1997 FORD AEROSTAR service

270
*
[MC38250(ALL)01/96]
RWARNING
Do not park, idle, or drive your vehicle in
dry grass or other dry ground cover. The
emission system heats up the engine
compartment and exhaust system, which
can start a fire.
*
[MC38300(ALL)01/96]
RWARNING
On vehicles without original equipment
floor covering or insulation, do not let
passengers ride in your truck in a manner
that allows contact between skin and the
metal floor.
*
[MC38400(ALL)01/96]
Watch for fluid leaks, strange odors, smoke, loss
of oil pressure, the charge warning light, the
check engine light, or the temperature warning
light. These sometimes indicate that the emission
system is not working properly.
*
[MC38410(ALL)01/96]
Do not make any unauthorized changes to your
vehicle or engine. Changes that cause more
unburned fuel to reach the exhaust system can
increase the temperature of the engine or
exhaust system.
*
[MC38420(ALL)01/96]
By law, anyone who manufactures, repairs,
services, sells, leases, trades vehicles, or
supervises a fleet of vehicles is not permitted to
intentionally remove an emission control device
or prevent it from working. In some of the
United States and in Canada, vehicle owners
may be liable if their emission control device is
removed or is prevented from working.
*
[MC38430(ALL)08/95]
Never use a metal exhaust collector when you
service your vehicle. If the metal collector
contacts any of your vehicle's plastic trim or
bumper parts they could melt or deform.
File:11cpmca.ex
Update:Fri Jun 7 14:30:56 1996

271
*
[MC38440(ALL)01/96]
Do not drive your vehicle if it does not operate
properly. See your dealer if the engine runs on
for more than five seconds after you shut it off
or if it misfires, surges, stalls, or backfires.
%*
[MC38450(ALL)01/96]
Information about your vehicle's emission
control system is on the Vehicle Emission
Control Information decal located on or near the
engine. This decal identifies engine displacement
and gives some tune-up specifications.
%*
[MC38500(ALL)03/96]
How to Prepare Your Vehicle for
Inspection/Maintenance (I/M) Testing
*
[MC38510(ALL)05/96]
In some localities it may become a legal
requirement to pass an
Inspection/Maintenance (I/M) test of the
On-Board Diagnostic (OBD) II system. If the
vehicle's powertrain system or its battery has
just been serviced, the OBD II system is reset to
a not ready for I/M testing condition. To
prepare for I/M testing, the law specifies that
additional mixed city and highway driving is
required to complete the check of the OBD II
system.
*
[MC38520(ALL)05/96]
The driving modes required to reach the ready
condition consist of a minimum of 30 minutes of
city and highway driving as described below:
*
[MC38525(ALL)03/96]
q
20 minutes of driving in stop and go
city-type traffic with at least four idle periods.
*
[MC38535(ALL)03/96]
q
10 minutes of driving on an expressway or
highway.
*
[MC38545(ALL)05/96]
Before completing the above driving modes, the
engine must be warmed up and at operating
temperature. Once started, the vehicle must not
be turned off during the above driving modes. If
the vehicle owner is unable to meet the I/M
requirements by using these driving patterns, an
File:11cpmca.ex
Update:Fri Jun 7 14:30:56 1996

272authorized service center can perform a detailed
OBD II drive cycle as it would any other type of
repair work.
%
*
[MC44600(ALL)03/96]
Lights and Bulb Replacement
*
[MC44700(ALL)01/96]
It is a good idea to check the operation of the
following lights frequently:
*
[MC44800(ALL)01/96]
q
headlamps
*
[MC44850(ALL)01/96]
q
high-mount brakelamp
*
[MC44900(ALL)01/96]
q
tail lamps
*
[MC45000(ALL)01/96]
q
brakelamps
*
[MC45100(ALL)01/96]
q
hazard flasher
*
[MC45200(ALL)01/96]
q
turn signals
*
[MC45300(ALL)05/96]
q
license plate lamps
%*
[MC45400(ALL)01/96]
The alignment of your headlamps should be
checked if:
*
[MC45500(ALL)01/96]
q
oncoming motorists frequently signal you to
turn off your vehicle's high beams when you
do not have the high beams on
*
[MC45600(ALL)01/96]
q
the headlamps do not seem to give you
enough light to see clearly at night
*
[MC45700(ALL)01/96]
q
the headlamp beams are pointed substantially
away from a position slightly down and to
the right
%*
[MC45800(ALL)01/96]
Headlamp Bulb
*
[MC45900(ALL)03/96]
The headlamps on your vehicle use replaceable
bulbs. When the lamp burns out, simply replace
the bulb, rather than the whole lamp.
File:11cpmca.ex
Update:Fri Jun 7 14:30:56 1996

297 [CS53650(ALL)05/96]
twenty six pica chart:0095107-A
%*
[CS54000(ALL)03/96]
Engine Compartment
*
[CS54100(ALL)03/96]
Your vehicle has one of the following types of
engines:
*
[CS54200(ALL)03/96]
q
A 3.0 Liter SEFI, V-6 engine or
*
[CS54300(ALL)03/96]
q
A 4.0 Liter SEFI, V-6 engine.
*
[CS54400(ALL)03/96]
The following pages show diagrams of each
engine type and where to find items that you
should regularly service.
File:12cpcsa.ex
Update:Thu Jun 6 14:45:39 1996

298 [CS54500(ALL)03/96]
full page art:0095038-B3.0L engine compartment service points
File:12cpcsa.ex
Update:Thu Jun 6 14:45:39 1996

299 [CS54600(ALL)03/96]
full page art:0020532-I
4.0L engine compartment service points
File:12cpcsa.ex
Update:Thu Jun 6 14:45:39 1996

303
Customer Assistance
%*
[HS00205(ALL)05/96]
Roadside Assistance
*
[HS00210(ALL)11/95]
Ford Motor Company has set up a 24-hour,
seven-day-a-week hotline with trained operators
who put you in touch with the help you need if
you experience a problem with your vehicle.
This complimentary service is provided to you
throughout your warranty period of 3 years or
36,000 miles (60,000 km), whichever comes first.
To purchase Roadside Assistance coverages
beyond this period (available through Ford Auto
Club in the United States or Ford and
Lincoln-Mercury dealers in Canada), contact
your Ford or Lincoln-Mercury dealer. Additional
Roadside Assistance coverage is unavailable in
Puerto Rico and the Virgin Islands.
*
[HS00215(ALL)06/94]
Roadside Assistance will cover the following:
*
[HS00220(ALL)06/94]
q
Mount your spare if you have a flat tire.
*
[HS00225(ALL)06/94]
q
Jump-start your battery if it is dead.
*
[HS00230(ALL)06/94]
q
Unlock your vehicle if you are locked out.
*
[HS00235(ALL)06/94]
q
Bring you fuel if you run out.
*
[HS00240(ALL)06/94]
q
Tow your vehicle if you are stranded. Even
non-warranty related tows, like accidents or
getting stuck in mud or snow, are covered
(some exclusions apply, such as impound
towing and repossession).
File:14cphsa.ex
Update:Thu Jun 6 14:45:58 1996

304
*
[HS00245(ALL)06/94]
How to use Roadside Assistance
*
[HS00250(ALL)06/94]
Your Roadside Assistance identification card can
be found in the Owner Guide portfolio in your
glove compartment. Complete the card and place
it in your wallet for quick reference.
*
[HS00255(ALL)04/95]
To receive roadside assistance in the United
States call 1-800-241-FORD (in Canada call
1-800-665-2006).
*
[HS00260(ALL)04/95]
Should you need to arrange for roadside
assistance yourself, Ford Motor Company will
reimburse the reasonable cost. To obtain
information about reimbursement call
1-800-241-FORD (in Canada call 1-800-665-2006).
*
[HS00300(ALL)01/95]
If You Have a Service Problem
*
[HS00400(ALL)01/95]
Ford Motor Company has authorized Ford and
Lincoln-Mercury dealerships that can service
your vehicle for you. This chapter tells you how
to get service or maintenance for your vehicle.
%*
[HS00550(ALL)02/95]
Service/Maintenance Concerns (U.S. or
Canada)
*
[HS00600(ALL)04/95]
Ford recommends taking your vehicle to your
selling dealer who wants to ensure your
continued satisfaction. You may, however, take
your vehicle to any authorized Ford or
Lincoln-Mercury dealer. In most cases, your
dealer will be able to resolve your concern.
*
[HS00700(ALL)04/95]
If you are not satisfied with the service you
received from your dealership's service
department, talk to the service manager at the
dealership, or if you still are not satisfied, talk to
the owner or general manager of the dealership.
In most cases, you will have your concern
resolved at this level.
File:14cphsa.ex
Update:Thu Jun 6 14:45:58 1996