1997 FORD AEROSTAR check engine

270
*
[MC38250(ALL)01/96]
RWARNING
Do not park, idle, or drive your vehicle in
dry grass or other dry ground cover. The
emission system heats up the engine
compartment and exhaust system, which
can start a fire.
*
[MC38300(ALL)01/96]
RWARNING
On vehicles without original equipment
floor covering or insulation, do not let
passengers ride in your truck in a manner
that allows contact between skin and the
metal floor.
*
[MC38400(ALL)01/96]
Watch for fluid leaks, strange odors, smoke, loss
of oil pressure, the charge warning light, the
check engine light, or the temperature warning
light. These sometimes indicate that the emission
system is not working properly.
*
[MC38410(ALL)01/96]
Do not make any unauthorized changes to your
vehicle or engine. Changes that cause more
unburned fuel to reach the exhaust system can
increase the temperature of the engine or
exhaust system.
*
[MC38420(ALL)01/96]
By law, anyone who manufactures, repairs,
services, sells, leases, trades vehicles, or
supervises a fleet of vehicles is not permitted to
intentionally remove an emission control device
or prevent it from working. In some of the
United States and in Canada, vehicle owners
may be liable if their emission control device is
removed or is prevented from working.
*
[MC38430(ALL)08/95]
Never use a metal exhaust collector when you
service your vehicle. If the metal collector
contacts any of your vehicle's plastic trim or
bumper parts they could melt or deform.
File:11cpmca.ex
Update:Fri Jun 7 14:30:56 1996

271
*
[MC38440(ALL)01/96]
Do not drive your vehicle if it does not operate
properly. See your dealer if the engine runs on
for more than five seconds after you shut it off
or if it misfires, surges, stalls, or backfires.
%*
[MC38450(ALL)01/96]
Information about your vehicle's emission
control system is on the Vehicle Emission
Control Information decal located on or near the
engine. This decal identifies engine displacement
and gives some tune-up specifications.
%*
[MC38500(ALL)03/96]
How to Prepare Your Vehicle for
Inspection/Maintenance (I/M) Testing
*
[MC38510(ALL)05/96]
In some localities it may become a legal
requirement to pass an
Inspection/Maintenance (I/M) test of the
On-Board Diagnostic (OBD) II system. If the
vehicle's powertrain system or its battery has
just been serviced, the OBD II system is reset to
a not ready for I/M testing condition. To
prepare for I/M testing, the law specifies that
additional mixed city and highway driving is
required to complete the check of the OBD II
system.
*
[MC38520(ALL)05/96]
The driving modes required to reach the ready
condition consist of a minimum of 30 minutes of
city and highway driving as described below:
*
[MC38525(ALL)03/96]
q
20 minutes of driving in stop and go
city-type traffic with at least four idle periods.
*
[MC38535(ALL)03/96]
q
10 minutes of driving on an expressway or
highway.
*
[MC38545(ALL)05/96]
Before completing the above driving modes, the
engine must be warmed up and at operating
temperature. Once started, the vehicle must not
be turned off during the above driving modes. If
the vehicle owner is unable to meet the I/M
requirements by using these driving patterns, an
File:11cpmca.ex
Update:Fri Jun 7 14:30:56 1996

338 Index
Charging system gauge.......... 15
Charging system warning light....... 13
Child safety restraints
built-in child seat........... 141
child safety belts........... 150
child safety seats........... 130
Child safety seats
and air bags............. 130
attaching with tether straps...... 139
automatic locking mode (retractor) . 112, 130
built-in child seat........... 141
in front seat............. 130
in rear outboard seat......... 130
in rear seat.............. 130
tether anchorage hardware....... 139
Chime
headlamps on.............. 14
key in ignition............. 14
safety belt............... 11
Circuit breakers
checking and replacing........ 209
see also fuses............. 200
Cleaning your vehicle
built-in child seat........... 283
CD player and discs........... 32
chrome and aluminum parts...... 280
engine compartment.......... 281
exterior............... 280
exterior lamps............ 281
fabric................ 282
headlamps.............. 281
instrument panel......... 61,281
instrument panel lens......... 282
interior................ 282
interior lamps............. 282
mirrors................. 91
File:cpixa.ex
Update:Fri Jun 7 14:33:41 1996

Index 339
Cleaning your vehicle (continued)
plastic parts............. 281
polishing............... 280
rear windows............. 70
rustproofing............. 280
safety belts.............. 283
tail lamps.............. 281
upholstery and interior trim...... 282
washing............... 280
waxing............... 280
wheels................ 281
windows................ 70
Climate control system
air conditioning............ 62
heating................ 62
heating only system........... 65
Clock................ 28,44
Cold engine starting........... 154
Combination lap and shoulder belts . 108, 110
Compact disc player
(see Electronic sound system).... 22,29
Compact disc radio
(see Electronic sound system)...... 22
Console, description............ 92
Controls, mirrors............. 91
Convenience kit in cargo area...... 211
Coolant (see Engine coolant)
checking and adding......... 240
drain and flush............ 243
preparing for storage......... 285
refill capacities............ 294
specifications............. 296
temperature gauge........... 17
warnings............... 240
Cooling fan............... 230
Crankcase emission filter......... 293
Customer Assistance Center, Ford (U.S.). . 305
Customer Assistance Centre,
Ford of Canada..........305, 310
File:cpixa.ex
Update:Fri Jun 7 14:33:41 1996

Index 341
Emergency brake (parking brake)..... 165
Emission control system
catalytic converter.......... 269
emissions warranty......... 3,269
Engine
check engine warning light....... 12
does not start............ 158
fuel injected engine, starting...... 153
fuel pump shut-off switch....... 158
preparing to start........... 153
refill capacities............ 294
service points............ 297
starting............... 154
starting after a collision........ 158
storing your vehicle.......... 283
Engine block heater........... 157
Engine coolant
checking and adding......... 240
checking hoses............ 243
disposal.............230, 248
drain and flush............ 243
preparing for storage......... 285
proper solution..........230, 248
recovery reservoir........240, 297
refill capacities............ 294
specifications............. 296
temperature gauge........... 17
Engine coolant temperature gauge
description............... 17
mechanical............... 17
Engine coolant temperature
gauge:electronic............. 17
Engine fan............... 230
Engine:idle speed control........ 156
Engine knocking............ 264
File:cpixa.ex
Update:Fri Jun 7 14:33:41 1996

342 Index
Engine oil
changing oil and oil filter....... 234
checking and adding......... 234
dipstick............... 234
disposal.............230, 248
engine oil pressure gauge........ 16
filter, specifications.......... 293
refill capacities............ 294
specifications...........233, 296
synthetic oil............. 233
ªbreak-inº oils............. 5
viscosity............... 233
Entry system, illuminated......... 73
Exhaust fumes............. 160
Extended Service Plan, Ford........ 3
F
Fan, engine fan, avoiding injury..... 230
Federal Communications Commission.... 58
Federal Highway Administration
Regulation............... 5
Flashers, hazard........... 78,199
Flat tire................. 209
Fluid refill capacities........... 294
Ford Customer Assistance Center..... 305
Ford Dispute Settlement Board...... 306
Ford Extended Service Plan........ 3
Ford Motor Company of Canada..... 310
Ford of Canada Customer
Assistance Centre........... 310
Foreign registration........... 312
Four-Wheel Drive vehicles, special notice . . 5
Four-wheeling with Ford supplement.... 5
French owner guides, how to obtain.... 3
File:cpixa.ex
Update:Fri Jun 7 14:33:41 1996

346 Index
Instrument panel............. 59
cleaning............... 282
registers................ 61
Integrated child seat
(see Built-in child seat)........ 141
Interval wipers.............. 76
J
Jack
operation.............216, 219
positioning............216, 219
storage................ 211
Jump-starting your vehicle
attaching cables............ 224
disconnecting cables.......... 226
K
Keys
key in ignition chime.......... 14
positions of the ignition......... 74
stuck in lock position.......... 74
L
Lamps
checking............... 272
daytime running light system...... 72
hazard flashers.......... 78,199
headlamps............... 71
high-mount brakelamp......... 72
illuminated entry system......... 73
interior lamps.............. 71
replacing bulbs............ 272
trailer................ 195
Lane change indicator (see Turn signal) . . . 75
Lap belts................ 116
Lights, warning and indicator
airbag................. 13
brake................. 9
charging system............. 13
check engine.............. 12
door ajar................ 11
File:cpixa.ex
Update:Fri Jun 7 14:33:41 1996

348 Index
N
National Highway Traffic Safety
Administration............ 301
New vehicle break-in........... 5
O
Octane rating.............. 264
Odometer
description............... 20
trip odometer.............. 20
Oil filter................ 293
Oil (see Engine oil)........... 233
Oil viscosity.............. 233
On-board diagnostic (OBD II) system . . . 271
Order forms, service information.... 25,50
Overdrive................ 173
Overseas offices............. 312
P
Parking brake
operation............... 166
warning light.............. 9
Parts (see Motorcraft Parts)........ 293
PCV valve, specifications......... 293
Power door locks............. 88
Power features
door locks............... 88
lumbar support............ 106
mirrors................. 91
windows................ 89
Power steering
dipstick............... 244
driving with power steering...... 168
fluid, checking and adding....... 244
fluid, refill capacity.......... 294
fluid, specifications.......... 296
servicing............... 168
Prop rod, hood............. 231
File:cpixa.ex
Update:Fri Jun 7 14:33:41 1996