Downloaded from www.Manualslib.com manuals search engine 8W-40 INSTRUMENT CLUSTER
INDEX
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DESCRIPTION AND OPERATION
AIRBAG WARNING LAMP.................. 8
ANTI-LOCK WARNING LAMP............... 9
BRAKE WARNING INDICATOR LAMP......... 8
CHARGE INDICATOR LAMP................ 8
ENGINE COOLANT TEMPERATURE GAUGE . . . 7
FUEL GAUGE........................... 7
HEADLAMP ON CHIME.................... 8
HELPFUL INFORMATION.................. 9
HIGH BEAM INDICATOR LAMP.............. 8
INSTRUMENT CLUSTER.................. 7KEY-IN CHIME.......................... 8
LOW FUEL LAMP........................ 8
LOW OIL PRESSURE LAMP................ 8
ODOMETER............................ 8
RIGHT AND LEFT TURN
SIGNAL INDICATORS................... 8
SEAT BELT WARNING INDICATOR........... 8
SERVICE ENGINE SOON LAMP............. 8
SPEEDOMETER......................... 7
TACHOMETER.......................... 7
DESCRIPTION AND OPERATION
INSTRUMENT CLUSTER
The Instrument Cluster, located on the right side
of the instrument panel, provides the operator with
gauges and warning lamps relating to vehicle opera-
tion. All gauges in the standard and optional cluster
are magnetic type and logic driven.
Battery voltage for the clusters warning lamps and
gauges is provided on the G5 circuit. This circuit con-
nects from the fuse block and is protected bya5amp
fuse located in cavity 11. The cluster is powered only
when the ignition switch is in the START or RUN
position. The cluster is also powered on initial driv-
er's door opening.
Illumination lamps, internal to the cluster, receive
battery voltage on the E2 circuit from the 4 amp fuse
located in cavity 12 of the fuse block. This circuit is
HOT only when the headlamp switch is in the ON
position. Grounding for the cluster is provided on the
Z3 circuit and terminates at the instrument panel
left center support.
The M1 circuit also feeds the cluster through a 10
amp fuse in the Power Distribution Center (PDC).
This fuse is HOT at all times and also used to power
the underhood lamp, and the interior lamps. The
fuse is also lifted OPEN during vehicle shipping to
reduce battery draw.
SPEEDOMETER
The speedometer and odometer receive their infor-
mation on the G7 circuit from the Vehicle Speed Sen-
sor (VSS) on manual and 3±spd automatic
transmission applications. The G7 circuit also pro-
vides a signal to the Powertrain Control Module
(PCM).Logic internal to the instrument cluster adjusts the
position of the gauge pointer to the correct vehicle
speed using the signal on the G7 circuit.
TACHOMETER
The tachometer is connected to the Powertrain
Control Module (PCM) on the G21 circuit. It uses
solid state circuity to decode the ignition pulses
received from the PCM to adjust the gauge pointer to
the proper position.
ENGINE COOLANT TEMPERATURE GAUGE
The temperature gauge is connected to the engine
coolant temperature sensor on the G20 circuit. The
engine coolant temperature sensor for the gauge is a
combination unit. One side of the unit is used for the
Powertrain Control Module (PCM) and the other side
for the cluster. The sending unit is case grounded to
the engine.
The logic driven gauge moves in response to the
measured resistance of the engine coolant tempera-
ture sending unit.
FUEL GAUGE
The fuel level gauge is connected to the fuel pump
module on the G4 circuit. The fuel pump module con-
tains the fuel pump and a variable resistor for the
gauge. Grounding for the fuel pump module is pro-
vided on the Z2 circuit and terminates at the left
rear wheel house.
The logic driven gauge moves in response to the
measured resistance of the fuel tank sending unit.
The fuel level sensor contains a variable resistor.
As the position of the float arm on the level sensor
changes, the resistor changes the current flow
through the fuel gauge circuit. A change in current
flow alters the magnetic field in the fuel gauge which
changes the pointer position.
PL8W - 40 INSTRUMENT CLUSTER 8W - 40 - 7
Downloaded from www.Manualslib.com manuals search engine ODOMETER
The speedometer and odometer receive their infor-
mation on the G7 circuit from the Vehicle Speed Sen-
sor (VSS) on vehicles equipped with the manual or
3±spd automatic transmission. This circuit also pro-
vides a signal to the Powertrain Control Module
(PCM).
Logic internal to the cluster steps the odometer at
a high rate to indicate the proper mileage.
SERVICE ENGINE SOON LAMP
The Service Engine Soon lamp illuminates when
the ignition switch is in the ON position and prior to
starting the vehicle. The lamp will turn off after the
vehicle is started.
If while the vehicle is running a problem is
detected in the engine control system the lamp is
illuminated. This is accomplished by the Powertrain
Control Module (PCM) grounding the G3 circuit.
SEAT BELT WARNING INDICATOR
The fasten seat belt indicator is used with the
warning chime to indicate to the operator to fasten
the seat belt. There is a switch located in the drivers
side B-pillar that is normally OPEN with the seat
belt buckled.
If the seat belt is not buckled the switch CLOSES
and a ground path is completed from the G10 circuit
to the Z1 circuit. This will illuminate the lamp in the
instrument cluster.
When the ignition switch is moved to the START
position the lamp will illuminate. Logic internal to
the instrument cluster determines the length of time.
LOW FUEL LAMP
The low fuel lamp is used to indicate to the opera-
tor that the fuel level is below a predetermined level.
This lamp is logic driven by the instrument cluster.
When the instrument cluster determines a low fuel
condition based on an input from the fuel tank gauge
level sending unit (circuit G4) it illuminates the
lamp.
HEADLAMP ON CHIME
The headlamp ON chime is used to indicate to the
operator that the headlamps or parking lamps are
ON when the drivers door is OPEN. If the lamps are
ON and the drivers door is opened, a ground path is
completed from the G26 circuit at the cluster,
through the headlamp switch, to the G16 circuit and
ending at the door ajar switch. The door ajar switch
is case grounded.
KEY-IN CHIME
The key-in chime is used to indicate to the opera-
tor that the key is in the ignition with the driversdoor OPEN. If the key is in the ignition and the driv-
ers door is OPEN, a ground path is completed from
the G26 circuit at the cluster, through the CLOSED
key-in switch, to the G16 circuit and terminating at
the door ajar switch which is case grounded.
CHARGE INDICATOR LAMP
The Charge Indicator lamp is used to alert the
operator that the charging system voltage has fallen
below the normal operating range. This circuit is con-
trolled by the Powertrain Control Module (PCM).
When the PCM determines a problem, it grounds the
G12 circuit.
AIRBAG WARNING LAMP
The Airbag Warning lamp is used to alert the oper-
ator of a problem with the Airbag system. The lamp
is illuminated when the Airbag Control Module
(ACM) grounds the R41 circuit. Refer to the appro-
priate section of the Service Manual or Diagnostic
Test Procedures Manual to diagnosis this system.
LOW OIL PRESSURE LAMP
The low oil pressure lamp is used to indicate to the
operator that the engine oil pressure has dropped
below a predetermined pressure. Power for the lamp
is provided on the G5 circuit which also powers the
other warning lamps.
When the oil pressure is low the normally OPEN
oil pressure switch CLOSES completing a path to
ground on circuit G6. The oil pressure switch is case
grounded to the engine block.
HIGH BEAM INDICATOR LAMP
The High Beam Indicator Lamp is used to indicate
to the operator that the high beam headlamps are
ON. Power is supplied to the cluster on the L3 cir-
cuit. Ground is provided on the Z3 circuit.
Circuit L3 connects from the headlamp dimmer
switch to the instrument cluster.
RIGHT AND LEFT TURN SIGNAL INDICATORS
These lamps are used to indicate to the operator
which turn signal is ON. Power for the lamps comes
from the turn signal switch. The L60 circuit is for the
right turn indicator, and the L61 circuit is used for
the left turn signal indicator. Ground for the circuits
is provided on the Z3 circuit.
BRAKE WARNING INDICATOR LAMP
The Brake Warning Indicator lamp is used to alert
the operator of a problem with the vehicles braking
system. The lamp illuminates when the ignition
switch is turned to START position to perform a self
check.
8W - 40 - 8 8W - 40 INSTRUMENT CLUSTERPL
DESCRIPTION AND OPERATION (Continued)
Downloaded from www.Manualslib.com manuals search engine The second ground path is through the headlamp
switch. Circuit M23 is spliced in with the time out
relay. When the operator turns the headlamp switch
to the dome lamp ON position, a ground path is pro-
vided through the switch on the Z1 circuit. This
ground terminates at the instrument panel left cen-
ter support.
On vehicles equipped with Remote Keyless Entry
(RKE) the M23 circuit is spliced to the RKE module.
This allows the lamp to be turned ON when a valid
signal is reveived by the RKE module from the trans-
mitter.
MAP/READING LAMPS
The map/reading lamps are powered by the M1 cir-
cuit from the Power Distribution Center (PDC). This
circuit is the Ignition-Off Draw circuit and protected
by a 10 amp fuse. The M1 circuit is spliced and pro-
vides power for the visor/vanity lamps, radio, power
mirrors, dome lamp, time delay relay, and other inte-
rior lamps.
Ground for the lamps is provided from two sources.
One is the Z3 circuit which is spliced in with the
glove box lamp and terminates at the instrument
panel left center support. The second ground is pro-
vided on circuit M23. This circuit is spliced in with
the time out relay so the lamps will turn ON when
any door is OPENED.
On vehicles equipped with Remote Keyless Entry
(RKE) the M23 circuit, which is the ground circuit
when a door is OPENED, is connected to the RKE
module. The module will provide a ground path for
the lamps with a valid signal from the transmitter.
GLOVE BOX LAMP
The glove box lamp receives power on the M1 cir-
cuit from the 10 amp fuse located in the Power Dis-
tribution Center (PDC). A switch, wired in series
after the lamp, CLOSES when the glove box door is
opened, and completes a path to ground on the Z3
circuit.
The Z3 circuit is spliced in with the ash receiver
lamp, PRNDL lamp, and the time delay relay. The Z3
circuit terminates at the instrument panel left center
support.
ASH RECEIVER LAMP
The ash receiver lamp receives power on the E2
circuit from the 4 amp fuse located in the fuse block
in cavity 12. The fuse receives power from the head-
lamp switch. Circuit E2, which is HOT at all times,
also powers the Transmission Range Indicator
(PRNDL) lamp.
When the headlamp switch is moved to the PARK
or ON position, current flows through the fuse to the
ash receiver lamp. The ground for the lamp is sup-
plied on the Z3 circuit, and terminates at the instru-
ment panel left center support. This circuit is also
spliced in with the PRNDL lamp, the ignition switch
lamp, and the glove box lamp.
UNDERHOOD LAMP
Power for the underhood lamp is supplied on cir-
cuit M1. This is the Ignition-Off Draw (IOD) circuit
and is protected by a 10 amp fuse located in the
Power Distribution Center (PDC).
When the hood is raised a ground path is com-
pleted through the mercury switch to a case ground
illuminating the lamp.
TRUNK LAMP
The trunk lamp uses a case-grounded switch
located on the trunk latch. The switch is normally
OPEN. When the deck lid is opened, the switch
CLOSES, completing a path to ground on circuit M4.
The M1 circuit provides power to the lamp, and is
HOT at all times.
HELPFUL INFORMATION
²Check the 10 amp fuse located in the Power Dis-
tribution Center (PDC) for the trunk lamp, under-
hood lamp, visor/vanity lamps, dome lamp, time
delay relay, and the glove box lamp.
²Check for a good ground at the instrument panel
left center support.
²Check the door switches for a good ground.
²Check the 4 amp fuse in the fuse block, cavity
12.
8W - 44 - 6 8W - 44 INTERIOR LIGHTINGPL
DESCRIPTION AND OPERATION (Continued)
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INDEX
page
SCHEMATICS AND DIAGRAMS........................................................... 1
DESCRIPTION AND OPERATION.......................................................... 7
Component Page
A/C Heater Control Switch.............8W-50-2
Fog Lamp Relay...................8W-50-3, 6
Front Fog Lamp Switch.............8W-50-5, 6
Fuse 2 (FB).......................8W-50-2, 5
Fuse 3 (PDC)........................8W-50-2
Fuse 9 (FB).......................8W-50-2, 4
Fuse 16 (PDC).......................8W-50-6
Fuse 17 (FB)......................8W-50-3, 4
Fuse 18 (FB)........................8W-50-3
Fuse Block.........................8W-50-2
Fuse Block.........................8W-50-3
Fuse Block.........................8W-50-4
Fuse Block.........................8W-50-5
G101..........................8W-50-3, 4, 6
G103..........................8W-50-3, 4, 6
G204............................8W-50-4, 6
Headlamp Dimmer And Optical
Horn Switch..................8W-50-2, 3, 4
Headlamp Leveling Switch...........8W-50-2, 4
Headlamp Switch..............8W-50-2, 4, 5, 6
Instrument Cluster...................8W-50-3
Left Fog Lamp......................8W-50-6
Left Headlamp..................8W-50-3, 4, 6
Left Headlamp Leveling Motor..........8W-50-4
Left License Lamp...................8W-50-5
Left Park/Turn Signal Lamp............8W-50-5
Power Distribution Center...........8W-50-2, 6Component Page
Radio..............................8W-50-5
Rear Fog Lamp Switch..............8W-50-2, 6
Right Fog Lamp.....................8W-50-6
Right Headlamp.....................8W-50-3
Right Headlamp Leveling Motor.........8W-50-4
Right Park/Turn Signal Lamp.........8W-50-3, 5
Right Repeater Lamp.................8W-50-3
S107............................8W-50-3, 6
S108..............................8W-50-4
S113 ..............................8W-50-5
S114 ..............................8W-50-3
S115 ..............................8W-50-6
S116 ..............................8W-50-3
S117 ..........................8W-50-3, 4, 6
S127..............................8W-50-3
S133............................8W-50-3, 4
S201..............................8W-50-6
S202..............................8W-50-4
S207..............................8W-50-3
S209..............................8W-50-3
S210............................8W-50-2, 4
S213..............................8W-50-2
S221..............................8W-50-2
S306..............................8W-50-5
Turn Signal/Hazard Switch.............8W-50-3
8W - 50 - 2 8W - 50 FRONT LIGHTINGPL
Downloaded from www.Manualslib.com manuals search engine C10316
2
L44
18
VT/BK
HEADLAMP RIGHT
FEED BEAMLOW
HEADLAMP
DIMMER
AND
OPTICAL
HORN
SWITCH
1
L4
14
VT/WT
RD/OR14L3 3
HIGH
BEAM
FEED
FUSE
BLOCK
38
18FUSE10A
17
10A
FUSE
17
37
L3
14
RD/ORL3
16
RD/OR
CLUSTER INSTRUMENT S209
2C114C101
L3
16
RD/OR
VT/RD20 L44
RD/OR16L3
1
BK18Z1
BK18Z1
S107
G101
3
G103S117
Z1
18
BK
31
SWITCH HAZARD
SIGNAL/
TURN
3C1
TN22 L60 L60
22
TN
S207
L60
22
TN
16C103
TN22 L60
S116
L60
18
TNL60
18
TN
11
2LAMP REPEATER
RIGHT3LAMP
SIGNAL
TURN
PARK/
RIGHT
BK18Z1 Z1
18
BK
S127
Z1
18
BK
LEFT
HEADLAMP
46
(IN PDC) RELAY
LAMP
FOG
Z1
18
BK
1
L3
16
RD/OR
S114
L43 20VT
2
16C103
L43
20
VT
L43
18
VT
S133
(8W-50-2)
(8W-11-2)
(8W-11-12) (8W-11-12)
(8W-40-2)
(8W-40-4)
(8W-15-2)
(8W-15-2)
(8W-15-4)(8W-15-4) (8W-52-3)
(8W-52-3)
(8W-50-6)(8W-11-2)
PL-RHD8W-50 FRONT LIGHTING 8W - 50 - 3
PLR05002978W-1
Downloaded from www.Manualslib.com manuals search engine 22
PK/RD20 F33
BATT A3
2FUSE15A
1BLOCK
FUSE
4
9
3 OFF
2 PARK
1 HEAD
SWITCH
HEADLAMP
1
2 0
C24
RADIOL7
20
BK/YL
L7 20BK/YL
2C230
1
SWITCH LAMP
FOG
FRONT
L7 20BK/YL
BK/YL20 L7
S306
L7
20
BK/YL
2
LEFT
LICENSE
LAMP
L7 20BK/YL
5C105
L7
20
BK/YL
LAMP SIGNAL
TURN
PARK/
LEFT RIGHT
PARK/
TURN
SIGNAL
LAMP
22
BK/YL20 L7 L7
20
BK/YL
S113
(8W-10-6)
(8W-11-4)(8W-11-2)
(8W-50-2)
(8W-47-2)
(8W-50-6)
(8W-11-4)
(8W-51-5)
(8W-52-3) (8W-52-3)
PL-RHD8W-50 FRONT LIGHTING 8W - 50 - 5
PLR05004978W-1
Downloaded from www.Manualslib.com manuals search engine 8W-50 FRONT LIGHTING
INDEX
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GENERAL INFORMATION
INTRODUCTION......................... 7
DESCRIPTION AND OPERATION
FOG LAMPS (FRONT).................... 8HEADLAMP LEVELING MOTORS............ 8
HEADLAMPS........................... 7
PARKING LAMPS........................ 7
GENERAL INFORMATION
INTRODUCTION
The headlamp switch has 3 positions, ON, PARK
(parking lights) and OFF. Two circuits, L2 and L20
connect the headlamp switch to the headlamp dim-
mer/optical horn switch located in the multi-function
switch. The multi-function switch feeds the low and
high beams of the headlamps.
DESCRIPTION AND OPERATION
PARKING LAMPS
Circuit A3 in the Power Distribution Center (PDC)
connects to a bus bar in the fuse block. One of the
four circuits powered by the bus bar is circuit F33.
Circuit F33 connects to the headlamp switch. A 40
amp fuse in the PDC protects the A3 circuit. A 15
amp fuse, in cavity 2 of the fuse block, protects the
F33 circuit.
The headlamp switch has 3 positions, ON, PARK
(tail lamps) and OFF, plus a dimmer switch. When
the headlamp switch is in the PARK or ON position,
the switch connects circuit F33 to circuit L7. From
the headlamp switch, circuit L7 branches to power
the front parking lamps and rear tail lamps, lavalier
lamps, side marker lamps, and rear license plate
lamp.
GROUND CIRCUIT
Circuit Z1 provides ground for the parking lamps,
headlamps, lavalier lamps, tail lamps, side marker
lamps and rear license plate lamp although different
grounding points are used. Circuit Z1 also provides
the ground path for the headlamps and turn signals.
HELPFUL INFORMATION
²Check for a blown 40 amp fuse in the PDC.
²Check for a blown fuse in cavity 2 of the fuse
block.
²For the left front parking lamp, turn signal, side
marker lamp and left headlamp, the Z1 circuitgrounding point is the left side of the radiator closure
panel.
²For the right front parking lamp, turn signal,
side marker lamp and right headlamp, the Z1 circuit
grounding point is in the right fender side shield.
²Circuit L7 also feeds the radio, if equipped.
²When the headlamp switch is in the PARK or
ON position, the dimmer circuit, F33, also connects
to circuit E1. Circuit E1 powers the ash receiver
lamp, transmission range indicator lamp, instrument
panel cluster illumination lamps, HVAC control
lamp, heated rear window lamp, and radio lamp. A 4
amp fuse, in cavity 12 of the fuse block, protects cir-
cuit E1.
HEADLAMPS
The headlamp switch has 3 positions, ON, PARK
(parking lights) and OFF. Two circuits, L2 and L20
connect the headlamp switch to the headlamp dim-
mer/optical horn switch located in the multi-function
switch. The multi-function switch feeds the low and
high beams of the headlamps.
HEADLAMP SWITCH IN OFF OR PARKING
LAMP POSITION
Circuit A3 originates in the Power Distribution
Center (PDC) and supplies battery voltage for the
headlamp switch. A 40 amp fuse protects the A3 cir-
cuit. The headlamp switch has an internal 24 amp
circuit breaker that connects circuit A3 to either the
L2 or L20 circuits, depending on switch position.
In the OFF and PARK positions the headlamp
switch feeds the L20 circuit that connects to the
multi-function switch. Circuit L20 powers the high
beam circuit when the operator flashes the head-
lamps with the turn signal stalk of the multi-func-
tion switch. When the operator flashes the
headlamps with the stalk, the multi-function switch
connects the L20 circuit to the L3 circuit. The L3 cir-
cuit feeds the high beam of the headlamps.
HEADLAMP SWITCH IN ON POSITION
When the headlamp switch is in the ON position,
it connects the A3 circuit from the PDC to circuit L2.
PL8W - 50 FRONT LIGHTING 8W - 50 - 7
Downloaded from www.Manualslib.com manuals search engine Circuit L2 connects to the multi- function switch and
feeds the L4 circuit (for low beam operation). The L4
circuit connects to a bus bar in the fuse block. Cir-
cuits L43 and L44 connect to the bus bar in fuse
block and power the low beam headlamps. Circuit
L43 supplies voltage to the left headlamp. Circuit
L44 supplies voltage to the right headlamp. Both the
L43 and L44 circuits have separate 10 amp fuses
located in fuse block. Fuse 17 protects circuit L43,
and fuse 18 protects circuit L44.
When the operator selects high beam operation
with the turn signal stalk of the multi-function
switch, circuit L2 connects to the L3 Circuit L3 pow-
ers high beam operation.
HEADLAMP GROUND
Although circuit Z1 provides ground for the right
and left headlamps it has different termination
points for both. For the right headlamp the Z1 circuit
terminates at the right inner fender shield. For the
left headlamp the Z1 circuit terminates at the left
side of the radiator closure panel.
HELPFUL INFORMATION
²Check for a blown fuse in cavity 17 for L43 and
cavity 18 for L44.
²Check the 40 amp fuse located in the PDC.
²The headlamp switch has a 24 amp internal cir-
cuit breaker.
²For the left front parking lamp, turn signal, side
marker lamp and left headlamp, the Z1 circuit
grounding point is the left side of the radiator closure
panel.
²For the right front parking lamp, turn signal,
side marker lamp and right headlamp, the Z1 circuit
grounding point is in the right fender side shield.
HEADLAMP LEVELING MOTORS
The headlamp leveling system used in this vehicle
uses a variable position switch located in the instru-
ment panel along with headlamp leveling motors
located at the headlamps.
Power for the switch and the leveling motors is
supplied on circuit L43. This circuit is HOT when the
headlamp switch is in the ON position and the oper-
ator has selected LOW beam operation. In addition,circuit L43 is protected by a 10 amp fuse located in
the fuse block and is the feed for the left LOW beam
headlamp.
Ground for the switch is supplied on circuit Z1.
When the operator moves the switch, power is sup-
plied on circuit L13 from the switch to the headlamp
leveling motors. Ground for the leveling motors is
supplied on circuit Z1 and has the same termination
point as the respective headlamps.
The headlamp leveling switch also has a lamp
located in it for night illumination. Power for the
lamp is supplied on circuit E2. The E2 circuit is HOT
when the operator has turned the headlamp switch
to the PARK or ON position. The E2 circuit is pro-
tected by a 4 amp fuse located in the fuse block.
FOG LAMPS (FRONT)
The fog lamp system in this vehicle uses a switch
located in the instrument panel along with a relay
located in the Power Distribution Center (PDC).
Power for the switch is supplied on circuit L7. This
circuit is the feed for the front and rear parking
lamps and is HOT when the headlamp switch is in
the PARK position.
Power for the contact side of the relay is supplied
on circuit F61. This circuit is HOT at all times and
protected by a 20 amp fuse in the PDC. Ground for
the coil side of the relay is supplied in circuit Z1.
When the operator turns the lamps ON by closing
the switch, power flows on circuit L7 through the
switch to circuit L35. Circuit L35 connects from the
switch to the coil side of the fog lamp relay. With this
input the contacts in the fog lamp relay CLOSE con-
necting circuits F61 and L39.
Circuit L39 connects from the relay to the fog
lamps. Ground for the lamps is supplied on circuit
Z1.
HELPFUL INFORMATION
²Check the 20 amp fuse located in the PDC for
the fog lamps
²Check the lamp filament
²Check the grounding points for the lamps,
switch and relay
8W - 50 - 8 8W - 50 FRONT LIGHTINGPL
DESCRIPTION AND OPERATION (Continued)