1997 SUBARU LEGACY cruise control

G4M0167
13) Finally check clearance between pipes and/or hoses,
as shown above.
If clearance between cruise control pump and power steer-
ing hose is less than 10 mm (0.39 in), proceed as follows:
(1) Move clamped section
A(refer to figure above.)
down to a point where pipe is close to crossmember.
Pipe-to-crossmember clearance:
10 mm (0.39 in), min.
(2) Check that clearance between cruise control pump
and power steering hose is at least 10 mm (0.39 in). If
it is not, bend section
Bdown until a clearance of at
least 10 mm (0.39 in) is obtained.
B4M1159A
2. RHD MODEL
1) Interconnect pipes C and D.
Tightening torque:
Joint nut
15±5 N⋅m (1.5±0.5 kg-m, 10.8±3.6 ft-lb)
CAUTION:
Visually check that hose between tank and pipe D is
free from bending or twisting.
2) Connect pipe D from oil tank.
67
4-3SERVICE PROCEDURE
7. Pipe Assembly (Power Steering System)

7. CLEARANCE TABLE (LHD MODEL)
CAUTION:
This table lists various clearances that must be cor-
rectly adjusted to ensure normal vehicle driving with-
out interfering noise, or any other faults.
LocationMinimum
allowance
mm (in)LocationMinimum
allowance
mm (in)

1Crossmember—Pipe5 (0.20)6Exhaust pipe—Pipe15 (0.59)

2DOJ—Shaft or joint14 (0.55)7Exhaust pipe—Gearbox bolt15 (0.59)

3DOJ—Valve housing11 (0.43)8Side frame—Hose A and B15 (0.59)

4Pipe—Pipe
2 (0.08)
9Cruise control pump—Hose A and B15 (0.59)
Pipe—Crossmember
10Pipe portion of hose A—Pipe portion of hose B1.5
(0.059)

5Stabilizer—Pipe5 (0.20)11AT cooling hose—Joint20 (0.79)
B4M0565A
96
4-3DIAGNOSTICS
1. Power Steering

1. Pedal (MT Model)
1. 2200 cc MODEL
B4M0737A

1Accelerator pedal


2Bushing


3Holder


4Accelerator bracket


5Stopper


6Clip


7Accelerator spring


8Accelerator pedal spring


9Spring pin


10Accelerator pedal pad


11Accelerator stopper


12Clip


13Accelerator plate

14Pedal bracket


15Stop light switch (Without T.C.S.) /
stroke sensor (With T.C.S.)


16Brake pedal


17Spacer


18Snap pin


19Brake pedal pad


20Clevis pin


21Brake pedal spring


22Washer


23Clutch pedal pad


24Clutch pedal


25Bushing assist

26Spring assist


27Clutch cable clamp


28Clutch cable


29Mass damper


30Clutch switch (Starter interlock)


31Clutch switch (With cruise control)
Tightening torque: N⋅m (kg-m, ft-lb)
T1: 5.9±1.5 (0.60±0.15, 4.3±1.1)
T2: 8±2 (0.8±0.2, 5.8±1.4)
T3: 18±5 (1.8±0.5, 13.0±3.6)
T4: 29±7 (3.0±0.7, 21.7±5.1)
3
4-5COMPONENT PARTS
1. Pedal (MT Model)

2. 2500 cc MODEL
B4M1158A

1Holder


2Accelerator bracket


3Stopper


4Clip


5Bushing


6Accelerator spring


7Accelerator pedal spring


8Accelerator pedal


9Spring pin


10Accelerator pedal pad


11Accelerator stopper


12Snap pin


13Brake pedal pad


14Brake pedal

15Clevis pin


16Brake pedal spring


17Bracket shaft


18Clutch pedal pad


19Clutch pedal


20Bushing C


21Clip


22Clutch clevis pin


23Assist rod


24Assist plate A


25Assist spring A


26Assist spring B


27Assist bushing


28Assist plate ASSY

29Pedal bracket


30Stop light switch


31Wave washer


32Lever


33Clutch switch (Starter interlock)


34Clutch switch (With cruise control)
Tightening torque: N⋅m (kg-m, ft-lb)
T1: 2.2±0.5 (0.22±0.05, 1.6±0.4)
T2: 8±2 (0.8±0.2, 5.8±1.4)
T3: 18±5 (1.8±0.5, 13.0±3.6)
T4: 29±7 (3.0±0.7, 21.7±5.1)
4
4-5COMPONENT PARTS
1. Pedal (MT Model)

B4M1190A
F: ADJUSTMENT
1. CLUTCH PEDAL (2500 cc MODEL)
1) Turn cruise control clutch switch lock nuts until clutch
pedal full stroke length is within specifications.
CAUTION:
Do not attempt to turn clutch switch to adjust clutch
pedal full stroke length.
NOTE:
If lock nuts cannot adjust clutch pedal full stroke length to
specifications, turn master cylinder push rod to adjust it.
Specified clutch pedal full stroke: A
145—150 mm (5.71—5.91 in)
Tightening torque (Clutch switch lock nut):
8±2 N⋅m (0.8±0.2 kg-m, 5.8±1.4 ft-lb)
B4M1189A
2) Turn master cylinder push rod so that clevis pin moves
to the left and then to the right. Clevis pin must move with-
out resistance while it is rattling.
Tightening torque (Push rod lock nut):
8±2 N⋅m (0.8±0.2 kg-m, 5.8±1.4 ft-lb)
3) Depress and release clutch pedal 2 to 3 times to ensure
that clutch pedal and release fork operate smoothly. If
clutch pedal and release fork do not operate smoothly,
bleed air from clutch hydraulic system. [W202].>
4) Measure clutch pedal full stroke length again to ensure
that it is within specifications. If it is not, repeat adjustment
procedures again from the beginning.
Specified clutch pedal full stroke:
145—150 mm (5.71—5.91 in)
16
4-5SERVICE PROCEDURE
1. Pedal

B6M0059A
C: INSPECTION
1. STOP LIGHT SWITCH (ON-CAR)
Without cruise control model
1) Disconnect connector of stop light switch from body
harness.
2) Check continuity between terminals when push rod is
pushed in 4.0 to 4.5 mm (0.157 to 0.177 in) from end of
outer case.
Terminal
Switch position12
When push rod is
pushed in.
When push rod is
released.
B6M0060A
With cruise control model
1) Disconnect connector of stop light switch from body
harness.
2) Check continuity between terminals when push rod is
pushed in 1.5 to 3.0 mm (0.059 to 0.118 in) from end of
outer case.
Terminal
Switch position1234
When push rod is
pushed in.
When push rod is
released.
17
6-2SERVICE PROCEDURE
5. Stop and Tail Light

21. Cruise Control
A: ADJUSTMENT
B6M0356A
CAUTION:
A: Must be adjusted when cable end outer is fixed in place,
so that gap between throttle cam and lever is 10
1mm
(0.040
0.04in).
(Must be attached while throttle cam is being pulled by wire
cable.)

B: Must be coated evenly on cam end inner connection.
C: Cover must be inserted securely, until tip of cable
touches cover stopper.
Tightening torque: N⋅m (kg-m, ft-lb)
T: 6.4—11.3 (0.65—1.15, 4.7—8.3)
48
6-2SERVICE PROCEDURE
21. Cruise Control

B6M0154A
B: REMOVAL AND INSTALLATION
1. CRUISE CONTROL MAIN SWITCH
1) Remove screws which secure meter visor.
2) Remove meter visor from instrument panel while dis-
connecting connectors.
3) Remove cruise control main switch from meter visor.
B6M0357A
2. CRUISE CONTROL COMMAND SWITCH
1) Remove screw which secures horn pad to the base of
steering wheel.
2) Remove horn pad from steering wheel while discon-
necting connector.
3) Disconnect connector of cruise control command
switch.
4) Remove screws which secure cruise control command
switch to steering wheel, and then remove command
switch.
WARNING:
Refer to 5-5 when removing or installing the module
from the airbag equipped model.
B6M0156
3. ACTUATOR
1) Loosen nut which secures cruise control cable end to
throttle cam, and then remove cable from engine throttle
cam.
2) Remove clip bands from cruise control cable.
CAUTION:

Be careful not to apply excessive load to the wire
cable when adjusting and/or installing; otherwise, the
actuator may be deformed or damaged.

Do not bend cable sharply with a radius less than
100 mm (3.94 in); otherwise, cable may bend
permanently, resulting in poor performance.

When installing cable, be careful not to sharply bend
or pinch the inner cable; otherwise, the cable may
break.
49
6-2SERVICE PROCEDURE
21. Cruise Control