1997 VOLKSWAGEN PASSAT display

Downloaded from www.Manualslib.com manuals search engine 40-17

15 - Self-locking
bolt/washer assembly,
125 Nm (92 ft lb) For securing brake
carrier
16 - Socket head multi-
point bolt, 45 Nm (33 ft
lb)
17 - Drive shaft To remove and install
separate ball
joint/control arm
connection Fig. 2 Repairing Page 40-46 18 - Circlip Ensure correctly
seated
19 - Self-locking hex nut, 95 Nm (70 ft lb)
20 - Hex bolt Shank diameter 11
mm Adjusting camber
Page 44-6 Mark position before
loosening Page 17 of 82Front Wheel Suspension, Shafts and Axle12/7/2004http://ebahn.bentleypublishers.com/vw/servlet/Display?action=Goto&type=repair&id=VW.B4.SU01.40.1

Downloaded from www.Manualslib.com manuals search engine 40-18

21 - Self-locking hex nut, 60 Nm (44 ft lb) Loosening and
tightening Fig. 1 22 - Stop
23 - Suspension strut
bearing
24 - Suspension strut Removing and
installing Fig. 1 and
Fig. 2 Disassembling and
assembling Page 40-23 25 - Bracket
26 - Hex bolt
27 - Tie rod Removing and
installing Page 48-77 28 - Countersunk screw
29 - Screw Page 18 of 82Front Wheel Suspension, Shafts and Axle12/7/2004http://ebahn.bentleypublishers.com/vw/servlet/Display?action=Goto&type=repair&id=VW.B4.SU01.40.1

Downloaded from www.Manualslib.com manuals search engine 40-19
Fig. 1 Suspension strut to body, loosening
and tightening Note:
Camber must be adjusted each time joint is loosened. Fig. 2 Wheel bearing housing/suspension strut joint, separating Page 19 of 82Front Wheel Suspension, Shafts and Axle12/7/2004http://ebahn.bentleypublishers.com/vw/servlet/Display?action=Goto&type=repair&id=VW.B4.SU01.40.1

Downloaded from www.Manualslib.com manuals search engine 40-20
To take drive shaft out, remove bolts (arrows).
Note:
First mark installation position. Fig. 3 Ball joint/control arm connection,
separating Fig. 4 Hub, pressing out of wheel bearing
housing Page 20 of 82Front Wheel Suspension, Shafts and Axle12/7/2004http://ebahn.bentleypublishers.com/vw/servlet/Display?action=Goto&type=repair&id=VW.B4.SU01.40.1

Downloaded from www.Manualslib.com manuals search engine 40-21
Only use puller with leg clamp e.g. Kukko 204-2
(commercial type). Fig. 5 Bearing race, pulling out of hub Fig. 6 Wheel bearing, pressing out of wheel
bearing housing Page 21 of 82Front Wheel Suspension, Shafts and Axle12/7/2004http://ebahn.bentleypublishers.com/vw/servlet/Display?action=Goto&type=repair&id=VW.B4.SU01.40.1

Downloaded from www.Manualslib.com manuals search engine 40-22
Fig. 7 Wheel bearing, pressing into wheel
bearing housing Fig. 8 Hub, pressing into wheel bearing
housing Page 22 of 82Front Wheel Suspension, Shafts and Axle12/7/2004http://ebahn.bentleypublishers.com/vw/servlet/Display?action=Goto&type=repair&id=VW.B4.SU01.40.1

Downloaded from www.Manualslib.com manuals search engine 40-23

Front suspension strut,
servicing (Base and Plus
suspension)
1 - Shock absorber Can be replaced
individually Check shock absorber
for leaks and noises After replacing, adjust
camber and toe
Page 44-1 2 - Buffer stop
3 - Protective sleeve Page 23 of 82Front Wheel Suspension, Shafts and Axle12/7/2004http://ebahn.bentleypublishers.com/vw/servlet/Display?action=Goto&type=repair&id=VW.B4.SU01.40.1

Downloaded from www.Manualslib.com manuals search engine 40-24

4 - Coil spring Removing and
installing Fig. 2 Observe color coding Outer surface of spring must not be damaged Is slightly curved 5 - Spring plate
6 - Axial bearing
7 - Hex nut, 60 Nm (44 ft
lb) Loosening and
tightening Fig. 2 8 - Suspension strut
mounting
9 - Stop
10 - Self-locking hex nut, 60 Nm (44 ft lb) Loosening and
tightening Fig. 1 Page 24 of 82Front Wheel Suspension, Shafts and Axle12/7/2004http://ebahn.bentleypublishers.com/vw/servlet/Display?action=Goto&type=repair&id=VW.B4.SU01.40.1