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Crankcase Capacity
ENGINE VIN Quantity With Filter
“VORTEC”4300 W 4.5 Quarts (4.3 L)
“VORTEC”5000
“VORTEC”5700
“VORTEC”7400 M
R
J
5 Quarts (4.8 L)
5 Quarts (4.8 L)
7 Quarts (6.5 L)
Fuel Tank Capacity
TYPE QUANTITY
Standard Tank 3 1 Gallons (1 17.33 L)
Optional Tank* * 55 Gallons (208.18 L)
*All quantities are approximate.
** 159’’ , 177” Wheelbase Vehicles Only.
All quantities are approximate. After refill, the level MUST be checked as outlined
under “Engine Oil And Filter Recommendations’’ in
Section
5.
**Add one additional quart for RPO 5Z1 and
WO KL5 Models.
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Maintenance Schedule
I Short Trip/City Definition -- Gasoline Engines I
Follow the Short Trip/City Maintenance Schedule if any
one of these conditions
is true for your vehicle:
Most trips are less than 5 to 10 miles (8 to 16 km).
This is particularly important when outside
temperatures are below freezing.
driving in stop-and-go traffic).
Most trips include extensive idling (such as frequent
0 Most trips are through dusty areas.
0 You frequently tow a trailer or use a carrier on top of
your vehicle.
0 If the vehicle is used for delivery service, police, taxi
or other commercial application.
One of the reasons you should follow this schedule if
you operate your vehicle under any of these conditions
is that these conditions cause engine oil to break
down soonex
Short Trip/City Intervals -- Gasoline Engines
Every
3,000 Miles (5 000 km): Engine Oil and Filter
Change (or
3 months, whichever occurs first). Chassis
Lubrication (or
3 months, whichever occurs first). Drive
Axle Service (or
3 months, whichever occurs first).
Every 6,000 Miles (10 000 km): Tire Rotation.
Every 15,000 Miles (25 000 km): Air Cleaner Filter
Inspection, if driving
in dusty conditions. Shields and
Underhood Insulation Inspection
(GVWR above
8,500 lbs. only). Front Wheel Bearing Repack (or at
each brake relining, whichever occurs first).
Every 30,000 Miles (50 000 km): Air Cleaner Filter
Replacement. Fuel Filter Replacement.
Every 50,000 Miles (83 000 km): Automatic
Transmission Service (vehicles over
8600 GVWR or
driven under severe conditions only).
Every 60,000 Miles (100 000 km): Engine Accessory
Drive Belt Inspection. Fuel Tank, Cap and Lines
Inspection. Exhaust Gas Recirculation System
Inspection. Evaporative Control System Inspection.
7-5
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Maintenance Schedule
I
I Long Tripmighway Intervals -- Gasoline Engines I
rn &very 7,500 Miles (12 500 km): Engine Oil and Filter
Change (or every
12 months, whichever occurs first).
Chassis Lubrication (or every
12 months, whichever
occurs first). Drive Axle Service. Tire Rotation.
Every 15,000 Miles (25 000 km): Shields and
Underhood Insulation Inspection (GVWR above
8,500 lbs. only).
Every 30,000 Miles (50 000 km): Fuel Filter
Replacement. Air Cleaner Filter Replacement. Front
Wheel Bearing Repack (or at each brake relining,
whichever occurs first).
Every 50,000 Miles (83 000 km): Automatic
Transmission Service (vehicles over
8600 GVWR or
driven under severe conditions
only).
Every 60,000 Miles (100 000 km): Engine Accessory
Drive Belt Inspection. Fuel Tank, Cap and Lines
Inspection. Exhaust Gas Recirculation System
Inspection. Evaporative Control System Inspection.
Long Tripmighway Intervals -- Gasoline Engines
Every 100,000 Miles (166
000 km): Spark Plug Wire
Inspection. Spark Plug Replacement. Positive
Crankcase Ventilation (PCV) Valve Inspection.
Every 150,000 Miles (240 000 km): Cooling System
Service (or every
60 months, whichever occurs first).
These intervals only summarize maintenance services.
Be sure to
follow the complete maintenance schedule
on the following pages.
7-7
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I Short TripKity Maintenance Schedule -- Gasoline Engines I
15,000 Miles (25 000 km)
0 Change engine oil and filter (or every
3 months, whichever occurs first).
An Emission Control Service.
0 Lubricate chassis components (or every
3 months, whichever occurs first).
(See footnote
#.)
in dusty conditions. Replace filter if
necessary. An Emission Control Service.
(See footnote? .)
0 Check axle fluid level and add fluid as
needed. (See footnote
**.)
0 Inspect air cleaner filter if you are driving
0 Clean and repack the front wheel bearings
(or at each brake relining, whichever
occurs first).
0 Vehicles With GVWR Above 8,500 lbs.
Only: Inspect shields and underhood
insulation for damage or looseness. Adjust
or replace as required.
This is a Noise Emission
Control Service. Applicable only to vehicles
sold in
th.e United States.
DATE SERVICED BY. ACTUAL MILEAGE
7-11
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bhort Trip/City Maintenance Schedule =- Gasoline Engines I
30,000 Miles (50 000 km)
0 Change engine oil and filter (or every
3 months, whichever occurs first).
An Emission Control Service.
0 Lubricate chassis components (or every
3 months, whichever occurs first).
(See footnote
#.)
17 Check axle fluid level and add fluid as
needed. (See footnote
**.)
0 Clean and repack the front wheel bearings
(or at each brake relining, whichever
occurs first).
(See footnote?.)
0 Replace fuel filter. An Emission Control Service.
0 Replace air cleaner filter.
0 Vehicles With GVM Above 8,500 lbs.
Only: Inspect shields and underhood
insulation for damage or looseness. Adjust
or replace as required. This is a Noise Emission
Control Service. Applicable only to vehicles
sold in
the United States.
An Emission Control Service.
0 Rotate tires. See “Tire Inspection and
Rotation” in the Index for proper rotation
pattern and additional information. (See footnote
+.)
DATE ACTUAL MILEAGE SERVICED BY
11
I
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I Short TripKity Maintenance Schedule -- Gasoline Engines I
45,000 Miles (75 000 km)
Change engine oil and filter (or every
3 months, whichever occurs first).
An Emission Control Service.
0 Lubricate chassis components (or every
3 months, whichever occurs first).
(See footnote
#.)
Check axle fluid level and add fluid as
needed.
(See footnote **.)
0 Clean and repack ,the front wheel bearings
(or
at each brake relining, whichever
occurs first).
0 Inspect air cleaner filter if you are driving
in dusty conditions. Replace filter
if
necessary. An Emission Control Service.
(See footnote-f-.>
0 Vehicles With GVWR Above 8,500 lbs.
Only: Inspect shields and underhood
insulation for damage or looseness. Adjust
or replace as required.
This is a Noise Emission
Control Service. Applicable only to vehicles
sold in
the United States.
DATE SERVICED BY: ACTUAL MILEAGE
7-17
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I Short TripKity Maintenance Schedule -- Gasoline Engines I
60,000 Miles (100 000 km)
0 Change engine oil and filter (or every
3 months, whichever occurs first).
An Emission Control Service.
0 Lubricate chassis components (or every
3 months, whichever occurs first).
(See footnote
#.)
0 Check axle fluid level and add fluid as
needed. (See footnote
** .)
0 Clean and repack the front wheel bearings
(or at each brake relining, whichever
occurs first).
0 Vehicles With GVWR Above 8,500 lbs.
Only: Inspect shields and underhood
insulation for damage or looseness. Adjust
or replace as required.
This is a Noise Emission
Control Service. Applicable only to vehicles
sold in
the United States.
0 Inspect engine accessory drive belt.
0 Replace fuel filter. An Emission Control Service.
(See footnote?.)
0 Conduct Exhaust Gas Recirculation (EGR)
system inspection as described in the service manual.
An Emission Control Service.
(See footnote?.)
inspection. Check all fuel and vapor lines
and hoses for proper hook-up, routing and
condition. Check that
the purge valve works
properly
(if equipped). Replace as needed.
An Emission Control Service. (See footnote T.)
An Emission Control Service.
0 Conduct evaporative control system
0 Replace air cleaner filter.
An Emission Control Service.
(Continued)
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I Short TripKity Maintenance Schedule -- Gasoline Engines 1
72,000 Miles (120 000 km)
0 Change engine oil and filter (or every
3 months, whichever occurs first).
An Emission Control Service.
0 Lubricate chassis components (or every
3 months, whichever occurs first).
(See footnote
#.)
0 Check axle fluid level and add fluid as
needed. (See footnote
**.)
0 Rotate tires. See “Tire Inspection and
Rotation” in the Index for proper rotation
pattern and additional information.
(See footnote
+.)
DATE
I 1
ACTUAL MILEAGE SERVICED BY:
75,000 Miles (125 000 km)
0 Change engine oil and filter (or every
3 months, whichever occurs first).
An Emission Control Service.
Lubricate chassis components (or every
3 months, whichever occurs first).
(See footnote
#.)
(or at each brake relining, whichever
occurs first).
in dusty conditions. Replace filter if
necessary.
An Emission Control Service.
(See footnote?.)
0 Clean and repack the front wheel bearings
0 Inspect air cleaner filter if you are driving
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