1997 FORD F250 clutch

168
*
[GF16650(F )01/96]
To shift from 4H to 2H:
[GF16700(F )04/96]
Move the transfer case shift lever straight
forward to the 2H position. This can be done at
any speed. To disengage the automatic locking
hubs, operate the vehicle in 2H in the opposite
direction for approximately 10 feet (3 meters).
*
[GF16750(F )05/96]
For example:
[GF16800(F )04/96]
If you were driving the vehicle forward in
4H, the automatic locking hubs will
disengage the next time the vehicle is driven
in reverse in 2H for approximately 10 feet (3
meters).
[GF16850(F )04/96]
If you were driving the vehicle in reverse in
4H, the automatic locking hubs will
disengage the next time the vehicle is driven
forward in 2H for approximately 10 feet (3
meters).
[GF16900(F )04/96]
Ð Operating in 2H with the hubs locked
increases fuel consumption, noise, vibration, and
wear. For prolonged 2H operation on dry
pavement, disengage the automatic locking hubs.
*
[GF16950(F )01/96]
To shift between 4H and 4L:
[GF17000(F )04/96]
Stop the vehicle and place the automatic
transmission into NEUTRAL or depress the
clutch on manual transmission vehicles. Push the
transfer case shift knob down (toward the
ground) and at the same time pull or push the
lever straight forward or rearward (depending
on the desired position, 4H or 4L) in order to
shift the transfer case. This shift should be in
one continuous motion without pausing in the N
(neutral) position. Pausing in the neutral position
can result in gear clash and difficult shifting. If,
while shifting between 4H and 4L, the transfer
File:09ltgff.ex
Update:Thu May 30 15:25:49 1996
ProCarManuals.com

169
case gets stuck in the N (neutral) position or is
difficult to shift into either 4H or 4L, it may be
necessary to let the vehicle roll slightly and/or
turn off the engine (particularly on vehicles
equipped with automatic transmissions).
[GF17050(F )04/96]
To shift into and out of N (neutral)
[GF17100(F )04/96]
To shift into N (neutral), stop the vehicle and
engage the parking brake. Place the automatic
transmission into NEUTRAL or depress the
clutch on manual transmission vehicles. From
either the 4H or 4L position, push the transfer
case shift knob down (toward the ground) and
at the same time move the transfer case shift
lever to the N (neutral) position. The N (neutral)
position should only be used for vehicle towing
or transfer case mounted PTO use (transfer case
PTO opening available on F-350 as an option).
[GF17200(F )04/96]
NOTE: Dash mounted four wheel drive
indicator lights are off when your
vehicle is in neutral.
[GF17250(F )04/96]
To shift from N (Neutral) to either 4H or 4L,
stop the vehicle and engage the parking brake.
Place the automatic transmission into NEUTRAL
or depress the clutch on manual transmission
vehicles. Push the transfer case knob down
(toward the ground) and at the same time move
the transfer case shift lever to the desired
position. If it is difficult to shift into either 4H or
4L, it may be necessary to let the vehicle roll
slightly and/or turn off the engine (particularly
on vehicles equipped with automatic
transmissions).
File:09ltgff.ex
Update:Thu May 30 15:25:49 1996
ProCarManuals.com

171
*
[GF17700(F )01/96]
Operating in 2H with the hubs in the LOCK
position increases fuel consumption, noise,
vibration, and wear. For prolonged 2H operation
on dry pavement, set the manual locking hubs
to the FREE position.
*
[GF17750(F )01/96]
To shift between 4H and 4L:
[GF17800(F )04/96]
Stop the vehicle and place the automatic
transmission into NEUTRAL or depress the
clutch on manual transmission vehicles. Push the
transfer case shift knob down (toward the
ground) and at the same time pull or push the
lever straight forward or rearward (depending
on the desired position 4H or 4L) in order to
shift the transfer case. This shift should be with
one continuous motion without pausing in the N
(neutral) position. Pausing in the neutral position
can result in gear clash and difficult shifting. If,
while shifting between 4H and 4L, the transfer
case gets stuck in the N (neutral) position or is
difficult to shift into either 4H or 4L, it may be
necessary to let the vehicle roll slightly and/or
turn off the engine (particularly on vehicles
equipped with automatic transmission).
[GF17850(F )04/96]
To shift to N (neutral) from either 4H or 4L
[GF17900(F )04/96]
To shift into N (neutral), stop the vehicle and
engage the parking brake. Place the automatic
transmission into NEUTRAL or depress the
clutch on manual transmission vehicles. From
either the 4H or 4L position, push the transfer
case shift knob down (toward the ground) and
at the same time move the transfer case shift
lever to the N (neutral) position. The N (neutral)
position should only be used for vehicle towing
or transfer case mounted PTO use (transfer case
PTO opening available on F-350 only).
File:09ltgff.ex
Update:Thu May 30 15:25:49 1996
ProCarManuals.com

172 [GF18000(F )04/96]NOTE: Dash mounted four wheel drive
indicator lights are off when your
vehicle is in neutral.
*
[GF18050(F )01/96]
To shift from N (Neutral) to either 4H or 4L,
stop the vehicle and engage the parking brake.
Place the automatic transmission into N
(Neutral) or depress the clutch on manual
transmission vehicles. Push the transfer case shift
lever to the desired position. If it is difficult to
shift into either 4H or 4L, it may be necessary to
let the vehicle roll slightly and/or turn off the
engine (particularly on vehicles equipped with
automatic transmissions).
% [GF19350(F )04/96]Driving Off Road with 4-Wheel
Drive
[GF19400(F )04/96]
Most vehicles with four-wheel drive are
especially equipped for driving on sand, snow,
mud, or rough terrain and have operating
characteristics that are somewhat different from
conventional vehicles, both off and on the road.
The driving tips below will help you learn to
use four-wheel drive.
[GF19450(F )04/96]
q
Do not use 4WD LOW on dry, hard-surfaced
roads.
*
[GF19500(F )01/96]
q
Special maintenance procedures are necessary
after operating with drive components in
water.
*
[GF19550(F )01/96]
q
Manual locking hubs must be in LOCK
position before shifting into four-wheel drive.
[GF19600(F )04/96]
When using four-wheel drive, maintain steering
wheel control at all times, especially in rough
terrain. Since sudden changes in terrain can
result in abrupt steering wheel motion, make
sure you grip the steering wheel rim from the
outside. Do not grip the spokes.
File:09ltgff.ex
Update:Thu May 30 15:25:49 1996
ProCarManuals.com

270 [MC09900(F )04/96]
quarter page art:0020381-ABrake master cylinder
%*
[MC10400(F )01/96]
The Clutch
*
[MC10450(F )01/96]
The clutch on your vehicle is automatically
self-adjusting and should not require any routine
service.
*
[MC10500(F )01/96]
During normal operation the fluid level in the
clutch reservoir will slowly rise. If for any
reason the fluid level drops, maintain the fluid
level at the step in the reservoir body.
*
[MC10525(F )05/96]
one third page art:0020377-A
Clutch fluid reservoir
%*
[MC10550(F )05/96]
If it becomes necessary to remove the reservoir
cap, thoroughly clean the reservoir cap before
removing it to prevent dirt or water from
entering the reservoir. Remove the internal
diaphragm and then add only a DOT 3 brake
fluid such as Ford High Performance DOT 3
Brake Fluid (Ford Part Number C6AZ-19542-AB)
meeting Ford specification ESA-M6C25-A.
File:11ltmcf.ex
Update:Tue May 28 08:52:04 1996
ProCarManuals.com

305 [MC39475(FM)04/96]
Do not tamper with the noise control
system
[MC39500(FM)04/96]
Federal law prohibits the following acts:
[MC39525(FM)04/96]
1. The removal or dismantlement, (by any
person unless for maintenance, repair or
replacement purposes) of any device or
design element incorporated into any new
vehicle to control noise output, prior to its
sale or delivery to the consumer, or while it
is being used, or
[MC39550(FM)04/96]
2. Using your vehicle after a device or design
element has been removed or dismantled, by
any person.
[MC39575(FM)04/96]
The following are some of the acts that are
considered tampering:
[MC39600(FM)04/96]
q
Removing the hood blanket, fender apron
absorbers, fender apron barriers, underbody
noise shields or material constructed to
absorb noise output.
[MC39650(FM)04/96]
q
Removing or dismantling the engine speed
governor, so that the engine's speed exceeds
the manufacturer's specifications.
[MC39675(FM)04/96]
q
Removing the air duct, air intake choke or
silencer, air cleaner and/or air cleaner
element.
[MC39700(FM)04/96]
q
Removing or dismantling any of the exhaust
system components including the catalyst
inlet pipe, muffler, outlet pipe, resonator or
diffuser.
[MC39725(FM)04/96]
q
Removing the fan shroud. Removing or
dismantling the fan clutch so that it no longer
functions properly.
File:11ltmcf.ex
Update:Tue May 28 08:52:04 1996
ProCarManuals.com

Index 371
Cleaning your vehicle (continued)
upholstery and interior trim...... 314
washing.............312±313
waxing............... 313
wheels................ 315
Climate control system.......... 57
Clock.............. 34,48,52
Clutch................. 158
adjusting............... 270
fluid................. 270
fluid reservoir..........268, 270
operation while driving........ 158
recommended shift speeds....... 161
shifting the gears........... 159
specifications............. 324
Cold engine starting........... 139
Combination lap and shoulder belts . 107, 111
Compact disc player (see Electronic
sound system)........... 28,35
Compact disc radio (see Electronic
sound system)............. 28
Console, description............ 87
Controls
mirrors.............. 79,81
power seat.............. 105
Convenience kit in cargo area...... 237
Coolant (see Engine coolant)....... 274
checking and adding......... 274
preparing for storage......... 331
proper solution............ 276
refill capacities............ 318
specifications...........277, 324
temperature gauge........... 21
warnings............... 274
Cooling fan............... 258
Crankcase emission filter......... 317
File:ltixf.ex
Update:Tue May 28 08:56:20 1996
ProCarManuals.com

380 Index
Lights, warning and indicator (continued)
hazard warning light.......... 74
high beam............... 20
oil pressure............... 19
overdrive off............. 153
rear ABS................ 16
safety belt............... 17
service engine soon........... 17
testing the warning lights....... 138
turn signal indicator........... 71
Load limits............... 175
GAWR................ 175
GVWR................ 175
trailer towing............. 178
Locking hubs
lever operated with automatic..... 167
lever operated with manual...... 170
Lubricant specifications......... 324
Lug nuts................ 240
standard............... 243
tightening sequence......240, 247±248
Lumbar support, seats.......... 106
Lumbar support pad........... 106
M
Maintenance schedule and record
(see separate Maintenance Schedule
and Record booklet)........... 3
Maintenance (see Servicing)....... 257
Manual transmission
clutch..............158, 270
driving................ 158
fluid, checking and adding....... 285
fluid capacities............ 318
lubricant specifications......... 324
shifting gears............. 159
shift speeds.............. 161
File:ltixf.ex
Update:Tue May 28 08:56:20 1996
ProCarManuals.com