Page 382 of 1807
Cartridge Type
ANTI-RUST TREATMENT
When replacing body panels, always apply body sealer, anti-rust agent or undercoat according to the
requirements of your country.
HINT: For further details, see the description given in section AR of this manual.
BODY SEALER
Apply body sealer to the
required areas.ANTI-RUST AGENT (WAX)
Apply anti-rust agent to
following sections.
Inside of the hems of the
doors and hood.
Around the hinges of the
doors and hood.
Inside of the welded parts
with boxed cross-section.
Tube Type
UNDERCOAT
Apply undercoat to the underbody and
wheel housings.
spray Gun
Undercoating
(Oil base)Undercoating
(Water base)
INTRODUCTIONIN-14
Page 384 of 1807
ABS Antilock Brake System
A/C Air Conditioner
assy assembly
ECT Electronic Controlled Transmission
ECU Electronic Control Unit
e.g. Exempli Gratia (for Example)
Ex. Except
FWD Front Wheel Drive Vehicles
4WD Four Wheel Drive Vehicles
in. inch
LH Left-hand
LHD Left-hand Drive
MIG Metal Inert Gas
M/Y Model Year
PPS Progressive Power Steering
RH Right-hand
RHD Right-hand Drive
SRS Supplemental Restraint System
w/ with
w/o without
ABBREVIATIONS USED IN THIS MANUAL
For convenience, the following abbreviations are used in this
manual.
INTRODUCTIONIN-16
Page 386 of 1807
ANTI±CORROSION TREATMENT (cont'd) PAGE 2 of 4
CAVITY WAX
To provide corrosion resistance, always apply cavity wax to the inside of the hemming
areas of the doors and hoods, around the hinges, and to the welded surfaces inside the
boxed cross±section structure of the side member, body pillar, etc.
Apply cavity wax to required areas:
Inside of the hems of the doors and hoods (Illustration A.)
Around the hinges of the doors and hood (Illustration B.)
Wherever the original cavity wax was disturbed during a repair
Illustration A. Illustration B.
UNDERCOATING
To protect the body from damage by flying stones, always apply chip resistant materials to
the bottom surfaces of the underbody and inside of the wheel housing.
Apply chip resistant materials to all welded areas and panel joints (Illustration A.); then
apply to the entire area (Illustration B.).
Illustration A. Illustration B.
Page 411 of 1807
mm in.
15 0.59 Assembly Mark
INSTALLATION
Tack Weld (15 mm each)
3. Temporarily install the front fender and hood,
and check the fit. 1. When temporarily installing the new parts,
determine the installation position by the
assembly mark.
2. Measurements must be accurate with the
body dimension diagram, as this affects the
front wheel alignment.
BODY PANEL REPLACEMENTRE-11
Page 414 of 1807
INSTALLATION
Front Side Member
Front Side Member No. 3
Reinforcement
Front Side Member
Plate
2. Temporarily install the new parts and mea-
sure each part in accordance with the body
dimension diagram.
HINT: Make sure each measurement is correct,
as this part affects the front wheel alignment.
1. Before temporarily installing the new front
side member, weld the front side member No.
3 reinforcement with standard points.
BODY PANEL REPLACEMENTRE-18
Page 438 of 1807

GENERAL INFORMATION
Anti-rust treatment is necessary before welding and before and after the painting process.
ANTI-RUST TREATMENT BEFORE WELDING
Weld-Through Primer
(Spot Sealer)1. WELD-THROUGH PRIMER (SPOT SEALER)
APPLICATION
For anti-corrosion measures, always apply the
weld-through primer (spot sealer) to welding sur-
faces where the paint film has been removed.
HINT: Apply the weld-through primer (spot
sealer) to that it does not ooze out from the joining
surfaces.
WELD-THROUGH PRIMER (SPOT SEALER)
APPLICATION
ANTI-RUST TREATMENT BEFORE PAINTING PROCESS
Sealer Gun1. BODY SEALER APPLICATION
For water-proofing and anti-corrosion measures,
always apply the body sealer to the body panel
seams and hems of the doors, etc.
BODY SEALER APPLICATION
2. UNDERCOAT APPLICATION
To prevent corrosion and protect the body from
damage by flying stones, always apply sufficient
undercoat to the bottom surface of the under body
and inside of the wheel housings.
UNDERCOAT APPLICATION ANTI-RUST TREATMENT
AR-2
Page 439 of 1807

Steel Metal Undercoat (ED Primer) Anti-Chipping Paint Second Coat
Steel Metal Undercoat (ED Primer) Second Coat Top Coat
ANTI-RUST TREATMENT AFTER PAINTING PROCESS
1. ANTI-RUST AGENT (WAX) APPLICATION
To preserve impossible to paint areas from
corrosion, always apply sufficient anti-rust
agent (wax) to the inside of the hemming
areas of the doors and hoods, and around the
hinges, or the welded surfaces inside the
boxed cross-section structure of the side
member, body pillar, etc.
ANTI-RUST AGENT (WAX) APPLICATION
REFERENCE: ANTI-RUST TREATMENT BY PAINTING
Painting prevents corrosion and protects the sheet metal from damage. In this section, anti-chipping paint
only for anti-corrosion purpose is described.
1. ANTI-CHIPPING PAINT
To prevent corrosion and protect the body from damage by flying stones, etc., apply anti-chipping paint
to the rocker panel, wheel arch areas, valance panel, etc.
HINT:
Depending on the model or the application area, there are cases where the application of anti-chipping
paint is necessary before the second coat or after the top coat.
Apply the anti-chipping paint
before the second coat. Apply the anti-chipping paint
after the top coat.
Anti-Chipping Paint
Top Coat
ANTI-RUST TREATMENTAR-3
Page 446 of 1807
Steering Wheel Pad (PUR)
Quarter Wheel Housing Inner Cover (PP)
Rear Combination Lamp (PMMA/PC/PP)
Instrument Panal Passenger
Air Bag (PVC/PUR)
Center Stop Lamp (PMMA/ABS)
Deck Trim Side Board (PP)
Quarter Vent Duct (PP)
Front Fender
Mudguard (PP)
Air Conditioner Unit (PP)
Licence Plate Lamp (PC/PP)
Rear Bumper Cover (PUR) Fuel Filler Opening Lid (PBT)
Rear Side Marker
Lamp (PMMA/ABS)
Fuel Tank Filler
Pipe Protector
(PE)
Back Door Trim Board (PP/PE) Fuel Tank (PE)
Deck Trim Rear Cover (PP/PE)
HINT:
w Resin material differs with model.
/ Made up of 2 or more kinds of materials.
PLASTIC BODY PARTSPP-6