1997 TOYOTA T100 gas type

Publication No. OM34411U
Part No. 01999-34411
Printed in Japan 01- 9608- 00
Quick index If a service reminder indicator or warning buzzer comes on 59 . . . . .
If your vehicle will not start 133
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If your engine stalls while driving 136 . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
If your vehicle overheats 137
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If you have a flat tire 138
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If your vehicle needs to be towed 146 . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
Tips for driving during break- in period 108 . . . . . . . . . . . . . . . . . . . . . . . . .
How to start the engine 121
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General maintenance 158
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Complete index 209
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Gas station information
Fuel type: UNLEADAD gasoline, Research Octane Number 91
(Octane Rating 87) or higher See page 129 for detailed information.
Fuel tank capacity: 91 L (24 gal., 20.0 lmp. gal.)
Engine oil:
See page 172
Automatic transmission fluid: Automatic transmission fluid D- ll or DEXRON lll (DEXRON ll)
Tire information: See pages 175 through 179.
Tire pressure: See page 198 and 199. P8
B

108
When driving off-road or in
rugged terrain, do not drive at ex- cessive speeds, jump the vehicle,
or strike objects, etc. This may cause loss of control or vehicle
rollover. You are also risking ex-
pensive damage to your vehicle's suspension and chassis. Drive gently and avoid high speeds.
Your vehicle does not need an elaborate
break-in. But following a few simple tips
for the first 1600 km (1000 miles) can add
to the future economy and long life of your vehicle:
Do not drive over 88 km/h (55 mph).
Run the engine at moderate speed be- tween 2000 and 4000 rpm.
Avoid full-throttle starts.
Try to avoid hard stops during the first
300 km (200 miles).
Do not drive slowly with the manual
transmission in a high gear.
Do not drive for a long time at any
single speed, either fast or slow.
Do not tow a trailer during the first 800
km (500 miles). Selecting the proper fuel is essential
for satisfactory engine performance.
Engine
damage caused by use of improp-
er fuels is not covered under T oyota's new
vehicle warranty. FUEL TYPEUse only unleaded gasoline.
To help prevent gas station mixups, ve-
hicles designed for use with unleaded gaso-
line have a new smaller fuel tank opening.
The special nozzle on pumps with unleaded
fuel will fit it, but the larger standard nozzle
on pumps with leaded gas will not.
Do not use leaded gasoline. Use of
leaded gasoline will cause the
three-way catalytic converter tolose its effectiveness and the emission control system tofunction improperly. Also, this can increase maintenance costs.
NOTICE
Break-in period Fuel

11 2
To allow proper operation of your
vehicle's ventilation system, keep
the inlet grilles in front of the wind-
shield clear of snow, leaves, or
other obstructions.
If you smell exhaust fumes in the
vehicle, drive with the windows
open. Have the cause immediately
located and corrected.
Toyota does not recommend occu-
pying the rear cargo area when it is
fitted with a slide-in camper,camper shell or other type cover
while the engine is running. This
caution applies to both driving and
stopped or parked situations with
the engine running. Particular care
should be taken to prevent ex-
haust gases from entering camper
bodies, trailer or other enclosures
on or around your vehicle. If ex-
haust fumes are detected, open all
windows and thoroughly ventilate the area. FUNCTIONS OF ENGINE OIL
Engine oil has the primary functions of lu-
bricating and cooling the inside of the en-
gine,
and plays a major role in maintaining
the engine in proper working order. ENGINE OIL CONSUMPTION
It is normal that an engine should con-
sume some engine oil during normal
engine operation. The causes of oil
consumption in a normal engine are
as follows. Oil is used to lubricate pistons, piston
rings and cylinders. A thin film of oil is left on the cylinder wall when a piston
moves downwards in the cylinder.
High negative pressure generated
when the vehicle is decelerating sucks
some of this oil into the combustion
chamber. This oil as well as some part
of the oil film left on the cylinder wall is
burned by the high temperature com-
bustion gases during the combustion process.
Oil is also used to lubricate the stems
of the intake valves. Some of this oil is
sucked into the combustion chamber
together with the intake air and is
burned along with the fuel. High tem-perature exhaust gases also burn the
oil used to lubricate the exhaust valve stems.
The amount of engine oil consumed
depends on the viscosity of the oil, the
quality of the oil and the conditions
the vehicle is driven under.
More oil is consumed by high-speed driv-
ing and frequent acceleration and decel- eration.
A new engine consumes more oil, since
its pistons, piston rings and cylinder walls
have not become conditioned.
When judging the amount of oil con-
sumption, note that the oil may be- come diluted and make it difficult to
judge the true level accurately.
As an example, if a vehicle is used for re-
peated short trips, and consumes a nor- mal amount of oil, the dipstick may not
show any drop in the oil level at all, even after 1000 km (600 miles) or more. This is because the oil is gradually becoming
diluted with the fuel or moisture, making it
appear that the oil level has not changed.
Facts about engine oil consumption

155
3. Rinse thoroughly Ð dried soap can
cause streaking. In hot weather you
may need to rinse each section right
after you wash it.
4. To prevent water spots, dry the vehicle using a cl ean soft cotton towel. Do not
rub or press hard Ð you might scratch the paint.
Waxing your Toyota
Polishing and waxing is recommend-
ed to maintain the original beauty of
your Toyota's finish.
1. Always wash and dry the vehicle be- fore you begin waxing, even if you are
using a combined cleaner and wax.
2. Use a good quality polish and wax. If the finish has become extremely
weathered, use a car-cleaning polish,
followed by a separate wax. Carefully
follow the manufacturer's instructions
and precautions. Be sure to polish and
wax the chrome trim as well as thepaint.
3. Wax the vehicle again when water does not bead but remains on the sur-
face in large patches.
CAUTION
Do not wash the vehicle floor with
water, or allow water to get into the
floor when cleaning the vehicle in-
terior or exterior. W ater may get into
audio components or other electri-
cal components above or under the
floor carpet (or mat) and cause a
malfunction; and it may cause body
corrosion.!
Vinyl interior
The vinyl upholstery may be easily
cleaned with a mild soap or detergent
and water.
First vacuum over the upholstery to
remove loose dirt. Then, using a sponge
or soft cloth, apply the soap solution to thevinyl. After allowing it to soak in for a few
minutes to loosen the dirt, remove the dirt
and wipe off the soap with a clean damp
cloth. If all the dirt does not come off, repeat the procedure. Commercial
foaming-type vinyl cleaners are also
available which work well. Follow the
manufacturer 's instructions.Do not use solvent, thinner,
gasoline or window cleaner on the
interior.
NOTICE
Carpets
Use a good foam-type shampoo to
clean the carpets.
Begin by vacuuming thoroughly to re-
move as much dirt as possible. Several
types of foam cleaners are available; some are in aerosol cans and others are
powders or liquids which you mix with wa-
ter to produce a foam. To shampoo the
carpets, use a sponge or brush to apply the foam. Rub in overlapping circles.
Do not apply water ± the best results are obtained by keeping the carpet as dry as possible. Read the shampoo instructions
and follow them closely. Seat belts
The seat belts may be cleaned with
mild soap and water or with lukewarm
water.
Use a cloth or sponge. As you are clean-
ing, check the belts for excessive wear,
fraying, or cuts.
Cleaning the interior

184
ADDING DISTILLED WATER (MAINTE-
NANCE TYPE BATTERY ONLY)
1. Remove the vent plugs.
2. Add distilled water to cells needingfluid.
If the side of your battery is covered,
check the water level by looking down di-
rectly above the cell as illustrated above.
3. Retighten the vent plugs securely.
NOTICE
Do not overfill the cells. Excess electrolyte could squirt out of the
battery during heavy charging,causing corrosion or damage.During recharging, the battery is pro-
ducing hydrogen gas. Therefore, before recharging:
1. Maintenance type batteriesÐRemove the vent plugs.
2. If recharging with the battery installed on the vehicle, be sure to disconnect the ground cable.
3. Be sure the power switch on the re- charger is off when connecting the
charger cables to the battery and
when disconnecting them.
Always charge the battery in an
unconfined area. Do not charge
the battery in a garage or closed
room where there is not sufficient ventilation.
Non-maintenance batteries: Only
do a slow charge (5A or less).
Charging at a quicker rate is dan-
gerous. The battery may explode,
causing personal injuries.
Maintenance type batteries: Be sure to remove the vent plugs be-fore recharging. CAUTION
!
Battery recharging precautions

187
NOTICE
5VZ-FE engine vehicles for Canada:
When adding washer fluid, be careful not to spill the fluid over thedaytime running light resistor.
The following illustrations show how to
gain access to the bulbs. When replacing a bulb make sure the ignition swithc and
light switch are off. Use bulbs with the wattage ratings given in the table.
Halogen bulbs have pressurized
gas inside and require special han-
dling. They can burst or shatter ifscratched or dropped. Hold a bulb
only by its plastic or metal case. Do
not touch the glass part of a bulb
with bare hands. CAUTION
!
NOTICE
Only use a bulb of the listed type.
Light bulbsBulb
No.WType
Headlights900360/55A
Parking lights1685C
Front turn signal lights115627B
Rear turn signal lights115627B
Stop and tail lights115727/8B
Back-up lights115627B
High mounted stop- light1685C
License plate lights1685C
Interior lightÐ8D
Personal lightsÐ5D
Glovebox lightÐ5C
Step lightsÐ5C
A: HB2 halogen bulbs B: Single end bulbs
C: Wedge base bulbsD: Double end bulbs
Replacing light bulbsÐ

195
Model:
3RZ-FE and 5VZ-FE
Type: 3RZ-FE engine4 cylinder in line, 4 cycle, gasoline
5VZ-FE engine 6 cylinder V type, 4 cycle, gasoline
Bore and stroke, mm (in.):
3RZ-FE engine95.0 x 95.0 (3.74 x 3.74)
5VZ-FE engine
93.5 x 82.0 (3.68 x 3.23)
Displacement, cm 3
(cu. in.):
3RZ-FE engine
2694 (164.3)
5VZ-FE engine 3378 (206.1) Fuel type:
Unleaded gasoline, Research Octane Number 91 (Octane Rating 87) orhigher
Fuel tank capacity, L (gal., Imp. gal.):
91 (24.0, 20.0) ENGINE
Valve clearance (engine cold), mm (in.)
3RZ-FE engines
Intake 0.15 '0.25 (0.006 '0.010)
Exhaust 0.25 '0.35 (0.010 '0.014)
5VZ-FE engine
Intake 0.13 '0.23 (0.006 '0.009)
Exhaust 0.27 '0.37 (0.011 '0.014)
Spark plug type: 3RZ-FE engines
NIPPONDENSO K16R-U
NGK BKR5EYA
5VZ-FE engine
NIPPONDENSO K16TR11
NGK BKR5EKB11
Spark plug gap:
3RZ-FE engine 0.8 (0.031)
5VZ-FE engine 1.1 (0.043)
Drive belt tension measured with
Boroughs drive belt tension gauge No.
BT-33-73F (used belt), Ibf:
3RZ-FE engine 115 + 20
5VZ-FE engine 100 + 20
Fuel
Engine Service specifications