1997 HONDA CIVIC Driver plate

Valve Guides
7.
VALVESEAT
PFUSSIAN BTUE COMPOUNO
The actual valve seating surface. as shown by the
blue comDound, should be centered on the seat.
. lf it is too high (closer to the valve stem), you
must make a second cut with the 60'cutter to
move it down, then one more cut with the 45'
cutter to restore seat width,
. lf it is too low (closer to the vslve edge), you
must make a second cut with the 30" cutter to
move it uD, then one more cut with the 45'cutter
to restore seat width.
NOTE: The final cut should always be made with
the 45" cutter.
lnsert the intake and exhaust valves in the head and
measure the valve stem installed height.
Intake. Exhau3t Siem Installsd Height:
Standard (New): 53.17 - 53.6,4 mm
12.093 - 2.112 in)
Sorvice Limit: 53.89 mm (2.122 in)
lf the valve stem installed height is over the service
limit. reDlace the valve and recheck. lf its still over
the service limit, replace the cylinder head; the
valve seat in the head is too deep.
VALVE STEMINSTALLED HEIGHT
8.
\-
Replacement
1.As illustrated below, use a commercially-available
air-impact valve guide driver attachment modified
to fit the diameter of the valve guides. In most cases.
the same procedure can be done using the special
tool and a conventional hammer.
VALVE GUIDE DRIVERlCommerciallv available)5.3 mm
87 mm +- 57 mft
t3.43 in) | 12 24 inl
tr-r'10.8 mm(0.42 inl
or
VALVE GUIDE DRIVER, 5.5 mm
07742 - 0010100
Select the proper replacement guides. and chill them
in the freezer section of a refrigerator for about an
nour.
Use a hot plate or oven to evenly heat the cylinder
head to 300"F (150'C). Monitor the temperature with
a cooking thermometer.
CAUTION:
. Do not use a torch; it may warp the head.
Do not got the head hottel than 300"F (150"C1;
excessive heat may loosen thg valve seats.
To avoid burns. use heayy gloves whon handling
the heated cylinder h€ad.
{cont'd)
6-41

t
Valve Guides
Replacement
1. As illustrated below, use a commerciallv available
air-impact valve guide driver attachment modified
to fit the diameter of the valve guides. ln most
cases, the same procedure can be done using the
sDecial tool and a conventional hammer.
COMMERCIALLY AVAILABLEVALVE GUIDE DRIVER
87 mm -L- sz mm(3.43 inl I tz.zr int
rE-tt
10.8 mm10.42 inl
olVALVE GUIOE DRIVER,5.5 mm077,P - 0010100
Select the proper replacement guides and chill
them in the freezer section of a refrigerator for
about an hour.
Use a hot plate or oven to evenly heat the cylinder
head to 300"F (150"C). Monitor the temperature with
a cooking thermometer.
CAUTION:
. Do not use a torch; it may warp tho head.. Do not get tho head hotter than 300"F {150"C};excesgive heat may loosen thg valve seats.. To avoid burns. use haaw gloves whon handling
the heatod cylinder head.
6-80
Working from the camshaft side, use the driver and
an air hammer to drive the guide about 2 mm (0.1 in)
towards the combustion chamber. This will knock off
some ofthe carbon and make removaleasier.
CAUTION:
. Always wsar safety goggles or a face shield whsn
driving valve guides.
. Hold the air hammer dir€ctly in line with the
valve guide to prevont damaging thg dtiver.
Turn the head over and drive the guide out toward
the camshaft side of the head.
VALVE GUIOE DRIVER,5.5 mm077{2 - 0010100
lf a valve guide still won't move. drill it out with a8.0 mm (5/16 in) bit, then try again.
CAUTION: Drill guides only in extreme cases; you
could damago the cylinder head if ths guide br6aks.
Remove the new guide(s) from the freezer, one at a
time, as vou need them.
-:^-,65i^q
NNSp-<

FlywheelClutch Disc, Pressure Plate
Replacement (cont'dl
4. Drive the new ball bearing into the flywheel using
the special tools as shown.
DRIVER07749-0010000
ATTACHMENT,32x35mm07746-OOIOTOO
FLYWHEEL
BEARING
Align the hole in the flywheel with the crankshaft
dowel pin and install the flywheel. Install the
mounting bolts finger-ti9ht.
Install special tool, then torque the flywheel mount-
ing bolts in a crisscross pattern in several steps as
snown.
5.
6.
MOUNTING BOLTS118 N.m (12.0 kgl.m,87 tbf.ft)
RING GEAR HOLDER07LAB-PV00100ol07924 -PO20003
WVa// ,
12-10
Installation
1. Install the special tool.
Y
07936-3710r00
{P/N 08798-90021
RING GEAR HOLDER07LAB-PVOO100ot07924-PD20003
CLUTCH ALIGNMENT SHAFTOTJAF_PM7012A
2.
3.
Installthe clutch disc using the special tools.
Install the pressure plate.
RING GEAR HOLDERoTLAB PV00'l OO
07924 PD20003
OTJAF_PM70124HANOLE07936-3710100
CLUTCH DISC

Clutch
Disassembly
1.Remove the snap ring. then remove the clutch endplate, clutch discs and plates.
SCREWDRIVER
SNAP RING
2. Remove the disc spring.
NOTE: Except 2nd clutch.
1CLUTCI{ DRUM
DISC SPRING
L
14-160
3. Installthe special tools as shown.
CLUTCHCOMPRESSORAOLT ASSEMBLY07GAE - PG4tt200olO'GAE - FG4O2OA
CLUTCH SPRINGCOMPRESSORATTACHMENT07LAE -PX40,t 00
CLUTCH SPRINGCOMPRESSORATTACHMENT07LAE - PX()100o107HAE - P150100
CLUTCH SPRINGCOMPRESSORATTACIIMENToTLAE-PX40100
CLUTCH SPRINGCOMPRESSORATTACHMENT07LAE - Px/Ol00ot07HAE - PLs0100
CLUTCHCOMPRESSORBOLT ASSEMBLY07GAE - PG/O200
OTGAE - PG4O2OA

Glutch
Reassembly (cont'd)
7. Installthe snap ring.
Removs the special tools.
Install the disc spring.
NOTE: Install the disc spring in the direction
shown, except 2nd clutch.
SNAP RING
8.
o
14-164
h
10.
ll.
Soak the clutch discs thoroughly in ATF for a mini-
mum of 30 minutes.
Starting with a clutch plate, alternately install the
clutch plates and discs. Install the clutch end plate
with flat side toward the disc.
NOTE: Before installing the plates and discs, make
sure the inside of the clutch drum is free of din orother foreign mafter.
CLUTCH END PLATEInstall in this direcrion.
12. Installthe snap ring.
SCREWDRIVER
SNAP RING

Remove the following parts Irom the dashboard'
. Driver's dashboard side cover
o Passenger's dashboard lower cover
. Dashboard center lid
Disconnect the connectors and air mix control cable'
6x1.0mm9.8 N.m 11.0 kgl.m,
D>, 1
@7 2'orftl - ---//_._J
,{nil Lll , ,"o
Ift#5 L //Hl Wlj%u|5 i//Wt qT
W72-t11 7'::--J
>: Clip locationsA>, 1 B>, 1
Loosen the bolt.
DASHBOARD
AIR MIX CONTROL
CONNECTORS
FRONT PASSENGER'SAIRBAG CONNECTOR
Remove the bolts, then lift and remove the dashboard'
CAUTION: Use proteqtive plates on the bottom ot the front pillar trim'(cont'd)
20-71
M,::;:"lx3T:iJnif:3lilH:fl"*:1::f"*'il;ili"'"
disconnect rhe front passeneer's airbas
>: Bolt, screw locaiions
A>,7B>, 1
,i( 8x125mm(!,@ 22 N.m t2.2 kstm,-v, 16 tbf.ftl
8xl.25mm I22 N.m 12.2 kgt'm, I'"tt:___J
c>, 1
@
c>,6

lr-
Fuse NumberAmpswire ColorComponent{sl or Circuit(sl Protected
*1r '96 - 98 models*2r '98 model*3: '99 - 00 models
,lNot used
2Not used
310 AGRNRear window wioer motor, rear window washer motor
410 ARED/BLURight headlighr thigh beam)
510 ARED/GRNLeft headlight (high beam), high beam indicator light
6Not used
7204R E D/VVHTLeft rear power window motor
820A.YEUBLKRight rear power window motor
9Not used ('96 - 97 models)
't5 AREDDistributor (ignition control module) ('98 - 99 models)
10204G RN/BLKFront passenger's power window motor
1120ABLU/BLKDriver's power window motor
127.5 AYEUBLKTurn signal/hazard relay (via turn signal/hazard switch)
t515 AYEL/GRNPGM-Fl main relay
GRY or BLK,^/ELSRS u nit (VA)
141.54B LK/YE LCruise control system, audio unit*1, keyless door lock control unit*3
BLK/lr'r'HTAlternator, VSS, ELD unit (USA), EVAP purge vent shut valve, oxygen
sensors, TCM (CVT)*'
t6BLI(,/BLUABS pump motor, rear window defogger. power mirror*3, mirror delogger*3
177.5 ABLK,/YE LA,/C system, power mirror*r. option (lG2)
18YEUBTKDaytime running lights relay (Canada)
197.5 AYEUREDBack'up lights
2010ABLK/VVHTDaytime running lights control unit (Canada)
2110 AREDA/VHTRight headlight (low beam)
2210 ARE DI/E LLeft headlight (low beam)
10 AGRY or PNKSRS UNit (VB)
247.5 AGRN/ORNMoonroof relays
257.5 AYELGauge and indicator lights. interlock control unit
204GRN/BLKWindshield wiper motor, windshield washer motor,
integrated control unit {Canada)
15 AYEL/GRNAccessory socket (ACC)
2a10 A,/']5A''YE L/R EDAudio unit, option (ACC)
29Not used
307.5 AR ED/BLKDash lights, option (dash lights)
1.5 ABLUA/VHTECM/PCl\4, PGM-Fl majn relay, integrated control unit
RED/BLKFront parking lights, taillights, license plate lights
337.5 AWHT/GRNlnterlock control unit. key interlock solenoid
23-65

Ground
G402
Components or Clrcult Grounded
Arr gear position switch, ABS control unit (3 wires), Blower motor high relay ('99-'00
models), Blower motor relay, ELD unit, Heater Jan switch ('96-'98 models), Heater
control panel, Mode control motor ('96.98 models), Power transistor ('99-'00 models),
Service check connector....plus everything grounded through G401
| 14-13 | ABS pump motor
1l-9 i Stereo radio tuner ('96-'98 models), Audio unit ('99-'00 models)
Drivsr's door lock actuator, Driver's door lock switch, Drivefs window motor' Left mirror
defogger, Pow€r window master switch (2 wires), Power door lock control unit (all
except '99-'00 with keyless), Power mirror switch
G55214-9 i Driver's s€at belt switch, Fuel pump, Fuel tank unit, Right mkror defogger
G601
(Hatch-
back)
14-12 iLeft and right back-up lights, Left and right brake lighvtail lights, Lefl and right rear
turn signal lights, Left and right tail lights....plus eveMhing grounded through G761
G601 I 14-10
(All Coupesl
ano
(96198
S6dans)
High mount brake light, Left and right back-up lights, Left and right inner brake lighv
taiilights, Lett and right license plale lights, Lett and right outer brak€ lighvtail lights'
Left and right rear turn signal lights, Rear window deJogger, Trunk latch switch
G601
(99-'oo
Sedans)
G602
('ss-'00
Sedans)
G761
(Hatch-
back)
G771
(Hatch-
back)
14-11
14-12 i
High mount brake light, Left and right back-up lights, Left and right brake lighvouter
taillights, Left and right inner taillight, Left and right rear turn signal light' Rear window
deJogger (GX), Trunk latch switch
Window antenna coil
Hatch latch switch ('98-'00 models), High mount brake light' Left and right license plate
lights, Rear window wiper motor...plus everything grounded through G601
Rear window defogger
14-13 i SRS unit (2 wires)
*1 = All '96-98 models €xcept Dl685, '99100 D16Y5 with M/T*2 = '98 D1685, all '99-'00 models except Dl6Y5 with M/T
e7