1997 HONDA CIVIC removal

I
NOTE: Wash the knuckle and hub thoroughly in
high flash point solvent before reassembly.
31. Press a new wheel bearing into the knuckle using
the specialtools and a press as shown
NOTE: Place the wheel bearing onto the knuckle
with the pack seal (metal color) toward the inside
Be careful not to damage the sleeve of the pack
seal.
Press
HANOI.E07749 - 001
DRIVERATTACHMENT58x72mm07947 - 6340201
DOUBLE LIP SEAL
{BLACK COLOR)
KNUCKLE
SUPPORT BASE07965 - SD90100
Installthe circlip securely in the knuckle groove'
Installthe splash guard, and tighten the screws.
scREws5 N.m (0.5 kgd m, 4lbt'ft)
32.
33.
l-,
18-15
34. lnstall the hub on the knuckle using the specialtools
shown and a hydraulic press as shown.
CAUTION: Take care not to distort tho splash gusrd'
HUB/ASSEMBLYGUIDE ATTACHMENT07GAF- SEflt2d)
KNUCKLE
FRONT HUB
SUPPORT BASE
07966 - StXx)100SPLASH GUARD
tnstall the knuckle in the reverse order of removal'
and pay particular attention to the following items:
. Be careful not to damage the ball joint boots
when installing the knuckle.
. Torque all mounting hardware to the specified
torque valugs.
. Torque the castls nuts to the low€r torque specl-
fications, then tighten them only far enough to
align the slot with the pin hole. Do not align the
castle nut by loosening.
. lnstall new cotter pins into the castle nuts after
torquing.
. Avoid twistin0 the sensor wires when installing
the wheel ssnsor.
. Before installing the brake disc, clean the mating
surfaces of the front hub and the inside of the
brake disc.
. Before installing the wheel, clean the mating sur-
face ofthe brake disc and the inside of the wheel
. Check the front wheel alignment, and adjust it if
necessary (see page 18-4).

Front Suspension
L
Lower Ball Joint Replacement
Remove the knuckle (see page 18-11).
Remove the boot by prying the set ring off.
Check the boot for deterioration and damage.
replace if necessary.
Install the special tools onto the ball joint and tight-
en the casfle nut.
Position the special tools over
shown. then set the assembly in
ball joint out of the knuckle,
BALL JOINT REMOVER/INSTALLER07965 - SB00r00
CASTLE NUT
the ball joint as
a vise. Press the
lf
7.
BALL JOINT REMOVER BASE07JAF - SH20200
Place the ball joint in position by hand.
Install the special tools over the ball joint as shown,
then press the ball joint in.
BALL JOINT INSTALLEB BASE07965 - 5800200
BALL JOINT HOUSING SURFACE
18-16
8. Install the ball joint boot and set ring using the spe-
cial tool (see page 18-16).
ADJUSTING BOLTAdjust rhe depth byturning the bolt.
Install the knuckle in the reverse order of removal,
and pay particular attention to the following items:
. Be careful not to damage the ball joint boots
when installing the knuckle,
. Torque all mounting hardware to the specified
torque values.
. Torque the castle nuts to the lower torque speci-
fications. then tighten them only far enough to
align the slot with the pin hole. Do not align the
castle nut by loosening.
. Install new cotter pins into the castle nuts after
torquang.
. Avoid twisting the sensor wires when installing
the wheel sensor.
. Before installing the brake disc. clean the mating
surfaces of the front hub and the inside of the
brake disc.
. Before installing the wheel, clean the mating sur-
face of the brake disc and the inside of the wheel.. Check the front wheel alignment, and adjust it if
necessary {see page 18-4).

Front Damper
!Ball Joint Boot RePlacement
1.Remove the set ring and the boot.
CAUTION: Do not contaminate the boot installa-
tion section with grease.
Pack the interior of the boot and lip with grease
EALL PIN TAPERED SECTION
EOOT INSTALLATION SECTION
Wipe off the grease.BOOT INSTALLATION SECTION
Wipe off the grease.
lJ
3. Wipe the grease off the sliding surface of the ball
pin and pack with fresh grease.
CAUTION:
. Keep grease off the boot installation section and
the tapeled section of the ball pin.
5.
. Do not allow dust, dirt, or other toreign materi-
als to enter the boot.
Install the boot into the groove of the boot installa-
tion section securely, then bleed the atr.
Install the upper and lower ball joint boot set rings
using the special tools as follows:
Lower ball joint: Adiust the special tool with the
adjusting bolt until the end of the tool aligns with
the groove on the boot. Slide the set ring over the
tool and into Position.
BALL JOINTAOJUSTING BOLTAdjust the depth by
turning the bolt.BOOT CLIPGUIDE
4.
UPPER EALLJOINT EOOT:07GAG - SD40700LOWER BALLJOINT BOOT:07974 - SA50700
CAUTION: After installing the boot, check the ball
pin tapsrod section fol grease contamination and
wipe it if necessary.lt
18-17
Removal
l. Remove the front wheels (see page 18-11).
2, Remove the damper pinch bolt trom the top of
damper fork.
DAMPER FORK
OAMPERFORKBOLT
OAMPERPINCHAOLT10 x 1.25 mm
SELF-LOCKING NUT12 x 1.25 mmReplace.
Remove the damper fork bolt and self-locking nut
from the bottom of the damper fork, then remove
damper fork.
Remove the damper by removing the two nuts
DAMPER

\Reassembly
2.
't.
lr
Install the damper unit on a spring compressor.
Assemble the damper in reverse order of removal
except the damper mounting washer and self lock-
ing nut.
NOTE: Align the bottom of the damper spring and
spring lower seat as shown.
STRUTSPRING COMPRESSOR:
lcommercially availablelBRANICK@ T/N MST.58OA, T/N 7200,
or 6quival€nt
SPBING LOWER SEAT
Position the damper mounting base onto the
damper unit as shown.
Compress the damPer sPring.
Install the damper mounting rubber, damper mount-
ing washer, and a new 10 mm self-locking nut.
Hold the damper shaft. and tighten the 10 mm self-
locking nut.
SELF-LOCKING NUT10 x 1.25 mm29 N.m 13.0 kgf m, 22 lbf ft)
3.
4.
Replace.
DAMPERMOUNTING WASHER
(l-t
lnstallation
1. Loosely install the damper onto the frame with the
aligning tab facing inside. then loosely install the
two flange nuts.
FLANGE NUTS10 x 1 ,25 mm49 N.m (5.0 kgt'm, 36 lbf'ftl
DAMPER ASSEMBLY
{cont'd)
18-19

Rear Suspension
ISuspension Arms Replacement ('96 - 99 modelsl
tffi Whsn ths suspension arms ar6 to be removed. place additionsl weight in the trunk bafore hoisting' Wh€n
-substantial weight is removed ftom th6 teal of ths vehicl6, the center of gravity may change causing ths cat to tip tor'
ward.
CAUTION:
. Replace the selt-locking nuts after removal.
.Thgvehic|eshouldb€onthggroundboforeanybohsornutsconnectodtorubbelmountso]bughingsaretighton.
NOTE:
. Make sure the toe adjusting bolts on the compensator arm are installed in the same direction'
. ,,t UP 1,, or ,,t UP LH G,. or ,.t UP LK,, or "t UP LS'. is stamped on the |eft upper arm and ,,t UP R" or "t UP RH G., or
"t UP RK" or "t UP RS" on the right upper arm'
. The rightand left "ornp"n""to, uitt rre symmetrical lnstall sothe "t UP" stamped side faces forward'
.Afterinsta||ingthesuspens|onarm,checktherearwhee|alignment,andadjustifnecessary(seepagelS-4).
FLANGE BOLT10 x 1.25 mm54 N.m
ADJUSTING BOLT(FLANGE BOLTI10 x 1.25 mm
BUSHINGCheck for deteriorationand oamage.
(5.5 kgf'm, 40 lbf'ftl
UPPER ARM INNER
47 tbf.ftl
tJ
l0 mm FLANGE BOLT
N.m t4.0 kst m, 29lblftl
DAMPER MOUNTING BOLT(FLANGE BOLT}
10 x 1.25 mm
54Nm(5.5 kgd.m, iro lbf'ft)
FI.ANGE BOLT10 x 1,25 mm54 N.m(5,5 ksrf.m, 4{} lbf'ft}
UPPER ARMCheck for bendangdamage-
TRAILING ARM
COMPENSATOR ARM
Check for bendingano oamage,
COMPENSATOR ARM
INNER BUSHING
.- SILICONE.@] GREASE
Check tor deteriorataonand damage.
FLANGE BOLT10 x 1.25 mm64 N.m {6.5 kgt'm,47 lbf.ft)
LOWER ARMCheck for cracksano damage.
LOWEN ARM BUSHING
.,- SILICONE..i@l GREASECheck for deteriorationand oamage,FLANGE AOLT12 x 1.25 mm64 N.m {6.5 kgf m,47 tbf.ftt
FLANGE BOL10 x 1.25 mm
I 54 N.m

(5.5 ksrm, ao lbf'ftl
1A-21

Rear Suspension
Suspension Arms Replacement ('gg 2D Si and Si-R models)
CAUTION:
. Roplace the self-locking nut after removal.' The vehicle should be on the gtound before any bohs or nuls connected to rubber mounts or bushing are tightened.
NOTE:
' Make sure the toe adjusting borts on the compensator arm are insta|ed in the same direction.. "t UP L" or "t UP LH G" or "t Up LK" or "l Up LS,, is stamped on the left upper arm and ,,t Up R,, or "t Up RH G,,"i UP RK" or "t UP RS" on the right upper arm.. The right and left compensator arm are symmeticar. Install sothe"upr"markpointstothefront.. After installing the suspension arm, check the wheel atignment and adiust if necessary,
FLANGE BOLT'10 x 1.25 mm54Nm155kgl.m,,rc lbf.ftl
8 rhm BOLTS22 N.m {2.2 kgf.m, 16 tbtfrlSTABILIZER BUSHTNG
FLANGE BOLT10 x 1.25 rnm54 N.m {5.5 kgt m, iro lbf.ft)
STAEILIZER BARCheck for bending or damage.
FLANGE BOLT10 x 1 .25 mm64 N m {5.5 kgf.m,47 lbtftl
FLANGE BOLT10 x 1.25 mm54 N.m 15.5 *gf.m,
and
UPPER ARM BUSHINGCheck for deteriorationAlign the stabitizer markwith the end ot the stabilizer bushing.
FLANGE BOLT'10 x 1.25 mm54 N.m 15.5 kgt.m, a0 lbtftl
stLrcoNEUPPER ARM BUSHINGiO lbf.ftl
TRAILING ARMCheck for bending and
EOLTS10 x 1.25 mm39 N m ll kgf.m, 29 lbf.ft)
UPPER ARMCheck for b€nding or damage.#@lstLtcoNECOMPENSATOR ARM BUSHING
COMPENSATORARM BUSHINGCheck for deteriorationand damage.
FLANGE NUTr '1.25 mm29 N.m {3.0 ksl.m,22 lbtft}Belore tightening the flange nut,position the ball joint pinin the middle ol its range oftravel, with the suspension undervehicle load.
LOWER ARMCheck for damage-
BUSHING
FLANGE BOLTl0 x 1.25 mm6l N.m 16.5 kg{.m, a7 lbt.ftl
FLANGE BOLTS10 x 1,25 mm64 N.m {6.5 kgf.m, 47 lbf.ftl
SELF.LOCKNG NUT
LOWER ARM
-GrstltcoNE10 x 1.25 mm 29 N.m (3.0 ksl.m, 22 tbtfrlReplace.Hold the ball ioinl pin using a hex w.enct.and tighten the selfjocking nut.
STABILIZEB LINK
LOWER ARM BUSHING. Check for deterioration and damaoe.' See page 18 25 for bushing replaciement.
' Check for bending and damage.. Check the bushing for deterioration ano oamage.
18-22

T
11.
1)
Remove the two brake hose mounting bolts
Remove the caliper b.acket mounting bolts, and
hang the caliPer to one side
CAUTION: To prevent accidental damage to the
caliper or brake hose, use a short piece of wile to
hang the caliper from the undercarriage.
BRAKE HOSE MOUNTING BOLTS
22 N'm {2.2 kgf'm, 16lbt"ft}
CALIPER 10 x 1.25 mm38 N'm (3.9 kgf'm, 28 lbf'ftl
Screw two 8 x 1.25 mm bolts into the disc to push it
away from the hub.
NOTE: Turn each bolt two turns at a time to pre-
vent cocking the disc excessively.
Remove the brake disc.
Remove the hub unit bearing from the spindle
SPINOLE WAS}IER
lr
14.
15.
lt
16. lnstall in the reverse order of removal.
1A-25
Upper Arm Bushing RePlacement
1. Remove the upper arm bushing and upper arm
jnner bushing as shown
UPPER ARM INNER BUSHING UPPER ARM BUSHING
REAR UPPER ARM
Scribe a line on the upper arm inner bushing so that
it is in line with the bolt mounting surface
Mark to points on the upper arm so that they are In
line and make a right angle with the arm as shown
in the drawing.
BOLT MOUNTINGSURFACE
Drive in the upper arm inner bushing with the marks
aligned.
Drive the upper arm bushing into the upper arm
NOTE: Drive in the upper arm bushing and upper
arm inner bushing until their leading edges are
flush with the uPPer arm
ttI
5.
UPPER ARM

Rear Damper
Removal
1. Bemove the rear wheels (see page 1g-22).
2. Remove the speaker cover and speaker (Hatchback).
Sedan and Coupe: Remove the trunk side panel (see
section 20).
3. Remove the two flange nuts.
FLANGE NUTS10 x 1.25 mm
4. Remove
FLANGE BOLT10 x 1,25 mm
Remove the flange bolt that connects the lower armto the trailing arm.
the flange bolt from the damper.
FLANGE BOLT'10 x 1 .25 mm
18-26
6. Lower the rear suspension, and remove the damper.