Coat the thrust washer surtaces and bolt threads
with oil.
Installthe main bearing caps.
Check clearance with plastigage (see page 7-7), then
tighten the bearing cap bolts in 2 steps.
First slsp: 25 N.m {2.5 kgf'm, 18 lbf'ft}
Sscond step: 76 N'm (7.8 kgf'm. 56 lbf'ft)
MAIN BEARING CAP BOLTS TIGHTENING SEOUENCE
NOTE: Whenever any crankshaft or connecting rod
bearing is replaced, it is necessary after reassembly
to run the engine at idling speed until it reaches
normal operating temperature, then continue to run
it for approximatelY 15 minutes.
10.Clean and dry the right side cover mating surfaces.
Apply liquid gasket, part No. 08718 - 0001 or 08718
- 0003, evenly to the block mating surface of the
right side cover and to the inner threads of the bolt
holes. Install it on the cylind€r block
11,
6x1.0mm9.E N.m {1.0 kgt m,7.2 tbf.ft)
NOTE:
. Do not install the parts if five minutes or more
have elapsed since applying the liquid gasket.
Instead, reapply liquid gasket after removing the
old residue.
. After assembly, wait at least 30 minutes before
filling the engine with oil.
(cont'dl
7-21
RIGHT SIDE
OOWEL PINS
www.emanualpro.com
Oil Pressure SwitchOil Pressure
Testing
Remove the YEL/RED wire from the engine oil pres-
sure swrtcn.
Check for continuity between the positive terminal
and the engine {ground). There should be continuity
with the engine stopped. There should be no conti-
nuity with the engine running.
L
PRESSURE SWTCH18 N.m {1.8 kgf.m,13 tbr.ftlApply liquid sealantto the threads,
lf the switch fails
level. lf the engine
orl pressure.
to operate, check the engine oil
oil level is OK, check the engine
Testing
lf the oil pressure warning light stays on with the engine
running, check the engine oil level. lf the oil level is cor-
rect:
L Connect a tachometer.
2. Remove the engine oil
an oil pressure gauge.
ADAPTER(1/8" - 28, BSTP)(Commercially available)
pressure switch. and install
OIL PRESSURE GAUGE
{Commercially available)
4.
ENGINE OIL PRESSURESWTTCH MOUNNNGHOt-E
Start the engine. Shut it off immedjately if the gauge
registers no oil pressure. Repair the problem before
continuing.
Allow the engine to reach operating temperature (fan
comes on at least twice). The pressure should be:
Engino Oil Temperature: 176'F (80'C)
Engine Oil Pressure:
At ldle:70 kPa (0.7 kgt/cm' , 10 psil
minimum
Ai 3,000 rpm: 3/r0 kPa {3.5 kgt/cm', 50 psi)
minimum
lf oil pressure in not within specifications, inspect the
oil pump (see page 8-9).
8-7
www.emanualpro.com
Fuel and Emissions
Special Tools ...................... 11-2
Component Locations
lndex ...................... ....,.... 11-3
Svstem Description
Vacuum Connections ...........,....,.,................. 1 1-9
Electrical Connections ................................... 1 1-15
System Connectors .,.,,.,............................,.,. 1 1-36
Troubleshooting
Troubleshooting Procedures,.,..................... 11-60
Engine Control Module/Powertrain ConttolModule Terminal Arrangement .............., 11-67
Diagnostic Trouble Code Chart .................... 1 t-75
How to Read Flowcharts .......,.....,.,............... I 1-79
PGM-Fl System
System Description .................,.,.,,,............... 1 1-80
Troubleshooting Flowcharts
Engine Control Module/PowertrainControl Module ........11-52
Manifold Absolute Pressure Sensor ............. 11-90
Intake Air Temperature Sensor .................... 1 1-95
Engine Coolant Temperature Sensor .,..,.,.... 1 1-99
Throttle Position Sensor ...........,.....,.,.,..,...... I 1'103
Primary Heated Orygen Sensor (Sensor 1) ... 11-110
Secondary Heated Oxygen Sensor{Sensor 2l .................. 1 1-117
Heated Oxygen Sensor Heater ..................... 11-121
Fuef Supply System ......11-124
Random Misfire ,....,.,..... 11-126
Mistire Detected in One Cylinder .....-........... 11-128
Knock Sensor ................ 11-130
CKP/TDC/CYP Sensor .................................... 1 1-131
Vehicle Speed Sensor ...............................,.... 1 1-135
Barometric Pressure Sensor .....,...,...,.,,........ 1 1-137
Electrical Load Detector ...,.,.......................... 1 1-138
CKF Sensor ................,.,, '11-112
ECM/PCM lnternaf Circuit ............................. 11'117
HO2S Replacement .,.,.,. 11-148
ldle Control System
System Description ............ 11-149
Troubleshooting Flowcharts
ldle Control System ...... 11-150
fdle Air Control Valve ......................,............. 11-152
Air Conditioning Signal ................................. I 1-155
Alternator FR Signal ...................................... 1 1-159
Starter Switch Si9na1 .................................... t l-161
Power Steering Pressure Switch Signal ...... 11-162
Brake Switch Si9na1 ...................................... 11-166
Fast ldle Thermo Valve .,.,.............................,.,.,. 11-168
ldle speed setting .............. 11-169
Fuel Supply System
Fuel Lines ............................ 11-171
Fuef Tube/Ouick-Conneci Fittings ..................... 11 -175
System Description ............ 11-178
Fuel Pressurg ...................... 11-178
Fuel Iniectors ................,..... 11-179
Fuel Pressure Re9u1ator .............................,.,...., f 1-181
Fuef Fifter ....,.,.,.,,,,.,............11-142
Fuel Pump ........................... 11-183
Fuel Gauge .......................... 11-184
Fuel Gauge Sending Unit ................................... I 1-185
Low Fuel Indicator System ...........,.,..,............... 1 1-185
PGM-FI Main Relay ............. 11-187
Fue|Tank................ ............. 11-191
Intake Air System
System Description ............ 11-193
Air Cleanel ,.,.,..................... 11-194
Throttle Cable ..................... 11-194
Throttle Body........ .............. 11-196
Emission Control System
System D$cription ...,....,.,. 11-199
Tailpipe Emission ............... 11-199
Three Way Catalytic Converter ..................,.,...,, 11-199
Positive Crankcase Ventilation System .,.,,,,.,.., 11-2O1
Evaporative Emission Controls .........,.,.,............ 11-203
www.emanualpro.com