Cylinder Head/Valve Train
Speciaf Tools .............6-2
Valve Clearance
Adiustment ............6-3
Valve Seals
Replacement (cylinder head
removal not requiredl ................. 6-5
Crankshaft Pulley and Pulley Bolt
Replacement .........6-7
Timing Belt
I llustrated lndex ............................... 6-8
Inspection ............., 6-9
Tension Adjustment ........................ 6-9
Removal ...........,..... 6-10
lnstallation .............6-11
Crankshaft Speed Fluctuation (CKFI
Sensor
Replacement .........6-13
Cylinder Head
lllustrated lndex ............................... 6-14
Removal .................6-16
Warpage ................6-27
lnstallation ............. 6-30
Camshafts
lnspection ..............6-22
Valves, Valve Springs and Valve Seals
Removal ................, 6-23
lnstallation ............. 6-29
Valve Guides
Valve Movement ............,,,,.,............ 6-25
Replacement .........6-25
Reaming .................6-27
Valve Seats
Reconditioning ......6-28
www.emanualpro.com
Transmission Assembly
lllustrated Index
Refer to the drawing below for the transmission disassembly/reassembly.Clean all the pans thoroughly in solvent, and drv with comoressed air.
I LuUri""r" utt the parts with MTF before reassembly.
NOTE:
t This transmission uses no gaskets between the major housings; use liquid gasket (p/N 0g718 - 0001 or oE7l8 - 0003)(see page 13-69, 71).. Always clean the magnet @ whenever the transmissjon housing is disassembled.. Inspect all the bearings for wear and operation.
C) sHrFr FoRK ASSEMBLY.Index page, l3-21(a MAINSHAFT ASSEMBLY.Index page, 13-23(9 28 mm WASHER€) 28 mm SPRTNG WASHERO BALL BEARINGa6) OIL SEAL ReDlace.(D 14 x 20 mm DOWEL ptN
G) couNTERSHAFT ASSEMBLY.lndex page, 13-28
NEEDLE SET PLATENEEDLE BEARINGOIL GUIOE C PLATEMAGNETDIFFERENTIAL ASSEMBLY.lndex page, 13-38O-nlNG Beplace.TRANSFER ASSEMBLY.Index page, '13,44
OIL SEAL Replace.VEHICLE SPEED SENSORCLUTCH HOUSINGREVERSE LOCK CAMREVEESE SHIFT HOLDERREVERSE IDLE GEARREVERSE GEAR SHAFTTHRUST WASHER,20 x 36 x 2COLLER, 15 x 20 x 20
aol
@o@@
(D
i9
@@@(9
@@@e3@
13-12
www.emanualpro.com
