1997 MERCEDES-BENZ ML320 high beam

Workshop equipment
WINDSHIELD WASHER - CHECKING AND CORRECTING FLUID LEVEL - AP82.35-P-8210GH
MODEL 163
Windshield washer fluid reservoir
Fig. 225: Locating Windshield Washer Fluid Reservoir

3Run engine and switch on
low beam
4Check headlamp range
control for proper
function(except USA)

The light beams from
both headlamps should
change uniformly
5Set headlamp range
control switch to position
0
6Check low beamsAdjust if necessary
(except USA)

Due to the common
reflector unit, the low
beams, high beams and
fog lamps are adjusted
simultaneously.
US version: ?
See "Owner's Manual"AP82.10-P-8260-01A
7Check high beam
adjustment AP82.10-P-8260-02A
8Check fog lamps AP82.10-P-8260-04A
WE58.40-Z-1006-19AHeadlamp adjustment testing unit

2001 Mercedes-Benz ML320
1998-2005 ACCESSORIES & BODY, CAB Electrical System - Body - 163 Chassis
me
Saturday, October 02, 2010 3:30:10 PMPage 325 © 2006 Mitchell Repair Information Company, LLC.

AP82.10-P-8260GH
Check and correct headlamp adjustment
2.7.97

MODEL
163

a=Marking for low beams

b=Marking for high beams

c=Marking for fog lamps

P82.10-0212-02


Check

1
Drive vehicle to level surface
The vehicle level must not change when the

brakes are applied.

Vehicle must be in ready-for-the-road

condition (unladen weight, fuel tank full or

proper additional weight).

Correctly adjust tire pressure.

Load driver's seat with 75 kg or a person

(except USA)

2
Align headlamp adjustment tester to vehicle

and adjust height according to marking in lens

Follow the operating instructions for

headlamp beam setting equipment exactly

*WH58.30-Z-1002-09A


Danger!

Risk of accident
from vehicle starting off by

itself when engine running.
Risk of injury


suffered in the form of bruises or burns to the

hands when reaching in while the engine

cranks or runs
Secure vehicle to prevent it from moving off

by itself.

Wear closed and close-fitting work clothes.

Do not touch hot or rotating parts.

AS00.00-Z-0005-01A

3
Run engine and switch on low beam

4
Check headlamp range control for proper

function
(except USA)


The light beams from both headlamps should

change uniformly

5
Set headlamp range control switch to position 0

6
Check low beams
Adjust if necessary (except USA)

AP82.10-P-8260-01A


Due to the common reflector unit, the low

beams, high beams and fog lamps are

adjusted simultaneously.

US version:
#

See "Owner's Manual"

7
Check high beam adjustment

AP82.10-P-8260-02A

8
Check fog lamps

AP82.10-P-8260-04A

Commercially available tools
(see Workshop Equipment Manual)

Number

Designation
Make (e.g.)
Order number

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d by Modification services.
Page 1

CIRCUIT PROTECTION DEVICES
CIRCUIT PROTECTION DEVICES LOCATION
box.
Fuel Pump RelayIn left side of engine compartment, in fuse & relay
box.
Headlamp Cleaning System RelayIn right front footwell fuse & relay box.
Heated Rear Window RelayIn right front footwell fuse & relay box.
Heater RelayAt right kick panel.
Heater Relay (Stage 1)At right kick panel.
Heater Relay (Stage 2)At right kick panel.
High Pressure/Return Pump RelayIn left side of engine compartment, in fuse & relay
box.
Left Front Power Window RelayIn left side of engine compartment, in fuse & relay
box.
Left Turn Signal RelayIn left side of engine compartment, in fuse & relay
box.
Low Beam Headlamp Relay (W/ DRL)In left side of engine compartment, in fuse & relay
box.
Rear Foglight RelayIn left side of engine compartment, in fuse & relay
box.
Rear Wall Door Washer Pump RelayIn left side of engine compartment, in fuse & relay
box.
Rear Window Defroster RelayIn right front footwell fuse & relay box.
Right Front Power Window RelayIn left side of engine compartment, in fuse & relay
box.
Right Turn Signal RelayIn left side of engine compartment, in fuse & relay
box.
Seat Comfort RelayIn right front footwell fuse & relay box.
Seat Heater Relay (Stage 1)On underside of left/right front seat.
Seat Heater Relay (Stage 2)On underside of left/right front seat.
Secondary Air Injection Pump RelayIn left side of engine compartment, in fuse & relay
box.
Starter RelayIn left side of engine compartment, in fuse & relay
box.
Two-Tone Horn RelayIn left side of engine compartment, in fuse & relay
box.
ComponentComponent Location
E-BoxIn left side of engine compartment.
Fuse & Relay BoxIn left side of engine compartment, in E-box. See
Fig. 1
.
Right Front Footwell Fuse & Relay BoxBelow right side of dash, behind kick panel. See

2001 Mercedes-Benz ML320
2001 MERCEDES-BENZ ML320 & ML430
me
Saturday, October 02, 2010 3:21:17 PMPage 2 © 2006 Mitchell Repair Information Company, LLC.

AP82.10-P-8260GH
Check and correct headlamp adjustment
2.7.97

MODEL
163

a=Marking for low beams

b=Marking for high beams

c=Marking for fog lamps

P82.10-0212-02


Check

1
Drive vehicle to level surface
The vehicle level must not change when the

brakes are applied.

Vehicle must be in ready-for-the-road

condition (unladen weight, fuel tank full or

proper additional weight).

Correctly adjust tire pressure.

Load driver's seat with 75 kg or a person

(except USA)

2
Align headlamp adjustment tester to vehicle

and adjust height according to marking in lens

Follow the operating instructions for

headlamp beam setting equipment exactly

*WH58.30-Z-1002-09A


Danger!

Risk of accident
from vehicle starting off by

itself when engine running.
Risk of injury


suffered in the form of bruises or burns to the

hands when reaching in while the engine

cranks or runs
Secure vehicle to prevent it from moving off

by itself.

Wear closed and close-fitting work clothes.

Do not touch hot or rotating parts.

AS00.00-Z-0005-01A

3
Run engine and switch on low beam

4
Check headlamp range control for proper

function
(except USA)


The light beams from both headlamps should

change uniformly

5
Set headlamp range control switch to position 0

6
Check low beams
Adjust if necessary (except USA)

AP82.10-P-8260-01A


Due to the common reflector unit, the low

beams, high beams and fog lamps are

adjusted simultaneously.

US version:
#

See "Owner's Manual"

7
Check high beam adjustment

AP82.10-P-8260-02A

8
Check fog lamps

AP82.10-P-8260-04A

Commercially available tools
(see Workshop Equipment Manual)

Number

Designation
Make (e.g.)
Order number

Copyright DaimlerChrysler AG 20.05.2006 CD-Ausgabe G/10/04 . This WIS print-out will not be recorde
d by Modification services.
Page 1

GF54.30-P-2001A
Indicator / warning displays, function
24.10.96

MODEL
129, 140 as of 1.6.96,

163, 168, 170,

202 as of 1.8.96,

208 up to 31.7.99,

210 as of 1.6.96 up to 30.6.99

The table below lists the various warning alarms and indications

according to type (visual/acoustic) and their actuation (direct/CAN).

Visual warning and indicator signals actuated over direct lines:
D
Left turn signal indicator lamp (A1e1)

D
Right turn signal indicator lamp (A1e2)

D
High beam indicator lamp (A1e3)

D
Fuel reserve warning lamp (A1e4)

D
Brake fluid / parking brake warning lamp (A1e7) (except model

163)

D
Low windshield washer fluid level warning lamp (A1e13) (as of

01.09.01 also valid for model 163)

D
Low engine coolant level warning lamp (A1e11) (except model

168, model 163 as of 3.99)

D
Coolant level and temperature warning lamp (A1e11) (only model

168 as of 9.99 and only coolant level function)

D
Generator charge indicator/warning lamp (A1e5)

D
Seat belt warning lamp (A1e9)

D
Seatbelt/backrest lock warning lamp (A1e9)

D
Exterior lamp failure indicator lamp (A1e14)

-----------------------------------------------------------------------------------------
D

Hydraulic fluid level warning lamp (A1e37)

D
ADS warning lamp, suspension (A1e27)

D
Steering lock warning lamp (A1e40) (only

I
)

D
SRS airbag malfunction indicator lamp (A1e15)

D
AIRBAG OFF indicator lamp (A1e56), only model 163 except

I

Also refer to document: Indicator and warning signals triggered

over CAN data lines
Acoustic warning and indicator signals actuated over direct

lines:
D
Turn signal ticker

D
Seat belt reminder

D
Switched-on lights reminder

D
Key warning

D
Soft top warning, only model 170


Also refer to document: Acoustic warnings, function

Acoustic warning and indicator signals actuated over CAN data

lines:
D
Parking brake warning

D
Vehicle speed warning

D
Vehicle speed limit warning

D
Gear warning, only model 168


Also refer to document: Acoustic warnings, function

Indicator and warning signals triggered over

direct lines

GF54.30-P-3002A

Indicator and warning signals triggered over

CAN data lines

GF54.30-P-3003A
Acoustic warnings, function
GF54.30-P-3010A

Copyright DaimlerChrysler AG 04.06.2006 CD-Ausgabe G/10/04 . This WIS print-out will not be recorde
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Page 1

GF54.30-P-2001A
Indicator / warning displays, function
24.10.96

MODEL
129, 140 as of 1.6.96,

163, 168, 170,

202 as of 1.8.96,

208 up to 31.7.99,

210 as of 1.6.96 up to 30.6.99

The table below lists the various warning alarms and indications

according to type (visual/acoustic) and their actuation (direct/CAN).

Visual warning and indicator signals actuated over direct lines:
D
Left turn signal indicator lamp (A1e1)

D
Right turn signal indicator lamp (A1e2)

D
High beam indicator lamp (A1e3)

D
Fuel reserve warning lamp (A1e4)

D
Brake fluid / parking brake warning lamp (A1e7) (except model

163)

D
Low windshield washer fluid level warning lamp (A1e13) (as of

01.09.01 also valid for model 163)

D
Low engine coolant level warning lamp (A1e11) (except model

168, model 163 as of 3.99)

D
Coolant level and temperature warning lamp (A1e11) (only model

168 as of 9.99 and only coolant level function)

D
Generator charge indicator/warning lamp (A1e5)

D
Seat belt warning lamp (A1e9)

D
Seatbelt/backrest lock warning lamp (A1e9)

D
Exterior lamp failure indicator lamp (A1e14)

-----------------------------------------------------------------------------------------
D

Hydraulic fluid level warning lamp (A1e37)

D
ADS warning lamp, suspension (A1e27)

D
Steering lock warning lamp (A1e40) (only

I
)

D
SRS airbag malfunction indicator lamp (A1e15)

D
AIRBAG OFF indicator lamp (A1e56), only model 163 except

I

Also refer to document: Indicator and warning signals triggered

over CAN data lines
Acoustic warning and indicator signals actuated over direct

lines:
D
Turn signal ticker

D
Seat belt reminder

D
Switched-on lights reminder

D
Key warning

D
Soft top warning, only model 170


Also refer to document: Acoustic warnings, function

Acoustic warning and indicator signals actuated over CAN data

lines:
D
Parking brake warning

D
Vehicle speed warning

D
Vehicle speed limit warning

D
Gear warning, only model 168


Also refer to document: Acoustic warnings, function

Indicator and warning signals triggered over

direct lines

GF54.30-P-3002A

Indicator and warning signals triggered over

CAN data lines

GF54.30-P-3003A
Acoustic warnings, function
GF54.30-P-3010A

Copyright DaimlerChrysler AG 05.06.2006 CD-Ausgabe G/10/04 . This WIS print-out will not be recorde
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Page 1

AR54.30-P-6049GH
Removing and installing bulbs of instrument cluster
21.1.97

MODEL
163

P54.30-0632-06

Instrument cluster

A1e1
Left turn signal indicator lamp

A1e2
Right turn signal indicator lamp

A1e3
High beam indicator lamp

A1e4
Fuel reserve indicator lamp

A1e5
Generator charge indicator lamp

A1e6
Brake pad wear indicator lamp

A1e7
Low brake fluid level/parking brake

indicator lamp

A1e8
Instrument illumination

A1e9
Seat belt reminder lamp

A1e11
Low ECL indicator lamp

A1e12
Low engine oil level indicator lamp

A1e15
SRS MIL

A1e17
ABS MIL

A1e21
ASR warning lamp

A1e26
"CHECK ENGINE" MIL

A1e35
ETS MIL

A1e36
ETS warning lamp

A1e40
Steering lock warning lamp

A1e42
ESP MIL

Removing, installing

1
Disconnect ground cable from battery

To prevent the disconnected ground cable

contacting the ground point W16/4

unintentionally, insulate ground cable terminal.

AR54.10-P-0003A

2
Remove instrument cluster

AR54.30-P-6015GH

3
Remove bulbs


AR54.30-P-6049-01Z


Installation:
Install bulbs
AR54.30-P-6049-02Z

4
Install in opposite order


129 589 00 09 00 129 589 01 09 00

Socket
Socket

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d by Modification services.
Page 1

AD54.30-P-5000-03A
Directly controlled display instruments

troubleshooting chart IC

Directly controlled display instruments or indicator

lamp/warning message:

D
Outside temperature indicator

D
Fuel gauge

D
Oil pressure gauge (models 129 and 140 only)

D
Left turn signal indicator lamp

D
Right turn signal indicator lamp

D
High beam indicator lamp

D
Fuel reserve indicator lamp

D
Airbag SRS indicator lamp/MIL

D
AIRBAG OFF indicator lamp (only model 163 except

I )
D
Low brake fluid level/parking brake indicator lamp (only brake

fluid direct)

(both functions via CAN on model 163)

D
Low windshield washer fluid level indicator lamp (except

models 163 and 168)
D

Low ECL indicator lamp (except models 163 and 168)

D
Generator charge indicator lamp

D
Seat belt reminder lamp

D
Seat belt/backrest lock reminder lamp

D
Exterior lamp failure indicator lamp

D
Hydraulic fluid level indicator lamp (models 202 and 210 only)

D
ADS MIL, suspension

D
Turn signal clicking

D
Seat belt reminder lamp

D
Light reminder lamp

D
Key reminder lamp

D
Soft top reminder lamp (model 170 only)

D
Steering lock warning lamp (

I )

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Page 1