1997 RENAULT KANGOO gearbox

FUEL MIXTURE
Specifications
12
DESCRIPTIONMAKE/TYPESPECIAL NOTES
Computer SAGEM or
MAGNÉTI MARÉLLI
35 tracks on manual gearbox vehicles without option
55 tracks on air conditioning vehicles
Injection - Multipoint with semi-sequential regulation
Ignition
-Static with 2 dual output
monobloc coils
Power module integral
in computer
One pinking sensor
tightening torque : 2.5 daN.m
TDC sensor - Resistance 220 Ω
Plugs
EYQUEM : RFC50LZ2E
NGK : BKR5EKGap: 0.9 mm
Tightening torque: 2.5 to 3 daN.m
Fuel filter - Mounted under vehicle in front of fuel tank
Replaced during major service
Fuel pump
WALBROSubmerged in fuel tank
Flow: at least 80 litres/hour at a regulated pressure
of 3 bars and a voltage of 12 V
Pressure regulator
-Regulated pressure
Zero vacuum :3 ± 0.2 bars
Vacuum of 500 mbars :2.5 ± 0.2 bars
Solenoid injectors
SIEMENSVoltage:12 Volts
Resistance :14.5 ± 1 Ω
Tracks Resistance
1 - 2 1.5 Ω
1
- 4 |1 - 3
2 -3 | 2 - 41 Ω
3 - 4 0.6 Ω
HT - HT8 KΩ
D7F engine
12-2

FUEL MIXTURE
Specifications
12
Vehicle GearboxEngine
Type SuffixBore
(mm)Stroke
(mm)Capacity
(cm
3)RatioCatalytic
converterDepollu-
tion
standard
XC0C Manual E7J 780 75.8 77 1390 9.5/1 C63 EU 96
Temperature in °C (± 1°) 0 20 40 80 90
Air temperature sensor
Type CTN
Resistance in Ohms7470 to
119703060 to 4045 1315 to 1600 - -
Coolant temperature sensor
Type CTN
Resistance in Ohms6700 to 8000 2600 to 3000 1100 to 1300 270 to 300 200 to 215
Engine
Type SuffixTests at idle speed*
Engine
speed
[rpm]Pollutant emission **
CO (%) (1) CO
2 (%) HC (ppm) Lambda (λ)Fuel***
(minimum octane
rating)
E7J 780 750±50 0.5 max 14.5 min 100 max 0.97<λ<1.03 Unleaded (OR 95)
(1) at 2500 rpm, CO must be a maximum of 0.3
* For a coolant temperature above 80°C and after stable speed of 2500 rpm, for about 30 seconds. Test to
be carried out after return to idle speed.
** For legal values refer to your country specification.
*** OR 91 unleaded compatible.E7J engine
12-4

FUEL MIXTURE
Inlet/Exhaust manifolds
12F8Q engine
Manifold mounting studs on cylinder head 1
Manifold mounting nuts on cylinder head 2.7
Inlet manifold strut mounting bolt 2.5
Cylinder block strut mounting bolt 2.5
TIGHTENING TORQUES (in daN.m)
REMOVAL
Remove the air filter (two mounting bolts at the
top, two mounting nuts at the bottom (1)).
Remove, from above, the two nuts fixing the ex-
haust downpipe to the manifold.
Slacken, without removing it, the nut on the
clamp connecting the downpipe to the exhaust
pipe.
Tilt the exhaust downpipe towards the gearbox.
Remove the nuts securing the manifolds:
- nuts (A) from above,
- nuts (B) from below.
PRO12.1
Special note
To remove nut (C) located above the starter mo-
tor, use a small ratchet (6.35 mm square) and a
universal joint.
13047-1R1
13047R
12-14

DIESEL EQUIPMENT
Specifications
13
Vehicles GearboxEngine
Type SuffixBore
(mm)Stroke
(mm)Capacity
(cm
3)RatioCatalytic
converterDepollution
standard
XC0D JB F8Q 662 80 93 1 870 21.5/1 C67 EU96
XC0E JB F8Q 630 80 93 1 870 21.5/1 C67 EU96
Vehicles
ENGINE SPEED (rpm)
Idle speedno load
maximumfull load
maximum
SMOKE OPACITY
Homologation value Legal maximum
XC0D 825 ± 50 4 600 ± 100 4 100 ± 100 1.05 m
-1 (35 %) 2.5 m -1 (64 %)
XC0E 825 ± 50 4 600 ± 100 4 100 ± 100 1.11 m
-1 (36 %) 2.5 m -1 (64 %)
Temperature in °C (± 1°) 0 20 40 80 90
Air temperature sensor
Siemens CTN type
Resistance in Ohms7470 to
119703060 to 4045 1315 to 1600 - -
Coolant temperature sensor
Siemens CTN type
Resistance in Ohms- 3060 to 4045 1315 to 1600 300 to 370 210 to 270
13-14

STARTING - CHARGING
Starter motor
16
REMOVAL
Place the vehicle on a two post lift.
Remove :
- the battery,
- the injection computer mounting, after ha-
ving disconnected the 55 track connector as
well as the impact switch connector,
13088S
- the mounting (1) for the power assisted stee-
ring pipe, along with the strut at (A),
13336-1R
- the front right hand wheel ,
- the driveshaft pin using punches B. Vi. 31-01,
- the upper shock absorber bolt and slacken the
lower bolt.
Tilt the hub and release the driveshaft assembly
from the gearbox.
Remove the starter connections , as well as the
mounting bolts and extract these from the bot-
tom of the vehicle.
REFITTING
Refitting is the reverse of removal.
Check for the presence of the centring dowel
which should be located at (B).
13087R
E7J Engine
16-10

INJECTION
General
17
SPECIAL NOTES FOR MULTIPOINT INJECTION
• 35 track SAGEM or MAGNETI MARELLI computer for vehicles without options.
• 55 track SAGEM computer ,
SAFIR or MAGNETI MARELLI type for versions with air conditioning.
•Semi-sequential multipoint injection. Injectors controlled two by two (injectors for cylinders 1 and 4 fol-
lowed by injectors for cylinders 2 and 3).
•Semi-static ignition with dual single unit coils.
•Canister bleed solenoid valve controlled by RCO signal.
•Computer configuration depending on gearbox type (manual gearbox or automatic transmission).
•The maximum engine speed permitted is 6 200 rpm.
•Idle speed correction depending on :
- battery voltage,
- air conditioning
- power assisted steering pressostat.
•Injection warning light on instrument panel not operational.
•Use fault finding fiche n° 27. D7F Engine
FITTING A 2ND GENERATION ENGINE IMMOBILISER REQUIRES A SPECIAL PROCEDURE FOR REPLACING THE
COMPUTER.
17-4

INJECTION
General
17
SPECIAL NOTES FOR MULTIPOINT INJECTION
• 55 track SIEMENS FENIX 5 computer.
•Semi-sequential multipoint injection. Injectors are controlled two by two (injectors for cylinders 1 and 4
followed by cylinders 2 and 3).
•Semi-static ignition with dual coils.
•Canister bleed solenoid controlled by RCO signal.
•Computer configuration depending on gearbox type (manual gearbox or automatic transmission)
•Idle speed correction depending on :
- air conditioning,
- power assisted steering pressostat,
- battery voltage.
•Injection warning light on instrument panel operational.
•Use fault finding fiche n° 27.
•Maximum speed :
-6 200 rpm if 1st , 2nd or 3rd gears
-6 000 rpm if 4th,or 5th gears. E7J Engine
FITTING A 2ND GENERATION ENGINE IMMOBILISER REQUIRES A SPECIAL PROCEDURE FOR REPLACING THE
COMPUTER.
17-5

INJECTION

Computer configuration depending on gearbox type17
The screen will display :
COMPUTER CONFIGURATION DEPENDING ON GEARBOX TYPE (MANUAL GEARBOX OR AUTOMATIC
TRANSMISSION)
Each time the injection computer is replaced, it must be programmed with the type of gearbox (manual or
automatic) which is fitted in the vehicle. The computers are designed to function with either type of gearbox.
Method for configuring the computer
Connect the
XR25
Select S8
Switch on the ignition
Enter D13 then
For vehicles fitted with manual gearbox :
Enter G50* 2*
For vehicles fitted with automatic transmission :
Enter G50* 1*
if the configuration has not been made
To ensure that the computer has memorised the data correctly, switch the ignition back on , using fault fin-
ding fiche n° 27; the fault bargraph
20 LH should be extinguished, whilst the 19 LH or RH status bargraph
should be illuminated.
then if the configuration is complete
17-16