1997 VOLKSWAGEN PASSAT AIR

Downloaded from www.Manualslib.com manuals search engine 48-82
1 - Hose clamp 2 - Pressure compensating tube 3 - Boot 4 - Approx. 90 - Tension hose clamps with pliers VAG 1275 or
equivalent. Page 82 of 99Steering12/7/2004http://ebahn.bentleypublishers.com/vw/servlet/Display?action=Goto&type=repair&id=VW.B4.SU01.48.1

Downloaded from www.Manualslib.com manuals search engine 48-83

Note: The boot must not be installed twisted. Page 83 of 99Steering12/7/2004http://ebahn.bentleypublishers.com/vw/servlet/Display?action=Goto&type=repair&id=VW.B4.SU01.48.1

Downloaded from www.Manualslib.com manuals search engine 48-84

Left-hand tie rod length, checking and
adjusting

- Check dimension "a" on left-hand tie rod and if
necessary adjust. Dimension "a" = 395 + 1 mm (all except from VR6
and 16V) Dimension "a" = 413 1 mm (VR6 and 16V)
Note: Only adjust toe on right-hand tie rod. Before installing new left-hand tie rod check
dimension "a" and if necessary adjust. Page 84 of 99Steering12/7/2004http://ebahn.bentleypublishers.com/vw/servlet/Display?action=Goto&type=repair&id=VW.B4.SU01.48.1

Downloaded from www.Manualslib.com manuals search engine 48-85

Assembly overview: vane pump,
reservoir and hydraulic lines (vehicles
with 4-Cyl. engines)
It is not intended that repair work be carried out
on the vane pump. If complaints are received
determine cause with the help of pressure and
leakage tests. Replace pump if faulty.

Note:
Pumps supplied as spare parts are not filled
with oil. Fill the pump with G 002 000 hydraulic
oil to rotate it by hand, otherwise the pump may
be damaged or noisy during operation.
Type of oil: hydraulic oil G 002 000 Oil system capacity: 0.7 - 0.9 Itr. (0.74 - 0.95
qt.)
Do not reuse drained hydraulic oil. Always replace O-rings. Page 85 of 99Steering12/7/2004http://ebahn.bentleypublishers.com/vw/servlet/Display?action=Goto&type=repair&id=VW.B4.SU01.48.1

Downloaded from www.Manualslib.com manuals search engine 48-86

1 - Cooling line Secured to
crossmember item
9 2 - Bracket Various versions
depending on
engine/transmission Page 48-96 3 - Pressure line
4 - Suction line Hydraulic pump -
Cooling line
5 - Hose clamp, 3 Nm (27
in lb)
6 - Hydraulic pump With V-belt pulley 7 - Hydraulic pump With ribbed belt
sprocket
8 - O-ring Always replace Page 86 of 99Steering12/7/2004http://ebahn.bentleypublishers.com/vw/servlet/Display?action=Goto&type=repair&id=VW.B4.SU01.48.1

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9 - Pressure line union
10 - Banjo bolt, 35 Nm (26 ft lb)
11 - Hex bolt, 10 Nm (7 ft lb) Page 87 of 99Steering12/7/2004http://ebahn.bentleypublishers.com/vw/servlet/Display?action=Goto&type=repair&id=VW.B4.SU01.48.1

Downloaded from www.Manualslib.com manuals search engine 48-88

Assembly overview:
Hydraulic lines, reservoir
(vehicles with 4-Cyl.
engines)
Notes Page 48-85 1 - Power steering gear
2 - O-ring Always replace 3 - Return line, 30 Nm (22
ft lb)
4 - Pressure line, 30 Nm
(22 ft lb)
5 - Reservoir
6 - Rubber ring
7 - Hose clamp
8 - Rubber insert
9 - Captive nut
10 - Bracket Page 88 of 99Steering12/7/2004http://ebahn.bentleypublishers.com/vw/servlet/Display?action=Goto&type=repair&id=VW.B4.SU01.48.1

Downloaded from www.Manualslib.com manuals search engine 48-89

11 - Self-tapping screw
12 - Hose clamp
13 - Return hose
14 - Suction hose Reservoir - Cooling
line
15 - Cooling line
16 - Threaded stud
17 - Bracket Page 89 of 99Steering12/7/2004http://ebahn.bentleypublishers.com/vw/servlet/Display?action=Goto&type=repair&id=VW.B4.SU01.48.1