Terminal NumberSignalDescriptionMaasuring Conditlons/Tarminal Voliage
424ACCLAir conditioning (Ay'C) clutch relay
control
With A,/C comDressor ON: 0 V
With Ay'C compressor OFF: Battery voltage
A25tG1Power supply systemWith ignition switch ON (ll)r 12 V
426LG1Ground
B1Not used
82BAROS SBarometric pressure sensor signal
input
With ignition switch ON (ll) and depending on
barometric pressure: Approx. 3 V
B3ECTEngine coolant temperature sen-
sor signal input
With ignition switch ON (ll) and depending on
engine coolant tem perature: Approx. 0.1 - 4.8 V
B4TPSThrottle position sensor signal
input
With ignition switch ON (ll) 8nd throttle fully
open: 4.14 - 4.82 V
With ignition switch ON (ll) and throttle fully
closed: 0.44 - 0.56 V
B5VSSVehicle speed sensor signal inputWith ignition switch ON (ll) and front wheels
rotating; Pulsing signal
B6AFSBUpshifvdownshift comparative
signal output
With engine idling: 0 V
At uDshift or downshift: 5 V for an instant
B7AFSAUpshifvdownshift com parative
srgnal output
With engine idling: 0 V
At upshift or downshift: 5 V for an instant
B8NCSGCountershaft speed sensor signal
ground
Always: 0 V
B9NCCountershaft speed sensor signal
Input
Depending on vehicle speed: Pulsing signal
When vehicle is stopped:0 V
B10NMMainshaft speed sensor signal
input
Depending on vehicle speed: Pulsing signal
When vehicle is stoDoed: 0 V
811Not used
812STOP SWBrake switch signal inputWith ignition switch ON {ll) and b.ake pedal
depressed: Battery voltage
With ignition switch ON (lll and brake pedal
released:0 V
813Not used
814scsTiming adjustment
service check signal
With ignition switch ON (ll) and service check
connector oDen:5 V
With ignition switch ON (ll) and service check
connector connected with special tool: 0 V
815Not used
816Not used
817NMSGMainshaft speed sensor signalgroundAlways: 0 V
818Not used
819FASShift acknowledge inputWith engine idling: 5 V
At upshift or downshift: 0 V for an instant
820VBEF+5 V referenceWith ignition switch ON {lll: Approx. 5 V
82'lNot used
Not used
14-49
IJ
v
Troubleshooting Flowchart - Vehicle Speed Sensor {VSS)
Pos.ibl. C.u3o
. D|""."-"t"d .r"hl"L 3p*daanaor (VSSI connactol. Short or opan in VSS wira. F.ulty VSS
@. M.k. .ur. 11ft3, l.cl(., .nd ilt ty .l.nds .r. pl.c.d prop€rly (t€a .cction 11.. Srt th. p!.king b..ko rlcur.ly, lnd block thr r..r wh..b.. J.ck up th. t?ont ol ih. yohlcl., lnd .upport it whh rdlty rt.ndr.
WIRE SIDE OF FEMAI.C TERMINALS
. OBD ll Sc.n Tool indlcrt . Cod.Pl791.. s.lt-dl.gno.i. E indicrtorllghi blinkr four tirn.r.
Ch.d( tho Sp..dom.t r Op.r.don:Checkthat the spoedometgr opeFat€s corrsctlv.
R.t.r io ..ctlon 23 lor v.hlcl.!p.!d tlnto. IVSSI t rt.
Ch.ck thr VSS Voh.g.:1. Baise th6 car.2. Shift the transmission to Eposition.
3. Disconn€ct tho A (26P) andB (22P1 conn€ctors from theTCM.4. Turn the ignition switch ON (ll).
5. Rotate the front wheel sndcheck for th6 voltage botws€nthe 95 and A'13 or 426 termi-nals. Block th€ oth6r wheel soit does not turn.
Chack tor ahorl or opan in ihawlra batwaan tha 85 tarmin.land tha vahicla tpaad tanror{VSSI. ll wirc i! OK, ch.ck th.VSSk ot ction 23).
Chack io. loo.c TCM conn.ctors.It nacasaary. rubditut . known-good TCM .nd r.ch.ck.
TCM CONNECTORS
14-61
The following symptoms can be caused
by improper repair or assembly
Checkthese items on the
PROBABLE CAUSE DUE TO
IMPROPER REPAIR Llst
Items on the
NOTES List
Vehicle creeps in E] position.R1, R2
Vehicle does not move in l&l or Lql position.R4
Transmittion locks up in E] position.R3, R12
Excessive drag in transmission.R6K,R
Excessive Vibration, rpm related.R7
Noise with wheels moving only.R5
Msin soal pops out,R8
Various shifting problems.R9, R1O
Harsh upshifts.Rl l
Symptom-to-Gomponent Ghart
Hydraulic System (cont'd)
14-92
\.J
v.4
\/J
PROBABLE CAUSE DUE TO IMPROPER REPAIR
R1lmproper clutch clearance.
R2.lmproper gear clearance.
R3.Parking brake lever installed upside down.
R4.One-way (sprag) clutch installed upside down.
R5.Reverse selector hub installed uoside down.
R6.ATF pump binding.
R7.Torque converter not fully seated in ATF pump.
R8.Main seal improperly installed.
R9.Springs improperly installed.
R10.Valves improperly installed.
R11Ball check valves not installed.
R12.Shift tork bolt not installed.
NOTES
See flushing procedure, page 14-172 and 173.
B.Set idle rpm in gear to specilied idle speed. lf still no good, adjust motor mounts as outlined in enginesection of service manual.
c.lf the large clutch piston O-.ing is broken, inspect the piston groove for rough machining.
D.lf the clutch pack is seized or is excessively worn, inspect the other clutches lor wear, and check the
orifice control valves and throttle valves for free mov€ment.
E.lf throttle valve B is stuck. insDect the clutches for wear.
lf the 1 - 2 shift valve is stuck closed, the transmission will not upshitt. lf stuck open, the transmissionhas no lst gear.
H.lf the 2-3 orilice control valve is stuck, inspect the 2nd and 3rd clutch packs for wear.
lf the orifice control valve is stuck. inspect the 3rd and 4th clutch packs for wear.
J.lf the clutch pressure control valve is stuck closed, the transmission will not shift out oI 1st gear.
lmproper alignment or main valve body and torque converter housing may cause ATF pump seizure.
The symptoms are mostly an rpm-related ticking noise or a high-pitched squeak.
lf the ATF strainer is clogged with particles of steel or aluminum, inspect the ATF pump and differentialpinion shaft. lf both are OK and no cause for the contamination is found, replace the torque converter.
M.lf the 1st clutch feed pipe guide in the right side cover is scored by the mainshaft, inspect the ball bear-
ing lor excessive movement in the transmission housing. lf OK, replace the right side cover as it is dent-
ed. The O-ring under the guide is probably worn.
N.Replace the mainshaft if the bushing for the 4th feed pipe is loose or damaged.lf the 4th feed pipe is damaged or out of round, replace the right side cover.Replace the sub-shaft il the bushing for the 1st-hold teed pipe is loose or damaged.lf the 1st-hold teed pipe is damaged or out of round, replace it.
Replace the mainshaft iI the bushing for the lst feed pipe is loose or damaged.lf the 1st leed pipe is damaged or out of round, replace it.
A worn or damaged sprag clutch is mostly a result of shifting the transmission in El or LDll position
while the wheels rotate in reverse, such as rocking the vehicle in snow.
P.Inspect the trame for collision damage.
Inspect lor damage and wear:1. Reverse selector gear teeth chamfers.2. Engagement teeth chamfers of countershaft 4th and reverse gear.
3. Shift fork for scuff marks in center.4. Differential pinion shaft tor wear under pinion gears.
5. Bottom of 3rd clutch for swirl marks.Replace items 1 . 2, 3 and 4 iI worn or damaged. lf transmission makes clicking, grinding or whirringnoise, also replace mainshaft 4th gear, reverse idler gear, and countershatt 4th gear in addition to '1,
2,3or4.It differential pinion shalt is worn, overhaul differential assembly, and replace ATF strainer, and thoroughly
clean transmission, tlush torque conveder, cooler and lines.lf bottom ot 3rd clutch is swirled and transmission makes gear noise, replace the countershaft and final
onven qear.
R.Be very careful not to damage the torque converter housing when replacing the main ball bearing. You
may also damage the ATF pump when you torque down the main valve body. This will result in ATFpump seizure if not detected. Use proper tools.
S.Install the main seal llush with the torque converter housing. lf you push it into the torque converterhousing until it bottoms out. it will block the fluid return passage and result in damage.
T.Harsh downshifts when coasting to a stop with zero throttle may be caused by a bent-in throttle valve
retainer/cam stopper. Throttle cable adjustment may clear this problem.
Throttle cable adjustment is essential tor proper operation ol the transmission. Not only does it affectthe shift points if misadjusted, but also the shift quality and lock up clutch operation.A cable adjusted too long will result in throttle pressure being too low for the amount of engine torqueinput into the transmission and may cause clutch slippage. A cable adjusted too short will result in toohiqh throttle pressure which may cause harsh shifts, erratic shifts and torque converter hunting.
Road Test
NOTE: Warm up the engine to operating temperature (the radiator fan comes on).
1. Apply parking brake and block the wheels. Start the engine, then shift to @ position while depressing the brake pedal-
Depress the accelerator pedal, and release it suddenly. The engine should not stall.
2. Repeat same test in E position.
3. Test drive the vehicle on a flat road in the @ position. Check that the shift points occur at approximate speeds shown.
Also check for abnormal noise and clutch slippage.
NOTE: Throttle position sensor voltage represents the throttle opening.
-1. Remove the TCM (see page 14-52).-2. Set the digital multimeter to check voltage between 84 (+) terminal and A13 or A26 (-) terminal for the throttle posi-
tion sensor.
84 Terminal
DIGITAL MULTIMETER(Commercially availablelKS - AHM -32 - 003oa oquivalent
, 14-94
TCM CONNECTORS
WIRE SIDE OF FEMALE TERMINALS
i
J
Stall Speed
V
€nt transmission damage, do not tost stall speod for mol€ than
shitt tho lever while raising the engina speed,
10 soconds at a time.
L
CAUTION:
a To prev€nt transmission damage, do not tost stall speod for mol€ than 10 soconds at a time.
a Do not shitt tho lever while raising the engina speed,
a Be suro to remove tho plossule gaugo bolore testing st8ll spe€d.
1. Engage the parking brake. and block all lour wheels.
2. Connect the tachometer, and start the engine,
3. Make sure the A/C switch is OFF.
4. After the engine has warmed up to normal operating temperature {the radiator fan comes on), shift into g position.
5. Fully depress the brake pedal and accelerator for 6 to I seconds. and note engine speed.
6. Allow two minutes for cooling, then repeat the test in [, [Dll and @ oositions.
NOTE:
a Stall speed tests should be used tor diagnostic purposes only.
. Stall speed should be the same in E, tr, tr and @ Fositions.
Stall Speed FPM: rpm
Specification:
Bl88l €ngine 2,5q) rpm
Bl8Cl engine 2.i|{10 .pm
Sorvice Limit:
81881 engins 2,350 - 2,650 rpm
Bl8Ct ongine 2,250 - 2,550 rpm
TROUBLEPROBABLE CAUSE
Stall rpm hish in E, E, I and @position
Low tluid level or ATF pump output
Clogged ATF strainer
Pressure regulator valve stuck closed
Slipping clutch
Stall rpm high in I positionSlippage of 1st clutch, 1st-hold clutch or 1st gear one-way clutch
Stall rpm high in E positionSlippage of 2nd clutch
Stall rpm high in ldnl posirionSlippage of 1st clutch. 1st gear one-way clutch
Stall rpm high in [!l positionSlippage of 4th clutch
Stall rpm low in E, E. I and @position
Engine output low
Torque convener one-way clutch slipping
14-97
Pressure Testing
a While testing, be careJulot the rotating front wheels.
a Make sule litts, iacks, and safety stands are placed
properly (see section 1).
CAUTION: Befoie testing, be sure the transmission fluid
is filled to the proper level.
'1. Raise the vehicle {see section 'll.
2. Warm up the engine (the radiator fan comes on),
then stop the engine and connect a tachometer.
3. Connect the special tool to each inspection hole(s).
TOROUE: 18 N.m l1-8 kgt.m, 13lbf.ftl
CAUTION: Connect the A/T pressure gauge secure-
ly, be sure not to allow dust and olher foreign pani-
cles to enter the inspection hole.
A/T PRESSURE GAUGESET W/PANEL07406 -0020400
A/T LOW PRESSUREGAUGE W/PANEI.07406-OO70300
A/T PRESSURE HOSE,2210 mmOTMAJ _PY4O1 1A{4 Required}
A/T PRESSURE HOSEADAPTER07MAJ -PY40120
l4 Requiredl
NOTE: Use the A/T Pressure Gauge Set (07406-
OO2O0O3) or A/T Low Pressure Gauge (07406-
OOTOOOO), and the A/T pressure gauge hoses and adap-
ters shown above.
4. Start the engine, and measure the respective pres
sures as follows.
a Line Pressure
a Clutch Pressure
a Clutch Low/High Pressure
a Throttle B Pressure
5. Install a new sealing washer and the sealing bolt in
the inspection hole and tighten to the specified
torque.
TOROUE:18 N.m (1.8 kgf.m, 13lbf.ft)
NOTE: Do not reuse old sealing washers; alwaysreplace washers.
Line Pressure Measurement
-1. Set the parking brake, and block both rear wheels
securely.
-2. Run the engine at 2,000 rpm
3. Shift to S or @ position.
4. lMeasure line pressure.
LINE PRESSUREINSPECTION HOLE
LOCK-UP CONTROLSOLENOID VALVEASSEMBLY
PRESSURESHIFT LEVER
POST ONSYMPTOMPROBABLE CAUSEFLUID PRESSURE
StandardService Limit
LineNo,BNo (or low)
Irne pressure
Torque converter,
ATF pump, pressure
regulator, torque
converter check
830 88o kPa
(8.5 9.O kgf/cm' ,
1 20 130 psi)
78O kPa(8.O kgf/cm' , 1 10 psi)
NOTE: Higher pressures may be indicated if measurements are made in shitt lever positions other than S or f, position.
{cont'd )
14-99
Pressure Testing
.Y
Clutch P.6ssure Measuremgnt
@ wnirc testing. be caretul ot the rorating tront wheels.
- 1. Set the parking brake, and block both rear wheels securely.- 2. Raise the front of the vehicle, and support it with safety stands.- 3. Allow the front wheels to rotate freelv.- 4. Run the engine at 2.000 rpm.- 5. Measure each clutch oressure.
LOCK"UP CONTROL SOLENOIDVALVE ASSEMBLY
lST-HOLD CLUTCHPRESSURE IiISPECTIONHOLE
4TH CLUTCH PRESSUREINSPECTION HOLE
1ST CLUTCH PRESSURE
INSPECTION HOLE
t
DRAIN P
l,i
PfiESSURESTIIFT LEV€RPOStTtONSYMPTOMPROAAALE CAUSEFLUID PRESSURE
S€rvico Limit
lst Clutch11 o' D;llst Clurch830 - 880 kPa(8.5 - 9.0 kgflcm,120 - 130 psi)
780 kPa(8.0 kgflcm,, 1 10 psi)
Clutch
zno cruiltr
1No or low lsr hold C utch
lr,2nd C ltch
2nd Clutch420 - 440 kPa14.3 - 4.9 kg?cm,,61 - 70 psi)throttle controldrumtully-closed8:|0 - 880 kPa18.5 - 9.0 kgflcm' ,120 - 130 psi)throttle controldrummore than 1/4 ooened
400 kPa(4.1 kg?cm,,58 psi)throttle control drum
780 kPa(8.0 kgflcm,, 110 psi)throttle controldrummore than 1/4 opened
3rd Clulch No or ow
I , !,q !le"**4th Clutch No or Low4th pressufe
3rd Clurch
a,r il","r,
Clulch
440 - 480 kPa(4.5 - 4.9 kgtcm,,64 - 70 psi)throttle control drumfully-closed830 - 880 kPa{8.5 - 9.0 ksf/cm' ,120 - 130 psi)throttle control drumrn9l9!q l/4 olqg
830 - 880 kPa(8.5 - 9.0 kgtcm?,120 - 130 psi)
400 kPa14.1 kgvcm,,58 psi)throttle control drumfully-closed780 kPa(8.0 kgflcm' , 110 psi)throttle control drummore th6n 1/4 opened
zeo rpi(8.0 kgtcm' , 110 Psa,
14-100
I