1997 DODGE NEON Ac compressor

Downloaded from www.Manualslib.com manuals search engine 3LAMP SIGNAL
TURN
PARK/
RIGHT
Z1
18
BK
3
HEADLAMP RIGHT
Z1
18
BK
2
LEFT
FOG
LAMP
Z1
20
BK
BK20Z1
LAMP FOG
RIGHT
2
S117
2
A/C
COMPRESSOR
CLUTCH
Z1
20
BKC3
18
DB/BK
35(IN PDC) RELAY
CLUTCH
COMPRESSOR
A/C
C3
18
DB/BK
G103
Z1
20
BKZ1
18
BK
1
DIODE
B32
MOTOR LEVELING
HEADLAMP
RIGHT RIGHT
REPEATER
LAMP
Z1
20
BKZ1
22
BKZ1
18
BK
NO. 1 HORN
(8W-52-3)(8W-50-3)
(8W-50-6) (8W-50-6)
(8W-42-2)
(8W-42-2)(8W-50-4)(8W-50-3)
(8W-52-3) (8W-41-2)
8W - 15 - 4 8W-15 GROUND DISTRIBUTIONPL-RHD
978W-1PLR01503

Downloaded from www.Manualslib.com manuals search engine 8W-30 FUEL/IGNITION SYSTEMS
INDEX
page
SCHEMATICS AND DIAGRAMS........................................................... 1
DESCRIPTION AND OPERATION......................................................... 14
Component Page
A/C Compressor Clutch Relay..........8W-30-11
A/C High Pressure Switch.............8W-30-11
Airbag Control Module................8W-30-4
Automatic Shut Down Relay..........8W-30-2, 3
Battery Temperature Sensor..........8W-30-3, 7
Camshaft Position Sensor...........8W-30-7, 13
Controller Anti-Lock Brake..........8W-30-4, 12
Crankshaft Position Sensor..........8W-30-7, 13
Data Link Connector................8W-30-2, 4
Downstream Heated Oxygen Sensor......8W-30-3
Duty Cycle Evap/Purge Solenoid.........8W-30-9
EGR Transducer Solenoid..............8W-30-9
Engine Coolant Temperature Sensor......8W-30-7
Fuel Injector No. 1...................8W-30-5
Fuel Injector No. 2...................8W-30-5
Fuel Injector No. 3...................8W-30-5
Fuel Injector No. 4...................8W-30-5
Fuel Pump Module..................8W-30-10
Fuel Pump Relay....................8W-30-10
Fuse 5 (FB)........................8W-30-12
Fuse 10 (FB).....................8W-30-9, 10
Fuse 10 (FB)........................8W-30-9
Fuse 21 (PDC)................8W-30-2, 3, 4, 10
Fuse 25 (PDC)......................8W-30-12
Fuse Block....................8W-30-9, 10, 12
G101..............................8W-30-3
G102.........................8W-30-2, 4, 12
G106..............................8W-30-2
G303.............................8W-30-10
Generator.........................8W-30-11
IAT/MAP Sensor.....................8W-30-6
Idle Air Control Motor.................8W-30-8
Ignition Coil Pack....................8W-30-5
Immobilizer Engine Sensor............8W-30-13
Immobilizer Sensor..............8W-30-3, 8, 13
Instrument Cluster...........8W-30-7, 8, 10, 11Component Page
Knock Sensor.......................8W-30-6
Noise Supressor.....................8W-30-5
Park/Neutral Position Switch..........8W-30-12
Power Distribution Center....8W-30-2, 3, 4, 10, 12
Power Steering Pressure Switch.........8W-30-4
Powertrain Control
Module . 8W-30-2, 3, 4, 5, 6, 7, 8, 9, 10, 11, 12, 13
S101.............................8W-30-12
S102..............................8W-30-4
S104...........................8W-30-2, 12
S104............................8W-30-2, 4
S105............................8W-30-2, 4
S106.............................8W-30-12
S107..............................8W-30-3
S109...........................8W-30-9, 10
S110 ......................8W-30-3, 6, 7, 8, 13
S118 ..........................8W-30-3, 7, 8
S119 ..............................8W-30-3
S120........................8W-30-3, 6, 7, 8
S121..............................8W-30-5
S122..........................8W-30-2, 3, 5
S123.............................8W-30-13
S123............................8W-30-7, 8
S124..............................8W-30-6
S126..............................8W-30-9
S127..............................8W-30-3
S129.............................8W-30-13
S134..............................8W-30-5
S211 .............................8W-30-12
Solid State Fan Relay................8W-30-11
Stop Lamp Switch...................8W-30-12
Throttle Position Sensor...............8W-30-6
Torque Converter Clutch Solenoid........8W-30-9
Upstream Heated Oxygen Sensor........8W-30-3
Vapor Canister Leak Detector...........8W-30-9
Vehicle Speed Sensor...............8W-30-8, 13
8W - 30 - 2 8W - 30 FUEL/IGNITION SYSTEMSPL

Downloaded from www.Manualslib.com manuals search engine C277C13C2CLUSTER INSTRUMENT
8611C103
G12
22
TN/BK
G12
20
TN/BK
G21
22
GY/LB
G21
20
GY/LB
G3
22
BK/PK
G3
20
BK/PK
951
SWITCH PRESSURE
HIGH
A/C
G3
20
BK/PKC20
18
BR/OR
C20
20
BR/OR
2
2
36
13C160
RELAY FAN
STATE
SOLID
GENERATOR
K173
20
DG
K173
20
LGC28
18
DB/ORK20
18
DG
C15673C18C238C218C264C14C2
GENERATOR
LAMP
DRIVERTACHOMETER
SIGNALCHECK
ENGINE
LAMP
DRIVERA/C
SWITCH
SENSERADIATOR
FAN
RELAY
CONTROLA/C
COMPRESSOR
CLUTCH
RELAY
CONTROLGENERATOR
FIELD
DRIVER
MODULE CONTROL
POWERTRAIN (IN PDC) RELAY
CLUTCH
COMPRESSOR
A/C
(8W-40-3)
(8W-40-5)
(8W-40-6)
(8W-42-5)
(8W-42-5)
(8W-20-2) (8W-42-2)
PL-RHD8W-30 FUEL/IGNITION SYSTEM 8W - 30 - 11
PLR03010978W-1

Downloaded from www.Manualslib.com manuals search engine 8W-30 FUEL/IGNITION SYSTEMS
INDEX
page page
DESCRIPTION AND OPERATION
AUTOMATIC SHUT DOWN RELAY.......... 15
BATTERY FEED........................ 14
BATTERY TEMPERATURE SENSOR......... 18
CAMSHAFT POSITION SENSOR........... 16
CRANKSHAFT POSITION SENSOR......... 16
DATA LINK CONNECTOR................. 15
DUTY CYCLE EVAP/PURGE SOLENOID...... 19
EGR TRANSDUCER (EET) SOLENOID....... 19
ENGINE COOLANT
TEMPERATURE SENSOR............... 16
FUEL INJECTORS....................... 18
FUEL PUMP MOTOR.................... 15
HEATED OXYGEN SENSORS.............. 16
IDLE AIR CONTROL MOTOR.............. 18
IGNITION COIL PACK.................... 18IGNITION SWITCH...................... 14
INTAKE AIR TEMPERATURE SENSOR....... 17
KNOCK SENSOR....................... 17
LOW FUEL DETECT INPUT............... 19
MANIFOLD ABSOLUTE
PRESSURE SENSOR.................. 17
PARK/NEUTRAL POSITION SWITCH INPUT
(3±SPD TRANSMISSION)................ 19
POWER (DEVICE) GROUND............... 14
POWER STEERING PRESSURE SWITCH..... 19
SIGNAL GROUND....................... 14
THROTTLE POSITION SENSOR............ 17
TORQUE CONVERTER CLUTCH SOLENOID
(TCC)............................... 19
VEHICLE SPEED SENSOR................ 15
DESCRIPTION AND OPERATION
IGNITION SWITCH
In the RUN position, the ignition switch connects
circuit A1 from the Power Distribution Center (PDC)
to circuit A21. A 30 amp fuse in the PDC protects cir-
cuits A1 and A21. Circuit A21 feeds a bus bar in the
fuse block. The bus bar feeds circuits G5, F12, and
F15.
²Circuit G5 powers the gauge cluster warning
lamps and the daytime running lamp (DRL) module.
Fuse cavity 11 (5 amp) in the fuse block protects cir-
cuit G5.
²Circuit F12 splices to the Powertrain Control
Module (PCM), duty cycle purge solenoid, EGR sole-
noid, ABS system, and a bus bar in the PDC. The
bus bar in the PDC feeds the coil side of the radiator
fan relay, A/C compressor clutch relay, and the fuel
pump relay. A 15 amp fuse in the fuse block, cavity
10, protects circuit F12.
²Circuit F15 feeds the Airbag Control Module
(ACM). A 10 amp fuse in the fuse block, cavity 9, pro-
tects circuit F15.
BATTERY FEED
Circuit A14 from the Power Distribution Center
(PDC) supplies battery voltage to cavity 46 of the
Powertrain Control Module (PCM). A 20 amp fuse in
the PDC protects circuit A14.
HELPFUL INFORMATION
Circuit A14 connects to a bus bar in the PDC that
the battery feeds. Circuit A14 powers the AutomaticShut Down (ASD) relay and fuel pump relay. The
A14 circuit also splices to the data link connector.
POWER (DEVICE) GROUND
Circuit Z12 connects to cavities 10 and 50 of the
Powertrain Control Module (PCM). The Z12 circuit
provides ground for PCM internal drivers that oper-
ate high current devices like the injectors and igni-
tion coils.
Internal to the PCM, the power (device) ground cir-
cuit connects to the PCM sensor return circuit (from
circuit K4) and the signal ground circuit (Z11).
HELPFUL INFORMATION
Circuit Z12 which supplies ground for the PCM
high current drivers, has the same termination point
as circuit Z11. The termination point is the left side
of the radiator closure panel.
If the system loses ground for the ganged circuits,
at the left side of the radiator closure panel, the vehi-
cle will not operate. Check the connection at the
ganged ground circuit eyelet.
SIGNAL GROUND
The signal ground circuit Z11 connects to cavity 47
of the PCM. The Z11 circuit provides ground for the
sensors that provide inputs to the PCM. Internal to
the PCM, the signal ground circuit connects to the
PCM sensor return circuit (from circuit K4) and the
power (device) ground circuit (Z12).
The termination point for circuit Z11 is an eyelet
attached to the left side of the radiator closure panel.
8W - 30 - 14 8W - 30 FUEL/IGNITION SYSTEMSPL

Downloaded from www.Manualslib.com manuals search engine 8W-42 AIR CONDITIONING-HEATER
INDEX
page
SCHEMATICS AND DIAGRAMS........................................................... 1
DESCRIPTION AND OPERATION.......................................................... 6
Component Page
A/C Compressor Clutch................8W-42-2
A/C Compressor Clutch Relay...........8W-42-2
A/C Cycling Switch...............8W-42-3, 4, 5
A/C Heater Blower Motor..............8W-42-3
A/C Heater Control Switch...........8W-42-3, 3
A/C High Pressure Switch..............8W-42-5
A/C Low Pressure Switch............8W-42-4, 5
Blower Motor Resistor Block............8W-42-3
Diode..............................8W-42-2
Fuse 5 (FB).........................8W-42-4
Fuse 5 (PDC)........................8W-42-5
Fuse 7 (FB).........................8W-42-3
Fuse 9 (FB).........................8W-42-3
Fuse 10 (FB)........................8W-42-2
Fuse 18 (PDC).......................8W-42-2
Fuse Block......................8W-42-2, 3, 4Component Page
G101..............................8W-42-5
G103..............................8W-42-2
G203..............................8W-42-3
Headlamp Switch....................8W-42-3
Power Distribution Center...........8W-42-2, 5
Powertrain Control Module...........8W-42-2, 5
Radiator Fan Motor..................8W-42-5
Rear Fog Lamp Switch................8W-42-3
S108..............................8W-42-5
S109..............................8W-42-2
S111 ..............................8W-42-5
S204..............................8W-42-3
S210..............................8W-42-3
S211 ..............................8W-42-4
S314..............................8W-42-3
Solid State Fan Relay.................8W-42-5
8W - 42 - 2 8W - 42 AIR CONDITIONING-HEATERPL

Downloaded from www.Manualslib.com manuals search engine 18
36
35
3271
POWER
DISTRIBUTION
CENTER
15A
FUSE
10
9
30BLOCK FUSE
F12
20
DG/WT
F12
20
DG/WT
F12
18
DG/WT
6C101
Z1
20
BK
G103CLUTCH COMPRESSOR
A/C
C1
64
POWERTRAIN
CONTROL
MODULE S109
C28
18
DB/OR
A/C
COMPRESSOR
CLUTCH
RELAY
CONTROL
ST-RUN A21
10A
FUSE
18
17
BATT A0
1
2
A/C
COMPRESSOR
CLUTCH
RELAY
DIODE
C3 18DB/BK
20BK Z1
(8W-10-4) (8W-11-9)(8W-11-2)
(8W-15-4) (8W-30-11) (8W-11-9)
(8W-10-9) (8W-10-12)
(8W-10-4)
8W - 42 - 2 8W-42 AIR CONDITIONING-HEATERPL-RHD
978W-1PLR04201

Downloaded from www.Manualslib.com manuals search engine 8W-42 AIR CONDITIONING-HEATER
INDEX
page page
DESCRIPTION AND OPERATION
A/C OPERATION......................... 6
AIR CONDITIONING-HEATER SYSTEM....... 6BLOWER MOTOR OPERATION............. 6
HELPFUL INFORMATION.................. 7
RADIATOR FAN OPERATION............... 6
DESCRIPTION AND OPERATION
AIR CONDITIONING-HEATER SYSTEM
The A/C-Heater System is powered by a by several
fuses. Fuse 10, a 15 amp fuse located in the fuse
block, is HOT in the RUN position. This fuse powers
the coil side of the A/C compressor clutch relay
located in the Power Distribution Center (PDC).
A 30 amp fuse, on circuit A16 located in the PDC,
powers the solid state radiator fan relay. This fuse is
HOT at all times. The 10 amp fuse on circuit A17
located in the PDC powers the contact side of the A/C
compressor clutch relay.
The A/C-Heater blower motor is protected by a 25
amp fuse located in cavity 7 of the fuse block. This
fuse in HOT in the RUN position only. When the
ignition switch is in the RUN position, power is sup-
plied to the fuse on circuit A22. The power leaves the
fuse on circuit C1 and goes directly to the blower
motor.
There is a 4 amp fuse located in cavity 12 of the
fuse block used for the illumination lamps in the A/C-
Heater control. The fuse is HOT at all times.
A/C OPERATION
When the A/C or the defrost switch is put in the
ON position, and the A/C cycling switch, low pressure
cut-out switch, and the high pressure switch are
CLOSED, the Powertrain Control Module (PCM)
receives a request for A/C.
After receiving this input, the PCM activates the
A/C compressor by grounding the C28 circuit on the
coil side of the A/C Compressor Clutch relay. Power
for the coil side of the relay is supplied on the bus
bar located in the Power Distribution Center (PDC).
With the coil energized, current flows from the 10
amp fuse in the PDC on circuit A17 through the
CLOSED contacts in the relay, on the C3 circuit to
the A/C compressor clutch.
The A/C compressor clutch receives this voltage
and creates a magnetic field energizing the clutch.
Ground for the coil is provided at the right headlamp
ground.
The connector at the A/C compressor has a diode
located in it. This diode is used to control the inducedvoltage resulting from the magnetic field collapsing
when the clutch is disengaged. The diode provides a
path for the voltage to protect other components and
systems.
The A/C compressor clutch relay is also used by the
PCM to disengage the compressor in a Wide Open
Throttle (W.O.T.) condition.
RADIATOR FAN OPERATION
The radiator fan system used in this vehicle uses a
solid state relay that controls the speed of the radia-
tor fan.
Power for the relay is supplied on circuit A16 This
circuit is HOT at all times and protected by a 30 amp
fuse located in the Power Distribution Center (PDC).
Ground for the coil side of the relay is controlled by
the Powertrain Control Module (PCM). When the
PCM determines the need for fan operation the PCM
supplies the ground path for circuit K173. This cir-
cuit connects to cavity 18 of the PCM connector.
From the relay circuit C25 connects to the radiator
fan motor(s). On vehicles equipped with the manual
transmission only one radiator fan is used. For vehi-
cles equipped with an automatic transmission there
are two radiator fans used.
Ground for the radiator fans is supplied on circuit
Z1.
BLOWER MOTOR OPERATION
With the ignition switch in the RUN position,
power flows from the 25 amp fuse, in cavity 7 of the
fuse block, to the blower motor. Blower motor speed
is controlled by the fan control switch located in the
instrument panel, and the resistor block.
Blower motor LOW speed operation is accom-
plished on the C4 circuit. When the control switch is
moved to the LOW speed position, current is passed
on the C7 circuit through the blower motor resistor
to the C4 circuit. It then flows through the blower
motor switch to the Z8 circuit. The Z8 circuit termi-
nates at a grounding point on the instrument panel
left center support.
The operation of the blower motor M1 and M2
speed operations is the same as the LOW speed
8W - 42 - 6 8W - 42 AIR CONDITIONING-HEATERPL

Downloaded from www.Manualslib.com manuals search engine except, the C5 circuit is used for the M1 speed and
circuit C6 is used for M2 speed operation.
Blower motor HIGH speed operation is accom-
plished on the C7 circuit which supplies battery volt-
age directly to the blower motor. There are no
resistors used in the HIGH speed mode.
HELPFUL INFORMATION
²Check the 30 amp fuse located in the PDC for
the radiator fan motor
²Check the 15 amp fuse located in cavity 10 of
the fuse block for the A/C compressor clutch relay
²Check the 10 amp fuse located in the PDC for
the A/C compressor clutch relay.
²Check the 25 amp fuse located in cavity 7 of the
fuse block for the blower motor.
²Check the right headlamp ground located at the
right fender side shield.
²Check the left headlamp ground located on the
left side of the radiator closure panel.
²On vehicles equipped with A/C check the refrig-
erant level. The system will not operate with a low
level of refrigerant.
PL8W - 42 AIR CONDITIONING-HEATER 8W - 42 - 7
DESCRIPTION AND OPERATION (Continued)