Page 114 of 363
JF5111.0
INJECTION
Fault finding - Checking conformity
17
E7J 780
engine
Order of
operationsFunction to be
checkedAction Bargraph Display and notes
1 Change to status test
modeG01*
10.NJ
Use fiche n° 27
status test side
2 No fault presentEnsure this bargraph is not
flashing, otherwise enter
G02* and turn over the fiche.
IMPORTANT: This bargraph
may flash if the vehicle has no
immobiliser. Ignore this
bargraph if fault bargraph 2 RH
side is illuminated and *22 = 2
dEF.
Repair the faulty component
the erase the memory (G0**)
and return to the status test
(G01*)
3 Battery voltage# 04
if in # 04
then # 06 13 volts < X < 14.5 volts
X < 12.7 volts
Engine speed < X < 930
rpm nominal
Engine warm, at idle speed, after fan assembly has operated at least once (air
conditioning not selected).NOTES
20
17-66
Page 121 of 363
JSA051.0
INJECTION
Fault finding - Introduction
17
D7F 710
engine -
35 tracks
If the information obtained by the XR25 requires electrical continuities to be checked, connect bornier MS
1048.
Bornier MS 1048 is a 35 track base with a printed circuit on which are 35 copper coated surfaces, numbered
from 1 to 35.
Using the wiring diagrams, the tracks connecting the components to be tested can be easily identified.
IMPORTANT :
• All tests using bornier MS 1048 must be carried out with the battery disconnected.
• The bornier is only designed to operate with an ohmmeter. Under no circumstances should 12 Volts be
applied to the test points.
89024S3
17-76
Page 143 of 363

This bargraph only illuminates when the computer feed has been cut (disconnection of the battery, the
computer, ...).
Check the computer feed hygiene:
Computer 18 5 Main relay
Main relay 3 Fuse
Computer 26 2 Main relay
Main relay 1 Fuse
Computer 20 2 Fuel pump relay
Fuel pump relay 1 Fuse
Repair if necessary.
Turn the engine.
Switch the ignition off and wait for the loss of dialogue between the XR25 and the computer.
Switch the ignition on.
Enter dialogue with the computer.
Erase the computer memory using G0**.
NOTE :memorised faults are erased. It would therefore be useful to carry out a road test to check there
are no faults on the injection system.
JSA051.0
INJECTION
Fault finding - Interpretation of XR25 bargraphs17
D7F 710
engine -
35 tracks
Erase the computer memory using G0**.
Try to start the engine. Switch the ignition on, then deal with the other faults.
Remember to carry out a status and parameter check.AFTER REPAIR
Bargraph 13 LH side illuminatedFiche n° 27 side 1/2
MEMORY CIRCUIT
XR25 aid:Loss of computer feed
13
NoneNOTES
17-98
Page 148 of 363
JSA051.0
INJECTION
Fault finding - Status and parameter checks
17
D7F 710
engine -
35 tracks
Engine cold, ignition on.NOTES
Order of
operationsFunction to be
checkedAction Bargraph Display and notes Fault finding
1Dialogue
with XR25D13
(selector on
S8)Fault test
9.NJ
Use fiche 27
Code present
Deal with
fault
bargraph
2Change to
status testG01*
10.NJ
Status testNone
3Battery
voltage# 0411.8 < X < 13.2 V
DIAG 1
4Computer
configurationComputer configured to
manual gearbox
Computer configured to
automatic transmissionSee Fiche
"Reminder C"
to configure
vehicle
5Immobiliser
(if option)Ignition onThis status bargraph must
be extinguished when
the ignition is on to
indicate that the
immobiliser is not active.
DIAG 12
1
19
19
1
1
3
17-103
Page 154 of 363

JSA051.0
INJECTION
Fault finding - Status and parameter interpretation17
D7F 710
engine -
35 tracks
AFTER REPAIRStart the status and parameter check again from the beginning.
DIAG 1
Fiche n° 27
BATTERY VOLTAGE
XR25 aid:Battery voltage, ignition on, Minimum < # 04 < Maximum
Battery voltage, idle speed, Minimum < # 04 < Maximum
No fault bargraphs should be illuminated.
No consumersNOTES
If # 04 < Minimum, the battery is discharged:
Check the charging circuit to determine the cause of this fault.
Ignition on
If # 04 > Maximum, the battery may be overcharged:
Check the charging voltage is correct with and without consumers.
If # 04 < Minimum, the charging voltage is too low:
Check the charging circuit to determine the cause of this fault.
At idle speed
If # 04 > Maximum, the charging voltage is too high:
The alternator regulator is faulty. Repair this fault and check the electrolyte level in the battery.
NOTE:
The battery and the charging circuit may be checked using the OPTIMA 5800 station (measurement does
not require the battery to be disconnected, which retains the memories of the computers).
17-109
Page 183 of 363
JSA051.0
INJECTION
Fault finding - Checking conformity
17
D7F 710
engine -
35 tracks
Order of
operationsFunction to be
checkedAction Bargraph Display and notes
1 Change to status test
modeG01*
10.NJ
Use fiche n° 27
status test side
2 No fault presentEnsure this bargraph is not
flashing, otherwise enter
G02* and turn over the fiche.
IMPORTANT: This bargraph
may flash if the vehicle has no
immobiliser. Ignore this
bargraph if fault bargraph 2 RH
side is illuminated and *22 = 2
dEF.
Repair the faulty component
the erase the memory (G0**)
and return to the status test
(G01*)
3 Battery voltage# 04
if in # 04
then # 06 13 volts < X < 14.5 volts
X < 12.7 volts
Engine speed < X < 880
rpm nominal
Engine warm, at idle speed, after fan assembly has operated at least onceNOTES
20
17-138
Page 191 of 363
JSA052.0
INJECTION
Fault finding - Introduction
17
D7F 710
engine -
55 tracks
If the information obtained by the XR25 requires electrical continuities to be checked, connect bornier Sus
1228.
Bornier Sus 1228 is a 55 track base with a printed circuit on which are 55 copper coated surfaces, numbered
from 1 to 55.
Using the wiring diagrams, the tracks connecting the components to be tested can be easily identified.
IMPORTANT :
• All tests using bornier Sus 1228 must be carried out with the battery disconnected.
• The bornier is only designed to operate with an ohmmeter. Under no circumstances should 12 Volts be
applied to the test points.
97434S
17-148
Page 213 of 363

This bargraph only illuminates when the computer feed has been cut (disconnection of the battery, the
computer, ...).
Check the computer feed hygiene:
Computer 1 5 Main relay
Main relay 3 Fuse
Computer 40 2 Main relay
Main relay 1 Fuse
Computer 48 2 Fuel pump relay
Fuel pump relay 1 Fuse
Repair if necessary.
Run the engine.
Switch the ignition off and wait for the loss of dialogue between the XR25 and the computer.
Switch the ignition on.
Enter dialogue with the computer.
Erase the computer memory using G0**.
NOTE :Memorised faults are erased. It would therefore be useful to carry out a road test to check
there are no faults on the injection system.
JSA052.0
INJECTION
Fault finding - Interpretation of XR25 bargraphs17
D7F 710
engine -
55 tracks
Erase the computer memory using G0**.
Try to start the engine. Switch the ignition on, then deal with the other faults.
Remember to carry out a status and parameter check.AFTER REPAIR
Bargraph 13 LH side illuminatedFiche n° 27 side 1/2
MEMORY CIRCUIT
XR25 aid:Loss of computer feed.
13
NoneNOTES
17-170