
play?action=Goto&t
yp
e=re
pair&id=AUDI.B5.FU06.24.1
Page 11 of 81
24-10
Repair Manual, 1.8 Liter 4
-Cyl. 5V Turbo Engine
Mechanical, Engine Code(s): AEB, ATW, Repair Group 21, Charge air system with turbocharger, checking
Installation location of motronic Engine Control
Module (ECM) power supply relay -J271-
Check motronic Engine Control Module (ECM)
power supply relay -J271- Page 28
-13
Installation location of fuse S130 for Secondary
Air Injection (AIR) pump
14 -
Clutch vacuum vent valve switch -F36-
Component location Page 24
-14
, Fig.
3
15 -
Charge air pressure sensor -G31-
Installation position Page 24
-16
, Fig.
7
Checking:
Pa
ge 11 of 81 Motronic fuel in
jection s
ystem, servicin
g
11/21/2002 htt
p://127.0.0.1:8080/audi/servlet/Dis
play?action=Goto&t
yp
e=re
pair&id=AUDI.B5.FU06.24.1
Page 13 of 81
24-12
Repair Manual, 1.8 Liter 4
-Cyl. 5V Turbo Engine
Mechanical, Engine Code(s): AEB, ATW, Repair Group 21, Charge air system with turbocharger, checking
Repair Manual, 1.8 Liter 4
-Cyl. 5V Turbo Engine
Mechanical, Engine Code(s): AEB, ATW, Repair Group 26; Secondary Air Injection (AIR) system, checking
22 -
Fuel injectors -N30- through -N33- Checking Page 24
-38
Removing and installing Page 24
-46
23 -
Ignition coils -N-, -N128-, -N158-, -N163-
Checking Page 28
-4
24 -
Wastegate bypass regulator valve -N75-
Checking:
25 -
Mass Air Flow (MAF) sensor -G70-
Checking Page 24
-60
26 -
Secondary Air Injection (AIR) pump
motor-V101-
Checking:
Pa
ge 13 of 81 Motronic fuel in
jection s
ystem, servicin
g
11/21/2002 htt
p://127.0.0.1:8080/audi/servlet/Dis
play?action=Goto&t
yp
e=re
pair&id=AUDI.B5.FU06.24.1
Page 15 of 81
24-14
Note:
In order to assure sufficiently secure fitting, switches must not be installed
more than once.
Adjusting switch:
Repair Manual, Brake System, Repair Group 46, Brake booster, removing and installing
Fig. 3 Installation location of brake light switch -F- and brake
pedal switch -F47-, clutch vacuum vent valve switch -F36-
1 - Clip
2 - Clutch vacuum vent valve switch -F36-
3 - Brake light switch -F-, brake pedal switch -F47-
Note:
Illustration depicts intake manifold removed, from below. Fig. 4 Installation location of Secondary Air Injection (AIR)
solenoid valve-N112- and recirculating valve for
turbocharger-N249-
Installation location: Below intake manifold
1 - Recirculating valve for turbocharger -N249-
2 - Secondary Air Injection (AIR) solenoid valve -N112-
Pa
ge 15 of 81 Motronic fuel in
jection s
ystem, servicin
g
11/21/2002 htt
p://127.0.0.1:8080/audi/servlet/Dis
play?action=Goto&t
yp
e=re
pair&id=AUDI.B5.FU06.24.1
Page 19 of 81
24-18
Repair Manual, Maintenance
10 -
Wire
For EVAP canister system
11 -
10 Nm
12 -
Heat shield
13 -
Filter element Follow filter change intervals
14 -
10 Nm
15 -
Rubber grommet
Pa
ge 19 of 81 Motronic fuel in
jection s
ystem, servicin
g
11/21/2002 htt
p://127.0.0.1:8080/audi/servlet/Dis
play?action=Goto&t
yp
e=re
pair&id=AUDI.B5.FU06.24.1
Page 27 of 81
24-26
Installing
Installation is reverse of removal, noting the
following:
Note:
Important note:
After installing new Engine Control Module
(ECM), the following work steps must be
performed:
- Check DTC memory and erase it if necessary
Page 01
-16
.
- Perform adaptation of the Throttle Valve Control
Module -J338- Page 24
-121
.
- Observe notes for coding new Engine Control
Module (ECM) Page 01
-62
.
- For vehicles with cruise control (discernable at
steering column), switch this free in ECM:
Repair Manual, Electrical Equipment On
Board Diagnostic (OBD), Repair Group 01; OBD for cruise control system
- For vehicles with automatic transmission, the
kick down function must be adapted Page 24
-
Pa
ge 27 of 81 Motronic fuel in
jection s
ystem, servicin
g
11/21/2002 htt
p://127.0.0.1:8080/audi/servlet/Dis
play?action=Goto&t
yp
e=re
pair&id=AUDI.B5.FU06.24.1