AR20.20-P-3865MM
Remove/install radiator
10.11.99
ENGINE
612.963 in MODEL 163.113
P20.20-2080-09
1
Electric fan
2
Low temperature cooler
3
Bolts (low temperature cooler)
110/2
Charge air cooler
4
Lamp units
5
Cover strips
6
Radiator crossmember
P20.20-2081-09
8
Coolant hose for coolant pump
9
Coolant hose of thermostat housing
10
Coolant hose of coolant expansion tank
11
Seal strip
12
Air ductings
19
Power steering oil line (feed line of
steering gear
!
radiator)
20
Attachment parts
21
Damper rubber
13
Mounting clips
14
Air conditioning fluid reservoir
15
Radiator
16
Bolts
17
Capacitor
18
Power steering oil line
(Return line of radiator
!
Power steering pump supply reservoir)
Removal/installation
Danger!
Risk of injury
to
fingers being jammed or
pinched
when removing, installing or aligning
hoods, doors, trunk lid/tailgate or sliding roof.
When moving components, ensure that no
body parts or limbs are within the operating
range of moving parts.
AS00.00-Z-0011-01A
Copyright DaimlerChrysler AG 12.05.2006 CD-Ausgabe G/10/04 . This WIS print-out will not be recorde
d by Modification services.
Page 1
13
Disconnect coolant hose to coolant pump (8),
coolant hose from thermostat housing (9) and
coolant hose from coolant expansion tank
(10) at radiator
Hexagon socket wrench
*WH58.30-Z-1001-06A
Hexagon socket wrench
*WH58.30-Z-1002-06A
14
Detach air guides (12)
Installation:
Replace fastening clamps
(13)
15
Unscrew bolts (16) at condenser (17) to
radiator
Avoid deformation of condenser lines.
Do not disconnect lines.
16
Remove attachment parts (20) and rubber
shock absorber (21)
Installation:
Ensure, that the rubber
shock absorbers do not drop when installing
the radiator.
Replace fastening clamps.
17
Take off fluid reservoir of AC (14) at radiator
Place to the side with lines connected.
External torx set
*001589760900
18
Remove bracket of charge air pipe at left
radiator
Installation:
Insert bracket of charge air
pipe into the bracket at the radiator.
19
Remove radiator (15)
Installation:
When installing, the mounting
studs of the radiator must be inserted into the
rubber grommets of the lower crossmember.
20
Install in the reverse order
21
Check headlamp adjustment, correct if
necessary
e
Check and correct headlamp adjustment
AP82.10-P-8260A
22
Inspect cooling system for leaks
AR20.00-P-1010HA
23
Fill power steering pump and bleed
Danger!
Risk of accident
caused by vehicle starting
off by itself when engine is running.
Risk of
injury
caused by contusions and burns when
working in engine during starting procedure
Secure vehicle to prevent it from moving.
Wear closed and snug-fitting work clothes.
Do not grasp hot or rotating parts.
AS00.00-Z-0005-01A
24
Run engine and inspect for leaks
Crankcase ventilation, cylinder head cover
Number
Designation
Engine
612.963
BA01.20-P-1002-01A
Bolt, cylinder head cover trim panel to
cylinder head cover
Nm
10
BA01.20-P-1003-01A
Bolt, cover panel to charge air distribution
pipe
Nm
10
Power steering pump
Number
Designation
Model
163.113
BA46.30-P-1012-01A
Banjo bolt, power steering oil line to radiator
Nm
30
Cooling system
Number
Designation
Engine
612.963
BF20.00-P-1001-02E
Cooling system
Total capacity
Liter
Y
11.0
Copyright DaimlerChrysler AG 12.05.2006 CD-Ausgabe G/10/04 . This WIS print-out will not be recorde
d by Modification services.
Page 3
