1997 MERCEDES-BENZ ML350 battery capacity

1.1
Unscrew bolts at rear of 2/3 seat bench and

raise rear of seat bench

Up to VIN A145272, X708318.

1.2
Remove covers at seat frame of 60% bench

seat

As of VIN A145273, X708319.

AR91.12-P-1100GH

Only remove the covers which are
identified in the document with A, D and E.

2.1
Fold 60% bench seat forward into footwell

As of VIN A145273, X708319. See

operator's manual.

3.1
Pull floor covering below rear seat mounting

bracket (1) of 60% seat forward

Carefully pull floor covering forward under

the seat console to prevent it from tearing.

As of VIN A145273, X708319.

4.1
Pull the floor covering forward under the front

corner of the left C-pillar cover (2)

Carefully pull the floor covering forward

under the cover to prevent it from tearing.

As of VIN A145273, X708319.

5
Cut into floor covering directly behind seat

retaining cable (3)

Ensure that the wiring harness (4) is not

damaged when cutting the floor covering.

As of VIN A145273, X708319. Broken

line marks the cut.

6
Fold floor mat back

Do not crease floor mat!

Fold floor mat back far enough to provide

access to cap (84) between body and fuel

pump.

7
Remove end cover (84) of body


Installation:
Replace cap and insert with

new sealing compound.


Cap (84) is sealed in with body sealer.

Heat with hot air blower to make it easier to

remove.

8
Seal fuel return line (90/11)

Pliers

*163589003700

9
Connect extraction hose (90/14) with adapter
hose to connection for fuel return line (90/11)

Extraction hose

*168589009000


Adapter hose

*163589009100

10
Connect ground cable (90/10) of extraction

pump ground terminal vehicle battery

Pumping out

11
Pump fuel out into safety container using

extraction pump


*BF47.10-P-1001-01A


*WH58.30-Z-1001-16A

12
Install in the reverse order


Fuel tank

Number

Designation
Models

163.113/
136/154/

172 up to

31.08.01
Models

163.113/
136/154/

172 as of

01.09.01


Models

163.157/

175
Model

163.128
Model

163.174

BF47.10-P-1001-01A
Fuel tank capacity
Total capacity
Liter
72838393

Reserve capacity
Liter
10121212

Copyright DaimlerChrysler AG 28.05.2006 CD-Ausgabe G/10/04 . This WIS print-out will not be recorde
d by Modification services.
Page 2

Restrain long hair by wearing an appropriate head cover.
Operate roller dynamometers only within the prescribed capacity limits.
Ensure that all persons remain outside of the hazard zone of rotating wheels, shafts and dynamometer
rollers when the dynamometer is in or ready for operation.
During testing, the driver's seat may only be vacated in case of emergency.
When not in use, protect roller dynamometers from unauthorized use by locking the main switch.
If the roller dynamometer used has an integrated workpit, the pit must be sealed off after use.
RISK OF DEATH CAUSED BY CONTACT WITH PARTS CONDUCTING HIGH VOLTAGES. - AS00.00-Z-0020-01A
Do not touch parts which conduct high voltages. Persons who wear electronic implants (e.g. heart
pacemakers) must not perform any work on such components.
Risk of death caused by electric shock
Electric shocks can cause fibrillation of the heart or even cardiac arrest. The effects of an electric shock may
sometimes first appear after several minutes have gone by; for this reason always seek medical attention.
Safety instructions/precautions
Persons who wear electronic implants (e.g. heart pacemakers) must not carry out any work on such
components.
Do not touch parts which conduct high voltages.
When working on such components, for example:
connecting and disconnecting electrical components
replacing parts
connecting test equipment
it is first of all necessary to disconnect the ground cable from the battery.
RISK OF DEATH CAUSED BY COMING INTO CONTACT WITH COMPONENTS OF A 220 V SYSTEM - AS00.00-Z-0021-
01A
Do not touch voltage conducting parts in of a 220 V system
Risk of death caused by electric shock
Risk of death caused by coming into contact with electrical parts of the 220 V system. Electric shocks can cause
fibrillation of the heart or even cardiac arrest. It may also take several minutes for the consequences of an
electric shock to show themselves; for this reason
always contact a doctor.
Risk of injury caused by burns

2004 Mercedes-Benz ML350
1998-2005 GENINFO Overall vehicle - 163 Chassis
me
Saturday, October 02, 2010 3:47:48 PMPage 228 © 2006 Mitchell Repair Information Company, LLC.

6
Notes:
• Your phone plays a confirmation beep when docked. Wait for this beep before undocking.
• While in Vehicular Mode, the phone operates on the vehicle’s integrated cellular antenna.
CC C C
aa a a
uu u u
tt t t
iii i
oo o o
nn n n
::: :
Mercedes-Benz recommends keeping the phone docked in the cradle while operating the vehicle. If you
must use the handset for privacy operation, stop the vehicle prior to removing the phone from the cradle.
Installing the Special Battery Insert
The V60 cradle is supplied with a special insert to make it easier to align the phone with the cradle’s embedded connector
when you use certain batteries.
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oo o o
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mm m m

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... .

The slim battery is supplied as a standard component in the CDMA V60 kit, while the high performance battery is standard
in the TDMA V60 kit. You should remove the insert when using the optional extra capacity battery.
To install the insert:
44 4 4

Pivot the cradle down to securely latch it.
NN N N
oo o o
tt t t
ee e e
::: :

The cradle should never be placed into the holder with the phone’s flip open.
CC C C
lll l
oo o o
ss s s
ee e e

tt t t
hh h h
ee e e

ff f f
lll l
iii i
pp p p

bb b b
ee e e
ff f f
oo o o
rr r r
ee e e

ss s s
ee e e
cc c c
uu u u
rr r r
iii i
nn n n
gg g g

tt t t
hh h h
ee e e

cc c c
rr r r
aa a a
dd d d
lll l
ee e e

iii i
nn n n

tt t t
hh h h
ee e e

hh h h
oo o o
lll l
dd d d
ee e e
rr r r
in order to prevent damage to the phone when the console cover is closed.
Step

11 1 1

Align the four tabs on the side of the insert with the corresponding slots in the cradle.
22 2 2

Gently push the insert into the slots until it snaps into place.
If you are using the slim battery, the side marked “FOR USE WITH SLIM BATTERY” should face up.
If you are using the high performance battery, the side marked “FOR USE WITH HIGH PERFORMANCE BATTERY” should face up.
33 3 3

If you plan to use the extra capacity battery with your phone, remove the insert by gently prying it out with a small
flat screwdriver, exercising care not to mar the side walls of the cradle.
Step