Page 390 of 1600
5-62 BRAKES
Important Operations - Disassembly
2. Cable ; Front
Manually release the lever ratchet and depress the stem until
the cable attachment at the lower end of the stem is visible.
Remove the cable from the stem lower end.
3. Switch Actuating Pin
Align the parking brake switch actuating pin with the hole in the
housing.
Using a flat head punch, drive out the pin.
Important Operations - Reassembly
6. Pole
4. Stem
Before reassembly, apply chassis grease to the arrowed
portion in the left figures.
2. Cable ; Front
Before reassembly, apply chassis grease to the entire inside
surface of the cable boot (arrowed in the left figure)fully.
Page 575 of 1600
CLUTCH 7C-35
SLAVE CYLINDER (Except 6VD1 Engine)
DISASSEMBLY
Disassembly Steps
1. Boot
2. Push rod
3. Piston and piston cup4. Spring
5. Cylinder body
6. Solenoid switch
Important Operations
1. Boot
Brake fluid spilled on painted or plastic surfaces will cause
serious damage.
Take care not to spill brake fluid.
Page 577 of 1600
CLUTCH 7C-37
REASSEMBLY
* Apply grease
(COSMO rubber grease)
Reassembly Steps
1. Cylinder body
2. Spring
3. Piston and piston cup4. Push rod
5. Boot
6. Solenoid switch
Important Operations
1. Cylinder Body
1) Clean the cylinder body.
2) Apply brake fluid to the cylinder bore.
3. Piston and piston Cup
1) Apply brake fluid to the piston and piston cup.
2) Install the cups to the piston.
Note the installation direction of the piston cups in the
illustration.
3) Install the piston and piston cup to the cylinder body.
Page 578 of 1600
7C-38 CLUTCH
SLAVE CYLINDER (6VD1 Engine)
6VD1
Disassembly Steps
1. Boot
2. Push rod
3. Piston and piston cup
4. Spring
5. Cylinder body
Reassembly Steps
To reassemble, follow disassembly steps in
the reverse order.
DISASSEMBLY
1. Boot
2. Push Rod
3. Piston and Piston Cup
4. Spring
5. Cylinder Body
INSPECTION AND REPAIR
Make the necessary adjustments, repairs, and part
replacements if excessive wear or damage is discovered
during inspection.
6VD1Cylinder body
1) Clean the cylinder body.
2) Check the fluid return port for restrictions and clean it if
necessary.
