1997 MERCEDES-BENZ ML500 ECU

AR20.00-P-1250B
Remove oil from cooling and heating system
22.7.97

ENGINE
611.960 in MODEL 202.134 /193 /194 /133

ENGINE
611.961 in MODEL 210.006 /206 /007 /606

ENGINE
611.962 in MODEL 203.006 /004 /206 /204 /706

ENGINE
612.961 in MODEL 210.616 /216 /016

ENGINE
612.962 in MODEL 203.016 /216

ENGINE
612.963 in MODEL 163.113

ENGINE
613.960 in MODEL 220.026

ENGINE
613.961 in MODEL 210.026 /226

ENGINE
628.960 in MODEL 220.028 /128

ENGINE
628.961 in MODEL 211.028

ENGINE
628.963 in MODEL 163.128

ENGINE
646.951 in MODEL 211.004

ENGINE
646.961 in MODEL 211.006 /206 /606

ENGINE
647.961 in MODEL 211.016 /216 /616

ENGINE
648.961 in MODEL 211.023 /026 /223 /226

ENGINE
612.967 in MODEL 209.316

ENGINE
612.990 in MODEL 203.018 /218 /718

ENGINE
646.962 in MODEL 203.007 /207 /707

ENGINE
646.963 in MODEL 203.008 /208 /708

P20.00-2078-06

Shown on engine 611.962

1
Coolant expansion reservoir

18
Radiator

20
Coolant thermostat


Remove/Install


Danger!

Risk of accident
caused by vehicle starting

off when engine is running.
Risk of injury


caused by contusions and burns when

working in engine during starting procedure
Secure vehicle to prevent it from moving.
Wear closed and snug-fitting work clothes.

Do not grasp hot or rotating parts.

AS00.00-Z-0005-01A


Danger!

Risk of injury
from
fingers being jammed

or crushed
when removing / install / aligning
hoods, doors, trunk lid/tailgate or sliding roof.
With moving components, ensure that no

body parts or limbs are within the operating

range of moving parts.

AS00.00-Z-0011-01A


Danger!

Risk of injury
to skin and eyes suffering

scalding from contact with hot coolant spray.
Risk of poisoning
if coolant is swallowed.
Do not open cooling system unless coolant

temperature is below 90 °C. Open cap slowly

and release the pressure. Do not pour coolant

into beverage bottles.

Wear protective gloves, protective clothing

and eye protection.

AS20.00-Z-0001-01A

1
Open the engine hood and raise to vertical

position
Model 163

AR88.40-P-1000GI

Model 202

AR88.40-P-1000E

Model 203

AR88.40-P-1000P

Model 209

AR88.40-P-1000Q

Model 210

AR88.40-P-1000F

Model 211

AR88.40-P-1000T

Model 220

AR88.40-P-1000M

Copyright DaimlerChrysler AG 12.05.2006 CD-Ausgabe G/10/04 . This WIS print-out will not be recorde
d by Modification services.
Page 1

AZ88.30- P- 0007GH Retrofit fender flares 20.9.01
MODEL 163.113 / 154 #A as of 289565,
163.113 #X as of 754620,
163.128 / 175 except CODE (U49) Styling package
3 Fender flare4 Rear bumper adapter
5 Rocker panel adapter
P88.30- 2205- 06
P88.30- 2206- 01 P88.30- 2207- 01 P88.30- 2208- 01Front fender flare Rear fender flare Rear bumper adapter
Left illustration
Rocker panel adapter, front
Right illustration
Rocker panel adapter, rear
P88.30- 2209- 01 P88.30- 2210- 01
 Install
 If primed parts are ordered, drying temperature
after painting should NOT exceed 75 °C.
 NOT
Do install adapters on rocker panel cover if
vehicle is equipped with running boards, side
bars, or side step bars.
 Each accessory panel is marked for correct
LH Front RH
location: " , ", etc.
1 Clean front surface, outer lip, and inner lip of
fender inside wheelhouse
2 Clean front and rear ends of rocker panel coverand front corners of rear bumper
3 Mark (1) center of attachment clip (2) mounting  Mark outer surface of panels so that mark
points on each fender flare (3), rear bumper is visible when panel is in installed position. Front
adapter (4), and rocker panel adapter (5) not
rocker panel adapters are secured with a
clip.
az8830p0007gh Retrofit fender flares
Page 1 of 3

4 Place fender flare (3) into position on fender
 Align fender flare properly on fender: Flare
should match contours of body.
5 Mark alignment position of fender flare on fender
surface and fender flare
6 Mark attachment clip (2) positions on outer lip of
 Use marks on fender flare for reference.
fender inside wheelhouse
7 Remove adhesive cover from provided anti-
 4 anti- corrosion plates (6) for each fender
corrosion plates (6) and adhere plates to inner lip
flare. Align center of plates to clip position
of fender
marks on outer lip of fender.
8 Peel back 50 mm of cover from adhesive strip
on inside of fender flare (3)
9 Place fender flare (3) into proper position on
 Align fender flare with marks.
fender
10 Peel remaining cover from adhesive strip on

Ensure fender flare remains in proper
inside of fender flare and press fender flare
position.
firmly onto fender
11 Secure fender flare (3) to fender with provided
 4 attachment clips (2). Ensure correct
attachment clips (2)
positioning of clips: align with marks. Ensure
clips attach to pocket on inside of fender flare
and anti- corrosion plate (6) on inner lip of fender.
Clip should NOT touch vehicle paint.
12 Repeat for each fender flare (3)
 Worksteps 3 - 11.
13 Place rear bumper adapter (4) into position on
 Align adapter properly on bumper: Adapter
rear bumper
should match contours of bumper.
14 Mark attachment clip (2) positions on outer lip of
 Use marks on adapter for reference.
rear bumper
15 Remove adhesive cover from provided anti-
 2 anti- corrosion plates (6) for each bumper
corrosion plates (6) and adhere plates to inner lip
adapter. Align center of plates to clip position
of bumper
marks on outer lip of bumper.
16 Peel back 20 mm of cover from adhesive strip
on inside of rear bumper adapter (4)
17 Place rear bumper adapter (4) into proper
position on rear bumper
18 Peel remaining cover from adhesive strip on

Ensure bumper adapter remains in proper
inside of rear bumper adapter (4) and press
position.
adapter firmly onto bumper
19 Secure rear bumper adapter (4) to rear bumper
 2 attachment clips. Ensure clips attach to
with provided attachment clips (2)
pocket on inside of bumper adapter and anti-
corrosion plate (6) on inner lip of bumper.
20 Repeat for other rear bumper adapter (4)
 Worksteps 13 - 19.
21 Place rocker panel adapter (5) into position on
 Align adapter properly on rocker panel
rocker panel cover
cover: Adapter should match contours of cover
and align with bottom edge of fender flare.
22 Mark attachment clip (2) positions on outer lip of
rear
Only for rocker panel adapters. Use
rocker panel cover
marks on adapter for reference.
23 Remove adhesive cover from provided anti-
 Only for rear rocker panel adapters.
corrosion plate (6) and adhere plate to inner lip of
1 anti- corrosion plate (6) for each rocker panel
rocker panel cover
adapter. Align center of plate to clip position
mark on outer lip of rocker panel cover.
24 Peel back 20 mm of cover from each adhesive
strip on inside of rocker panel adapter (5)
25 Place rocker panel adapter (5) into proper
position on rocker panel cover
26 Peel remaining cover from each adhesive strip
 Ensure rocker panel adapter remains in
on inside of rocker panel adapter and press
proper position.
adapter firmly onto rocker panel cover
27 Secure rocker panel adapter (5) to rocker panel
 Only for rear rocker panel adapters. Use
cover with provided attachment clip (2)
mark on adapter for proper placement of
attachment clip in pocket on inside of adapter.
Front rocker panel adapters are NOT secured
with a clip.
28 Repeat for each rocker panel adapter (5)
 Worksteps 21 - 27.
Parts ordering notes
Part no. DesignationQuantity
B6 688 0800 Fender flares, primed1B6 688 0801 Fender flares, black1B6 688 0802 Fender flares, brilliant silver1B6 688 0803 Fender flares, bordeaux red1B6 688 0804 Fender flares, alabaster white1
B6 688 0805 Fender flares, black opal1B6 688 0806 Fender flares, tansanite blue1B6 688 0807 Fender flares, jaspis blue1
B6 688 0808 Fender flares, desert silver1B6 688 0809 Fender flares, andradite green1B6 688 0816 Adapter kit for fender flares, primed1B6 688 0817 Adapter kit for fender flares, black1B6 688 0818 Adapter kit for fender flares, brilliant silver1
az8830p0007ghRetrofit fender flares Page 2 of 3

AZ91.20-P-0001A
Retrofitting anchor rings for child seat restraint attachments
14.11.00

MODEL
163.113 /136 /154 /172 /174

P91.20-2039-06

2
Anchor mounting plate

3
Long spacer

4
Short spacer

5
Trim plate

6
Anchor ring

7
Long bolt

8
Short bolt

9
Trim cover

P91.20-2040-01

1
Template

12
Bolt location for

mounting plate

13
Rivet locations for

mounting plate
Hole in carpet,

Ø=57 mm

10
Center hole for

anchor ring, Ø=9.5

mm

11
Hole for rivet, Ø=4

mm

P91.20-2038-01


Removing

1
Remove compact spare tire

See Owner's Manual.

2
Fold 3rd row seats to storage position

Only with code (847). See Owner's Manual.

3
Remove footwell covers

See Owner's Manual.

4
Remove cargo anchor rings

Modifying

5
Place template (1) on top of load

compartment floor covering and secure with

cargo anchor bolts (arrows)

Turn template over for opposite side.

Template

*163589066300

6
Mark floor covering through center of bolt

location (12) for anchor mounting plate (2)

Only for those positions at which anchor

rings will be installed.

7
Remove template (1)

8
Remove load compartment floor covering

f

AR68.20-P-4810GH

9
Place floor covering faceup on suitable surface

10
Using hole saw, create Ø=57 mm hole for

anchor ring assembly


Only for those positions at which anchor

rings will be installed. Secure floor covering

appropriately to ensure hole is cut cleanly.

Use mark as a guide for center of hole.

11
Lower rear axle carrier

Only Model 163.174 for installation of 2nd

row center anchor ring.

f

AR35.10-P-0020-01GH

12
Place template (1) on floor pan and secure

with cargo anchor bolts

Copyright DaimlerChrysler AG 14.06.2006 CD-Ausgabe G/10/04 . This WIS print-out will not be recorde
d by Modification services.
Page 1

13
Mark floor pan through center of rivet and bolt

locations (12, 13) for anchor mounting plate (2)


Only for those positions at which anchor

rings will be installed.

14
Remove template (1)

15
At marks, drill Ø=9.5 mm hole (10) for anchor

bolt and Ø=4 mm holes (11) for rivets

Model 163.174: To avoid damaging

auxiliary fuel tank, do not drill more than 5mm

through floor pan for 2nd row center anchor

ring.

16
Smooth rough edges of holes on underside of

floor pan

17
Clean, prime, and paint holes

18
Using an assistant, place mounting plate (2)

into position from underneath vehicle and

secure with bolt (8)

Plate should be flush with surface of body.

19
Rivet plate into position from inside vehicle,

then remove bolt (8)

20
Seal underbody at plate location
Body seam sealant

*BR00.45-Z-1004-01A


Installing

21
Install load compartment floor covering

Do NOT install internal spare on Model

163.174 at this time.

f

AR68.20-P-4810GH

22
Loosely install trim plate (5) to observe fit to

floor covering

Straight edge of plate (5) towards front of
vehicle.

23
Remove trim plate (5) and relieve floor

covering so that plate, when installed, is

completely flush with floor covering


Use caution to avoid making hole too

large for trim plate to cover hole completely.

Square off hole at front. Relieve only down to

foam.

24
Install anchor ring (6) and related components

Use short spacer (4) on 3rd row rings.

Use long spacer (3) on 2nd row outboard

rings. Use short bolt (8) and no spacer on 2nd

row center ring.

Torx bit set

*000589011000


*BA68.50-P-1001-02A

25
Reinstall rear axle carrier

Model 163.174 only.

f

AR35.10-P-0020-01GH

26
Reinstall internal spare tire and carrier

Model 163.174 only.

f

AR68.30-P-4610GH

27
Reinstall compact spare tire

See Owner's Manual.


Luggage nets

Number

Designation
Model 163

BA68.50-P-1001-02A
Screw for cargo anchoring mount on load

compartment floor
Nm
24

163 589 06 63 00

Template

Internal Torx set

000 589 01 10 00

Repair products
Number

Designation
Order number

BR00.45-Z-1004-01A
MB body sealant for sealing seams (can be painted over/310 ml tube)
001 989 63 20

Parts ordering notes

Copyright DaimlerChrysler AG 14.06.2006 CD-Ausgabe G/10/04 . This WIS print-out will not be recorde
d by Modification services.
Page 2

ENGINE 112.942 in MODEL 163.154
ENGINE 112.970 in MODEL 163.157
ENGINE 113.942 in MODEL 163.172
ENGINE 113.981 in MODEL 163.174
ENGINE 113.965 in MODEL 163.175
Fig. 19: Identifying Throttle Control Components
- Shown On Engine 112.942 In Model 163.154

Remove, Install
1.1Remove fender liner in right front fender Only on vehicles with right-hand
drive.AR88.10-P-
1300GH
2Detach control cable (32) at ball head
3
Push plastic clip (30/4) together and pull out
of fixed lever (10) together with control cable
(32)

4Remove cover below instrument panel (left) AR68.10-P-
1500GH
5Unclip control cable holder (arrow) from
accelerator pedal (24) Installation: Expanding wedge
pin (24/1) must securely latch.

2001 Mercedes-Benz ML320
1998-2005 ACCESSORIES & BODY CAB Throttle Control, Speed Control Systems - 163 Chassis
me
Saturday, October 02, 2010 3:36:28 PMPage 33 © 2006 Mitchell Repair Information Company, LLC.

Test values for shock absorber
the projection length (a) of
the piston rod.
Push in piston rod as
far as it will go. Then hold
vertically so that piston
rod points down, and
measure projection length
(a) of piston rod.
Shock absorber in new
condition:
Shock absorber in used
condition:
Model 129, 170, 202, 208,
210, 211, 230*BE32.25-P-1002-02A
Model 129, 170, 202, 208,
210, 211, 230
If shock absorber exceeds
specified value, dispose of
it:
By workshop: ?*BE32.25-P-1001-02A
Disposing of shock
absorberModel 129, 170, 202, 208,
210OS32.25-P-0121-01A
Model 211OS32.25-P-0121-01TX
Model 230
Disposal by scrap
dealer: ?
Notes on scrapping gas-
filled hydraulic
componentsOS00.00-P-1000-01A
4.1Check rubber mount in
housing eye, replace if
necessary Only on shock
absorbers with rubber
mount in housing eye and
only if the shock absorber
is not replaced.
The rubber mounts
must be seated securely in
the body eye and must not
be cracked or damaged.
If fitted, damaged rubber
mounts can cause
knocking noises.
NumberDesignationModel 129Model 170Model 202
BE32.25-P-1001- Oil reserve check mm0+20+20+2

2001 Mercedes-Benz ML320
1998-2005 SUSPENSION Suspension - 163 Chassis
me
Saturday, October 02, 2010 3:37:36 PMPage 20 © 2006 Mitchell Repair Information Company, LLC.

6
Notes:
• Your phone plays a confirmation beep when docked. Wait for this beep before undocking.
• While in Vehicular Mode, the phone operates on the vehicle’s integrated cellular antenna.
CC C C
aa a a
uu u u
tt t t
iii i
oo o o
nn n n
::: :
Mercedes-Benz recommends keeping the phone docked in the cradle while operating the vehicle. If you
must use the handset for privacy operation, stop the vehicle prior to removing the phone from the cradle.
Installing the Special Battery Insert
The V60 cradle is supplied with a special insert to make it easier to align the phone with the cradle’s embedded connector
when you use certain batteries.
YY Y Y
oo o o
uu u u

ss s s
hh h h
oo o o
uu u u
lll l
dd d d

oo o o
nn n n
lll l
yy y y

iii i
nn n n
ss s s
tt t t
aa a a
lll l
lll l

tt t t
hh h h
iii i
ss s s

iii i
nn n n
ss s s
ee e e
rr r r
tt t t

iii i
ff f f

yy y y
oo o o
uu u u

aa a a
rr r r
ee e e

uu u u
ss s s
iii i
nn n n
gg g g

tt t t
hh h h
ee e e

ss s s
lll l
iii i
mm m m

oo o o
rr r r

hh h h
iii i
gg g g
hh h h

pp p p
ee e e
rr r r
ff f f
oo o o
rr r r
mm m m
aa a a
nn n n
cc c c
ee e e

bb b b
aa a a
tt t t
tt t t
ee e e
rr r r
yy y y
... .

The slim battery is supplied as a standard component in the CDMA V60 kit, while the high performance battery is standard
in the TDMA V60 kit. You should remove the insert when using the optional extra capacity battery.
To install the insert:
44 4 4

Pivot the cradle down to securely latch it.
NN N N
oo o o
tt t t
ee e e
::: :

The cradle should never be placed into the holder with the phone’s flip open.
CC C C
lll l
oo o o
ss s s
ee e e

tt t t
hh h h
ee e e

ff f f
lll l
iii i
pp p p

bb b b
ee e e
ff f f
oo o o
rr r r
ee e e

ss s s
ee e e
cc c c
uu u u
rr r r
iii i
nn n n
gg g g

tt t t
hh h h
ee e e

cc c c
rr r r
aa a a
dd d d
lll l
ee e e

iii i
nn n n

tt t t
hh h h
ee e e

hh h h
oo o o
lll l
dd d d
ee e e
rr r r
in order to prevent damage to the phone when the console cover is closed.
Step

11 1 1

Align the four tabs on the side of the insert with the corresponding slots in the cradle.
22 2 2

Gently push the insert into the slots until it snaps into place.
If you are using the slim battery, the side marked “FOR USE WITH SLIM BATTERY” should face up.
If you are using the high performance battery, the side marked “FOR USE WITH HIGH PERFORMANCE BATTERY” should face up.
33 3 3

If you plan to use the extra capacity battery with your phone, remove the insert by gently prying it out with a small
flat screwdriver, exercising care not to mar the side walls of the cradle.
Step