Page 1746 of 1807
SS0DZ-07
SS-26
- SERVICE SPECIFICATIONSLUBRICATION
183 Author: Date:
1997 SUPRA (RM502U)
TORQUE SPECIFICATION
Part tightenedN´mkgf´cmft´lbf
A/C compressor x Cylinder block Stud bolt
Bolt and nut26
52265
53019
38
Oil pressure switch x Cylinder block1415011
Drive belt tensioner Damper x Tensioner arm 2JZ-GTE M/T2020014
Drive belt tensioner Damper x Drive belt tensioner bracket
2JZ-GTE M/T
2020014
Oil drain plug x No.2 oil pan3837527
Oil pump body cover x Oil pump body101058
Plug x Oil pump body2JZ-GE
2JZ-GTE49
29500
30036
22
Oil pump x Cylinder block2121015
No.1 oil pan x Cylinder block 12 mm head
14 mm head21
39210
40015
29
Turbo oil outlet pipe (2JZ-GTE) x No.1 oil pan2728020
Oil pan baffle plate x No.1 oil pan8.89078 in.´lbf
Oil strainer x No.1 oil pan8.89078 in.´lbf
No.2 oil pan x No.1 oil pan8.89078 in.´lbf
Oil level sensor x No.1 oil pan5.45548 in.´lbf
Drive belt tensioner bracket (2JZ-GTE M/T) x Oil pump2728020
Crankshaft position sensor x Oil pump8.89078 in.´lbf
Oil cooler (2JZ-GTE) x Oil filter bracket7880058
Oil nozzle (2JZ-GTE) x Cylinder block8.89078 in.´lbf
Page 1774 of 1807
SS0D0-01
SS-62
- SERVICE SPECIFICATIONSSTEERING
219 Author: Date:
1997 SUPRA (RM502U)
STEERING
SERVICE DATA
POWER STEERING FLUID
Fluid level rise Maximum5 mm (0.20 in.)
Fluid pressure at idle speed with valve closed Minimum7,355 kPa (75 kgf/cm2, 1,067 psi)
STEERING WHEEL
Steering wheel freeplayMaximum30 mm (1.18 in.)
Steering effort at idle speedMaximum6.9 N´m (70 kgf´cm, 61 in.´lbf)
TILT STEERING COLUMN
Pawl stopper Mark
1 or A12.68 - 12.74 mm (0.4992 - 0.5016 in.)
2 or B12.61 - 12.67 mm (0.4965 - 0.4988 in.)
3 or C12.54 - 12.60 mm (0.4937 - 0.4961 in.)
4 or D12.47 - 12.53 mm (0.4909 - 0.4933 in.)
5 or E12.40 - 12.46 mm (0.4882 - 0.4906 in.)
6 or F12.33 - 12.39 mm (0.4854 - 0.4878 in.)
7 or G12.26 - 12.32 mm (0.4827 - 0.4850 in.)
PS VANE PUMP
Rotor shaft bushing oil clearance STD0.03 - 0.05 mm (0.0012 - 0.0020 in.)
Maximum0.07 mm (0.0028 in.)
Vane plate heightMinimum8.6 mm (0.339 in.)
Vane plate thickness Minimum1.40 mm (0.0551 in.)
Vane plate lengthMinimum14.99 mm (0.5902 in.)
Vane plate to rotor groove clearanceMaximum0.035 mm (0.00137 in.)
Vane plate length Rotor and cam ring mark
NONE14.999 - 15.001 mm (0.59051 - 0.59059 in.)
114.997 - 14.999 mm (0.59043 - 0.59051 in.)
214.995 - 14.997 mm (0.59035 - 0.59043 in.)
314.993 - 14.995 mm (0.59027 - 0.59035 in.)
414.991 - 14.993 mm (0.59020 - 0.59027 in.)
Spring free length Minimum33 mm (1.30 in.)
Vane pump rotating torqueMaximum0.2 N´m (2.5 kgf´cm, 2.2 in.´lbf)
PS GEAR
Steering rack runout Maximum0.30 mm (0.0118 in.)
Total preload1.0 - 1.9 N´m (10 - 20 kgf´cm, 8.7 - 17.4 in.´lbf)
PROGRESSIVE POWER STEERING (PPS)
Solenoid valve resistance6 - 11 W
Page 1775 of 1807
SS0D1-01
- SERVICE SPECIFICATIONSSTEERING
SS-63
220 Author: Date:
1997 SUPRA (RM502U)
TORQUE SPECIFICATION
Part tightenedN´mkgf´cmft´lbf
STEERING COLUMN
Steering wheel set nut3536026
Steering wheel pad set screw7.17262 in.´lbf
Column assembly set nut2526019
Intermediate shaft x Sliding yoke3536026
Sliding yoke x Control valve shaft3536026
Tilt memory bolt x Square nut6.46556 in.´lbf
Tilt lever assembly set screw4.74842 in.´lbf
Tilt pawl set nut5.96052 in.´lbf
Tilt lever retainer set nut1515011
Tilt memory bolt set nut5.96052 in.´lbf
Turn signal bracket set bolt8.89078 in.´lbf
Compression spring set screw6.46556 in.´lbf
PS VANE PUMP
PS vane pump set bolt RH side bolt3940029
LH side bolt5859042
Union bolt4950036
PS vane pump pulley set nut4344032
Front housing x Rear housing1717012
Pressure port union8385061
Oil reservoir set bolt (2JZ-GE)Front side bolt131309
Rear side bolts1717012
Suction port union set bolt (2JZ-GTE)131309
PS GEAR
Tie rod end x Steering knuckle4950036
Pressure feed and return tube set union bolts4950036
Gear housing set bolt and nut7577055
Pressure control valve assembly x Control valve housing1818513
Control valve housing set bolt1818513
Self-locking nut3940029
Rack housing cap6970050
Rack guide spring cap lock nut50 (69)513 (700)37 (51)
Rack end75 (100)760 (1,020)55 (74)
Tie rod end lock nut5657041
Turn pressure tube union nut24 (29)243 (300)18 (22)
Turn pressure tube union bolt3435025
( ): For use without SST
Page 1801 of 1807
TC00F-02
P11353
P11355
P11354
P11286
Plug
DisconnectMove
123 kpaOpen
SST TC-18
- TURBOCHARGING (2JZ-GTE)TURBOCHARGER
1218 Author: Date:
1997 SUPRA (RM502U)
INSPECTION
1. INSPECT TURBINE SHAFT ROTATION
Grasp the edge of the turbine wheel and turn it. Check that the
impeller wheel turns smoothly.
If the impeller wheel does not turn or if it turns with a drag, re-
place the turbocharger assembly.
2. INSPECT AXIAL PLAY OF TURBINE SHAFT
(a) Using a dial indicator, insert the needle of the dial indicator
into the air tube side.
(b) Move the turbine shaft in an axial direction, measure the
axial play of the turbine shaft.
Maximum axial play:
0.110 mm (0.0045 in.)
If the axial play is greater than maximum, replace the turbochar-
ger assembly.
3. INSPECT RADIAL PLAY OF TURBINE SHAFT
(a) Using a dial indicator, insert the needle of the dial indicator
into the oil outlet hole and set it in the center of the turbine
shaft.
(b) Move the turbine shaft in a radial direction, measure the
radial play of the turbine shaft.
Maximum radial play:
0.162 mm (0.0064 in.)
If the axial play is greater than maximum, replace the turbochar-
ger assembly.
4. INSPECT WASTE GATE VALVE OPERATION
(a) Disconnect the actuator air hose from the housing, and
plug the hose end.
(b) Using SST, apply approx. 120 kPa (1.22 kgf/cm
2, 17.4
psi) of pressure to the actuator.
SST 09992-00242
(c) Move the actuator push rod, and check that the waste
gate valve is open.
If operation is not as specified, replace the No.1 turbocharger
assembly.
NOTICE:
Never apply more than 187 kPa (1.91 kgf/cm
2, 27.2 psi) of
pressure to the actuator.
(d) Reconnect the actuator air hose to the housing.
Page 1804 of 1807
TC00H-01
S00869
Engine Wire Protector
Engine Wire Clamp
Engine Wire Bracket VSV for EVAPAir Hose
Oil Dipstick and Guide
for A/T Ground
Cable
O-Ring Pressure
Tank
Pressure Tank and Bracket Assembly
Starter Pressure Tank
Bracket
Fuel Return Hose Oil Dipstick and Guide for Engine Starter Wire Starter Connector
O-Ring
Non-reusable part
- TURBOCHARGING (2JZ-GTE)PRESSURE TANK
TC-21
1221 Author: Date:
1997 SUPRA (RM502U)
PRESSURE TANK
COMPONENTS
