Page 128 of 166
24-100
      
Checking fuel pump relay actuation 
    
Note:  
The LED light will light dimly before and after cranking the starter. 
If the LED test light does not light up while cranking the starter, check 
wiring as follows.  -  Connect VAG1527B LED voltage tester between relay socket terminals 
28 (B+) and 29. 
-  Briefly crank starter.
   LED test light must light up.
    
If resistance is NOT OK:  
 Electrical Wiring Diagrams, Troubleshooting & Component Locations 
binder.    -  Connect VAG1598/22 test box to ECM harness connector   page 01
-
67
 . (Numbers marked on ECM connector match those on test box). 
-  Connect multimeter US1119 (Fluke 83 or equivalent) to check for open 
circuit between relay socket terminal 29 and test box socket 4. 
  
Specified value: max. 1   -  Repair wiring using applicable wiring diagram.
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        Page 129 of 166
24-101
       If the wiring is OK, but the LED test light does not 
light up:  
     
-  Replace Motronic ECM -J220-   page 01
-68
 .
     
-  Carry out adaptation of throttle valve control 
module to ECM   page 24
-150
 . 
     
- Check readiness code   page 01
-70
 . If 
Diagnostic Trouble Code (DTC) memory has 
been erased, or ECM was disconnected, 
generate new readiness code   page 01
-73
 . 
      If the wiring is OK, and the signal to the fuel 
pump relay is OK:  
     
-  Replace fuel pump relay -J17-.
     
- Reinstall fuses. 
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        Page 140 of 166
24-110
      
Checking for leaks  
     
-  Conduct output DTM, actuating cylinder 1 
injector -N30-   page 01
-51
 (fuel pump must be 
running). 
     
Note:  
     This step lets the fuel pump run without the 
engine running. The closed throttle position 
switch must be closed during the test, or the 
selected fuel injector will discharge fuel when it is 
actuated 5 times. 
     
-  Visually check injector for leaks.
     
   With fuel pump running, only 1 to 2 drops can 
drip in a minute (per injector). 
      If fuel loss is greater:  
     
-  Replace leaking injector
      Installation of the injectors is in reverse order of 
removal.  
     
-  Replace O-rings on all injectors and coat O-rings 
lightly with clean engine oil. 
     
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        Page 158 of 166
24-121
      
Checking EVAP canister purge regulator 
valve voltage supply  
     
Test conditions  
     
Fuse for EVAP canister purge regulator 
valve OK 
     
-  Disconnect harness connector from EVAP 
canister purge regulator valve. 
    
If LED test light does not light:  
If wiring is OK:  -  Connect VAG1527B LED voltage tester between connector terminal 1 
(B+) and engine Ground. 
-  Operate starter motor. 
   Specified value: LED must light up
-  Check wiring for open circuit between connector terminal 1 and fuse, 
according to wiring diagram; repair if necessary. 
  
Specified value: 1.0   max.-  Check fuel pump relay   page 24
-95
 .
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        Page 159 of 166
24-122
      
Checking signal to EVAP canister purge 
regulator valve  
    
If LED test light does not blink, or stays on:  
If LED test light does not blink:  -  Connect VAG1527B LED voltage tester between connector terminals 1 
(B+) and 2. 
-  Start output Diagnostic Test Mode (DTM) for EVAP canister purge 
regulator valve -N80-   page 01
-51
 . 
   LED must blink
-  Connect VAG1598/22 test box to ECM harness connector   page 01
-
67
 . 
    
If LED test light stays on:  -  Check wiring between connector terminal 2 and Motronic ECM terminal 
15 for open circuit or short circuit to B+. 
-  Check wiring between connector terminal 2 and Motronic ECM terminal 
15 for short circuit to Ground. 
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        Page 162 of 166
24-125
      
Voltage supply, checking  
    
If LED tester does not light:  -  Disconnect harness connector for LDP -V144-.
-  Connect VAG1527B LED voltage tester between connector terminal 3 
(B+) and engine Ground. 
-  Start engine and run engine at idle.
   LED must light up.
-  Check fuse for LDP -V144-.
-  Check wiring for open circuit between terminal 3 and fuse, according to 
wiring diagram. 
  
Specified value: max. 0.5  .-  Check fuel pump relay and signal to relay   page 24
-95
 .
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