Page 431 of 1807
INSTALLATION
1. Temporarily install the new parts and mea-
sure each part in accordance with the body
dimension diagram.
BODY PANEL REPLACEMENTRE-7
Page 433 of 1807
INSTALLATION
Butt Weld
(Inner Member)
Butt weld
(Reinforcement)
1. Temporarily install the new parts and mea-
sure each part in accordance with the body
dimension diagram.2. After butt welding the inner member and
reinforcement, install the outer plate.
BODY PANEL REPLACEMENTRE-14
Page 440 of 1807

GENERAL INFORMATION
1. BASIC DIMENSIONS
(a) There are two types of dimensions in the diagram.
(Three-dimensional distance)
Straight-line distance between the centers of two
measuring points.
(Two-dimensional distance)
Horizontal distance in forward/rearward between
the centers of two measuring points.
The height from an imaginary standard line.
(b) In cases in which only one dimension is given, left
and right are symmetrical.
(c) The dimensions in the following drawing indicate
actual distance. Therefore, please use the dimen-
sions as a reference.
2. MEASURING
(a) Basically, all measurements are to be done with a
tracking gauge. For portions where it is not possible
to use a tracking gauge, a tape measure should be
used.
(b) Use only a tracking gauge that has no looseness in
the body, measuring plate, or pointers.
HINT:
1. The height of the left and right pointers must be equal.
2. Always calibrate the tracking gauge before measuring or
after adjusting the pointer height.
3. Take care not to drop the tracking gauge or otherwise
shock it.
4. Confirm that the pointers are securely in the holes.
(c) When using a tape measure, avoid twists and
bends in the tape.
(d) When tracking a diagonal measurement from the
front spring support inner hole to the suspension
member upper rear installation hole, measure
along the front spring support panel surface.
Center-to-center
straight-line
distance Three-dimensional
distance
Front Spring Support Inner Hole
Tape Measure
Along Body
Surface
Front Suspension Member Rear Side
Upper Installation HoleMaster Gauge PointerPointer LoosenessBody LoosenessPlate Looseness Two-dimensional
distanceCenter-to-center
Horizontal distance in
forward/rearward
Vertical distance
in lower surface Vertical distance
in center
Imaginary Standard Line
WrongCorrect
Pointer
BODY DIMENSIONSDI-2
Page 466 of 1807
INSTALLATION
1. Temporarily install the new parts and mea-
sure each part in accordance with the body
dimension diagram.
HINT: First install the hood lock support.
BODY PANEL REPLACEMENTRE-3
Page 470 of 1807
mm in.
25 0.98
INSTALLATION
LH:
Butt Weld
(Rear Floor Side Member
Reinforcement)
Assembly Mark
Tack Weld
(25 mm each)
1. When temporarily installing the new parts,
determine the installation position by the
assembly mark. Then, measure each part
in accordance with the body dimension
diagram.
RH:
LH: RH:
LH: RH:
BODY PANEL REPLACEMENTRE-59
Page 472 of 1807
INSTALLATION
1. Temporarily install the new parts and measure
each part in accordance with the body dimen-
sion diagram.
BODY PANEL REPLACEMENTRE-61
Page 504 of 1807

FOR THE TOYOTA DEALER
COLLISION REPAIR INFORMATION
TITLE: TOYOTA COLLISION REPAIR & PAGE 1 of 5
REFINISH SERVICE PUBLICATIONS
SECTION: GENERAL INFORMATION BULLETIN #75
MODELS: ALL
DATE: JANUARY 1997
Toyota Collision Repair and Refinish Service Publications are an integral part of the Toyota
philosophy of ªfix it right the first timeº. This detailed repair information is designed to
speed and simplify repair operations and improve the quality of each repair. For ordering
information, please refer to page 5 of this bulletin.
COLLISION REPAIR MANUALS
Cutting and welding operationsAnti±rust treatment
Body component diagrams and illustrationsSRS handling precautions
Body panel replacementElectronic control unit (ECU) locations
Body dimensionsPlastic body part identification
Model
YearPart NumberPrice
AVALON
Collision Repair Manual 1997±95 00400±BR046 $20.00
CAMRY
Collision Repair Manual 1997 00400±BR062 20.00
Collision Repair Manual 1996±92 00400±BR032 9.00
Collision Repair Manual±Coupe 1996±94 00400±BR043 9.00
Collision Repair Manual±Wagon 1996±92 00400±BR035 9.00
Collision Repair Manual 1991±87 00400±BRM01±0E 8.95
Collision Repair Manual 1986±83 00400±36433±E 6.95
CELICA
Collision Repair Manual±Convertible 1997±94 00400±BR048 15.00
Collision Repair Manual 1997±94 00400±BR044 15.00
Collision Repair Manual 1993±90 00400±BR022 6.95
Collision Repair Manual 1989±86 00400±BRM00±1E 8.95
COROLLA
Collision Repair Manual 1997±93 00400±BR038 15.00
Collision Repair Manual±Sedan 1992±87 00400±BR012 6.95
Collision Repair Manual±All Trac 1992±88 00400±BR014 4.95
Collision Repair Manual±Wagon 1992±88 00400±BR013 4.95
Collision Repair Manual±FX 1988±87 00400±BRM00±6E 4.95
Collision Repair Manual±FF/FR 1987±83 00400±36434±E 6.95
(Front Wheel Drive/Rear Wheel Drive)
Page 551 of 1807

P02651Stopper BoltSST
Lock
Plate
CO1205Overhaul Handle Dimension º B º
SSTPart º A º
ClawStopper Bolt
CO08X-01
P11773
Lightly
Ta p
Z16737
Inlet Pipe A/T CO-24
- COOLINGRADIATOR
1437 Author: Date:
1997 SUPRA (RM502U)
DISASSEMBLY
1. REMOVE CUSHIONS FROM RADIATOR
2. ASSEMBLE SST
SST 09230-01010
(a) Install the claw to the overhaul handle, inserting it in the
hole in part ºAº as shown in the installation.
(b) While gripping the handle, adjust the stopper bolt so that
dimension ºBº shown in the diagram is 0.2 - 0.5 mm
(0.008 - 0.020 in.).
NOTICE:
If this adjustment is not done, the claw may be damaged.
3. UNCAULK LOCK PLATES
Using SST to release the caulking, squeeze the handle until
stopped by the stopper bolt.
SST 09230-01010
4. REMOVE TANKS AND O-RINGS
(a) Lightly tap the radiator hose inlet (or outlet) with a soft-
faced hammer and remove the tank.
(b) Remove the O-ring.
5. A/T:
REMOVE OIL COOLER FROM LOWER TANK
(a) Remove the inlet pipes.
HINT:
Make a note of the direction to face the pipes.
(b) Remove the nuts, plate washers and oil cooler.
(c) Remove the O-rings from the oil cooler.