Page 3825 of 4133

AR91.40-P-0683GI
Remove, replace and install rear center seat belt
4.5.99
MODELS
163.136 /154 /172 as of 1.9.99,
163.113 /128 /157 /174 /175
P91.40-2170-09
Remove/Install
Danger!
The spring in the inertia reel can pose an
injury hazard
when the tension is released
and it uncoils.
Never disassemble inertia reels
AS91.00-Z-0002-01A
1.1
Disconnect connector from electrical line of
seat belt buckle of the outer rear seat
Only with side airbag in the rear (left and
right), code 293.
Turn ignition key into position "0" in order to
avoid fault codes.
2
Unhook rear seat cover on the back of the
rear seat cushion
3
Carefully lift up rear seat cover and unscrew
bolt from belt end fitting
Do not damage rear seat cover.
Installation:
Align rear seat cushion and
rear seat cover correctly.
*BA91.40-P-1001-01D
Torx bit set
*000589011000
4
Remove belt end fitting from rear seat
5
Detach paneling (1) of belt guide (2) from rear
backrest
Lift up front paneling and remove
6
Unscrew mounting screws of belt guide and
remove belt guide (2)
7
Fold rear backrest forwards
See Operating Instructions
8
Unhook rear backrest cover (3) on the back of
the rear backrest
9
Unscrew bolts (5) of rear wall paneling (4)
10
Remove rear wall covering (4)
Pull at the upper corners of the rear wall
paneling in order to remove
body-bound rivets (10).
Installation:
Replace body-bound rivets.
11
Unscrew bolt (6) from automatic belt retractor
(7)
*BA91.40-P-1005-01D
Torx bit set
*000589011000
12
Detach automatic belt retractor (7) and guide
seat belt through the rear backrest cover of
the rear backrest
Installation:
Pay attention to catch and
correct installation position of the automatic
belt retractor. Make sure seat belt is not
twisted when installed.
Copyright DaimlerChrysler AG 14.06.2006 CD-Ausgabe G/10/04 . This WIS print-out will not be recorde
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Page 3826 of 4133
13
Check seat belt for signs of damage
e
Check seat belts for damage
AP91.40-P-9150GH
14
Install in the reverse order
Seat belts/emergency tensioning retractors
Number
Designation
Model
163 as of
09/99
BA91.40-P-1001-01D
Screw on belt end fitting
Nm
35
BA91.40-P-1005-01D
Screw rear seat belt retractor to 2/3 seat
bench
Nm
40
Torx bit set
000 589 01 10 00
Copyright DaimlerChrysler AG 14.06.2006 CD-Ausgabe G/10/04 . This WIS print-out will not be recorde
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Page 2
Page 3827 of 4133

AR91.40-P-0683GH
Removing and installing rear center seat belt
10.3.97
MODEL
163.136 /154 /172 up to 31.8.99
P91.40-0373-06
1
Torx socket bolt
2
Lap belt end fitting
3
Rear seat cover
4
Torx socket bolt
5
Seat belt buckle
Operation no. of operation texts or standard texts and flat rates
Sector
Op. no.
Operation text
P
911107
REPLACING SEAT BELT FOR MIDDLE REAR SEAT
Removing, installing
1
Fold rear seat backrest forward
See Owner's Manual
2
Unscrew screw (1) for seat belt end fitting on
rear seat
Inner Torx screw for seat belt is fastened
to rear bench seat frame.
*BA91.40-P-1001-01D
Torx bit set
*000589011000
3
Pull lap belt end fitting (2) down and out on
rear seat
4
Pull clip channel for rear seat cover (3) off of
right side of seat frame
5
Remove screw (4) on belt buckle
*BA91.40-P-1006-01D
Torx bit set
*000589011000
6
Pull belt buckle (5) down and out
Check seat belt and belt buckle for
damage.
7
Install in the reverse order
Installation:
Ensure they are installed
free of stress. Do not install seat belt twisted.
Seat belts/emergency tensioning retractors
Number
Designation
Model
163 up to
08/99
Model
163 as of
09/99
BA91.40-P-1001-01D
Screw on seat belt end fittings
Nm
3535
BA91.40-P-1006-01D
Bolt of seat belt buckle to rear seat
Nm
3545
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Page 3828 of 4133
Torx bit set
000 589 01 10 00
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Page 2
Page 3829 of 4133

AR91.40-P-0681GH
Removing and installing rear seat belts
13.3.97
MODELS
163.136 /154 /172 up to 31.8.99
P91.40-0360-06
1
Bolt
2
Seat belt guide bracket
3
Bolt
4
Automatic belt retractor
5
Belt height adjuster
Operation no. of operation texts or standard texts and flat rates
Sector
Op. no.
Operation text
P
911087
REPLACING SEAT BELT FOR LEFT REAR SEAT
P
911097
REPLACING SEAT BELT FOR RIGHT REAR SEAT
P
911112
REPLACING SEAT BELTS (BOTH) FOR REAR SEAT
Removing, installing
Danger!
Risk of injury
through expansion of
automatic belt retractor spring
Never dismantle automatic belt retractor.
AS91.00-Z-0002-01A
1
Remove paneling on C-pillar
AR68.30-P-4490GH
2
Remove bolt (1) on seat belt guide bracket (2)
If necessary remove belt height adjuster
(5) .
*BA91.40-P-1002-01D
3
Remove bolt (3) on automatic belt retractor (4)
*BA91.40-P-1003-01D
4
Remove automatic belt retractor (4)
During installation:
Note catch of
automatic belt retractor.
5
Check seat belts for damage
e
AP91.40-P-9150GH
6
Install in the reverse order
Seatbelts/emergency tensioning retractors
Number
Designation
Model
163 up to
08/99
Model
163 as of
09/99
BA91.40-P-1002-01D
Screw in rear upper belt guide fitting
Nm
3030
BA91.40-P-1003-01D
Screw, on rear automatic belt retractorNm
3030
Copyright DaimlerChrysler AG 14.06.2006 CD-Ausgabe G/10/04 . This WIS print-out will not be recorde
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Page 3830 of 4133
SI91.12-P-0001GH
Service Information: Bowden cables for rear seat
30.5.03
MODELS
163.136 /154 /172 as of 1.9.99,
163.113 /128 /157 /174 /175
40 % rear seat
The Bowden cables for vertical and horizontal adjustment at the
40 % rear seat now can be individually replaced. The new routing
assignment must be observed when replacing the Bowden cables.
The connection at the release handle and at the rear seat support
remain the same.
P91.12-2598-11
1
Cable, vertical adjustment
2
Cable, horizontal adjustment
3
Clip
4
Rubber straps
f
Remove and install cables for rear seat
adjustment
Models 163.136 /154 /172 as of 1.9.99,
163.113 /128 /157 /174 /175
40 % rear seat
AR91.12-P-1130GH
Parts ordering notes
Part no.
Designation
Quantity
163 920 04 64 38
Cable, horizontal adjustment
1
163 920 12 80
Cable, vertical adjustment
1
000 995 18 14
Clip
1
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Page 1
Page 3831 of 4133
SI47.10-P-0007A
Service Information: Procedure for fuel tank leaks
14.8.03
MODEL
124, 126, 129, 140, 163, 168, 170, 201, 202, 203, 208, 209, 210, 211, 215, 220, 230, 240, 460, 461, 463
If a fuel tank has a leak which was caused by an accident with
another vehicle, bottoming out, etc., this
cannot
be claimed as a
warranty/goodwill case.
We
explicitly
state here that repair measures
(e.g. welding, bonding, etc.) on fuel tanks made out of sheet metal or
plastic are not permissible.
The fuel tank is always to be replaced when leaks are determined
which have been caused by damage to the upper or lower sides of
the fuel tank.
Copyright DaimlerChrysler AG 28.05.2006 CD-Ausgabe G/10/04 . This WIS print-out will not be recorde
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Page 1
Page 3832 of 4133

SI47.10-P-0004A
Service Information: Procedure when tank is filled with incorrect fuel
19.12.00
MODEL
202 with ENGINE 611
MODEL
203 with ENGINE 611, 612, 646
MODEL
210 with ENGINE 611, 612, 613
MODEL
220 with ENGINE 613, 628, 648
MODEL
163 with ENGINE 612, 628
MODEL
168 with ENGINE 668
MODEL
209 with ENGINE 612
MODEL
211 with ENGINE 628, 646, 647, 648
MODEL
463 with ENGINE 612, 628
Modification notes
26.7.04
Engines have been added and procedure has been updated
Incorrect refueling of diesel-power vehicles with a common rail
injection system. Please be aware that if the customer fills the fuel
tank with the wrong type of fuel, this is the customer's fault and
cannot be submitted as a warranty claim.
If the diesel-powered vehicle with a common rail injection system has
been refueled with gasoline, follow the steps below:
1.
If the engine was not started after fuel tank is filled with the wrong
type of fuel, then emptying the fuel tank and cleaning the fuel low-
pressure lines should be enough to solve the problem.
2.
If the engine was started after fuel tank was filled with wrong type
of fuel:
On engines 611, 612, 613, 668:
-
On the rail, open the low pressure connection of the high
pressure pump return (plastic connection in area of pressure
regulator valve) and check connecting point in rail for chips.
On engine 646, 647, 648, 628:
-
Disconnect Y-distributor unit (return line HDP/Rail) at the output
and, with ignition ON, collect the fuel in a clean container. Check
fuel for metal shavings.
If the high pressure pump is not damaged and there are no metal
shavings in the injection system:
-
As in step 1, empty fuel as per the guidelines and clean the fuel
low-pressure lines. In addition to this, remove/install/replace the
high-pressure pump and fuel filter.
If metal shavings are found in the fuel
system or the high pressure pump drive is
damaged:
#
b
Engine runs rough, surges or does not start
ENGINE 611 in MODEL 203, 202, 210
ENGINE 612 in MODEL 163, 203, 210, 209
ENGINE 613 in MODEL 210, 220
ENGINE 628 in MODEL 163, 220, 211
ENGINE 646 in MODEL 203, 211
ENGINE 647 in MODEL 211
ENGINE 648 in MODEL 220, 211
ENGINE 668 in MODEL 168
ENGINE 612, 628 in MODEL 463
AF07.00-P-9000B
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